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Rapid Response. Dependable Delivery. Mechanical Testing Metallurgical Analysis Chemical Analysis www.PES-Testing.com “Exceptional Turnaround From A Proven Partner in Materials Testing” MECHANICAL TESTING METALLURGICAL ANALYSIS CHEMICAL ANALYSIS NON-DESTRUCTIVE TESTING FAILURE ANALYSIS CONSULTING

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Page 1: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

www.PES-Testing.com

“Exceptional Turnaround From A Proven Partner in Materials Testing”

▪ MECHANICAL TESTING ▪ METALLURGICAL ANALYSIS ▪ CHEMICAL ANALYSIS ▪

▪ NON-DESTRUCTIVE TESTING ▪ FAILURE ANALYSIS ▪ CONSULTING ▪

Page 2: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

• Product Evaluation Systems, Inc. (PES) proudly serving

customers since 1979

• Located in Latrobe, PA

• Fully accredited independent testing laboratory

– ISO 17025

– NADCAP (National Aerospace and Defense Contractors Accreditation Program)

– General Electric Aviation (S-400), Pratt & Whitney MCL, Rolls

Royce and ATI Nuclear customer approvals

• We pride ourselves on quick turn-around and open

communication with our customers to ensure we meet, or

exceed, their needs. We hold high ethical standards in our

company and in protecting your proprietary information.

2

About PES…

Page 3: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

• Expertise in machining, testing and characterization of:

– Carbon steels, stainless steels, nickel alloys, titanium and

titanium alloys, aluminum alloys, brass and other copper-based

alloys, and carbide materials.

– Additive Manufacturing (AM) Characterization

• Full failure analysis capabilities and consulting services

• Staff industrial experience in:

– Steelmaking, Power Generation, Aerospace, Naval Nuclear,

Heavy Equipment Manufacturing, Welding & Weld

Qualification, and Material Testing.

3

PES Staff & Experience

Page 4: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

• Saw cutting & sectioning

– Up to 42” in diameter

• Specimen final preparation

– HAAS CNC Lathes

– HAAS CNC Mills

– Bridgeport and Manual Mills

– Surface Grinders

– Wire EDM Machines

• Capabilities to design and machine custom fixtures to

meet unique testing requirements.

4

Machining Capabilities

Page 5: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Mechanical Testing

5

• Tensile (Room & Elevated Temperature)

– Load cells: Up to 120,000 lbf

– -320°F and -250°F to 1800°F

• Charpy Impact

– -320°F, -250°F to 600°F

• Bend

• Creep and Stress Rupture

– Up to 6000 lbf capacity

– Up to 1800°F

• Hardness

– Brinell, Rockwell, Vickers (macro/micro)

• Drop Weight

• Jominy

Page 6: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Mechanical Testing

6

• Fracture Mechanics

– KIC, JIC, CTOD, da/dN

– Up to 100,000 lbf

– -200°F to 250°F

– Commercial and in-house software

– Large selection of specimen sizes

• Weld Procedure & Welder Performance Qualification

– Per ASME Boiler and Pressure Vessel Code, API, AWS

and other welding specifications

Page 7: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Mechanical Testing

7

• High Cycle Fatigue

– Room Temp to 1800° F

– All Load Ratios

– Up to 40Hz

• Low Cycle Fatigue

– Room Temp to 1800° F

– All Strain Ratios

– Strain Control up to 2Hz

– Stress Control up to 40Hz

• Cyclic Stress Strain

– Room Temp to 1800° F

– Customizable Steps

Page 8: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Metallographic Analysis

8

• Microstructural Evaluation

– Inclusion Ratings

– Phase Content (i.e. d-ferrite)

– Case & Decarburization Depth

– IGA/IGO

– Coating Characteristics

• Grain Size

– Per ASTM E112, E1181 & GE E50TF133

• Weld Examinations

• Macroetch Examination

• Corrosion Analysis

• Microindentation Hardness (Macro/Micro)

• SEM and Microprobe Availability

Page 9: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Failure Analysis & Consulting

9

• Variety of Failure Investigations:

– Field Failures

– Processing Defects

– Root Cause Investigations

– Heat Treatment Issues

– Improvements in Material/Design

• Range of Metallurgical Consulting:

– R&D Projects

– Process Optimization

– Alternate Alloy Selection or Design Changes

• Project Management:

– Manage any outsourcing needs

– Coordinate sub-tier schedules & deliverables

Page 10: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Chemical Analysis

10

• Inductively Coupled Plasma (ICP)

• Optical Emission Spectroscopy (OES)

• LECO Combustion Analysis:

– Carbon

– Sulfur

– Oxygen

– Hydrogen

– Nitrogen

• Analysis of recycled / reclaimed materials

• Standards for: Carbon Steel, Stainless, Nickel, Titanium,

Aluminum, Cobalt, and Copper Alloys

– Custom standards produced as needed

• Carbide analysis for density, grain size,

porosity, TRS & chemistry

Page 11: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Corrosion Testing

11

• Variety of corrosion tests for stainless steels:

– Ferric Chloride (ASTM A923 & G48)

– Sulfuric Acid and Copper Sulfate (ASTM A262 Method E)

– Nitric Acid (ASTM A262 Method C)

• Multiple test stations:

– Quick turnaround

– Short and long exposure tests

Page 12: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Non-Destructive Testing (NDT)

12

• Capabilities:

– Magnetic Particle Testing (MT)

– Liquid Penetrant Testing (PT)

– Subcontracted:

• X-Ray Testing (RT)

• Ultrasonic Testing (UT)

• Personnel Certifications:

– ASNT

– NAS 410

– NADCAP

Page 13: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Weld Qualification Services

13

• Weld Procedure Qualification

• Welder Performance Qualification

• Weld/HAZ/Base Metal Characterization

– Mechanical and Metallurgical Testing

– NDT Inspections

– Filler Metal Chemical Analysis

– Macroetching

– Microindentation Hardness

– PWHT Facilities

Page 14: Tensile Test Specimen and Machine · Tensile Test Specimen and Machine Author: Ann Mazur Created Date: 3/7/2019 11:11:15 AM

Rapid Response. Dependable Delivery. ▪ Mechanical Testing ▪ Metallurgical Analysis ▪ Chemical Analysis

PRODUCT EVALUATION SYSTEMS, INC.

Heat Treatment

14

• NADCAP Furnaces (± 15°F)

• Working zone sizes:

– 13.5” W x 14” H x 16” D

– 13.5” W x 14” H x 27” D

• Temperatures from 400°F to 2200°F

• Programmable heating & cooling rates

• Exportable time-temperature data

• Cooling Methods:

– Air Cool

– Fan Cool

– Oil Quench

– Water Quench

• Specimen Prep, R&D, PWHT (Weld Qual)