ter tecno elettrica ravasi srl  · 2018-06-20 · ter tecno elettrica ravasi srl via garibaldi...

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Product description General technical specifications Technical specifications of the microswitches business partner - Conformity to Community Directives: 2006/95/CE 2006/42/CE - Conformity to Standards: EN 60204-1 EN 60947-1 EN60947-5-1 EN 60529 - Storage ambient temperature: -40°C/+80°C - Operational ambient temperature: -40°C/+80°C - Protection degree: IP 67 - Insulation category: Class II - Maximum rotation speed: 800 rev./min. - Cable entry: cable clamp M20 (M20+M16) - Markings and homologations: C - Utilisation category: AC 15 125 V 2 A AC 15 230 V 1 A DC 13 60 V / 0.5 A - Rated thermal current: 6 A - Rated insulation voltage: 250 V~ - Mechanical life: 1.5x10 6 operations - Terminal referencing: according to EN 50013 - Connections: screw-type terminals with self-lifting pads - Markings and homologations: C Fox Yaw and pitch control for wind turbines The rotary limit switch Fox is used to control the position of the nacelle or the pitch angle of the blades of a wind turbine. The motor that controls the rotation of a wind turbine on the yaw axis (or of the blade around its longitudinal axis) transfers the movement to the limit switch. A rotary encoder reads the rotation of the shaft, and its pulses are sent to a PLC which controls the position of the nacelle or of the blade. The movement of the shaft is also transferred, through a gearmotor, to a series of cam switches: the appropriate setting of the actuating point of the cams can signal up to four critical positions of the movement of the nacelle or of the blade. Fox features transmission and gear driving shafts made of high resistance stainless steel, worm gear transmission shaft rotating on ball bearings, self-lubricating techno-polymer gears and driving bushes, techno-polymer base and cover. All techno- polymers used for the enclosure are wear resistant and protect the equipment against water and dust. Fox is available either for horizontal mounting (worm gear shaft parallel to the fixing base) or for vertical mounting (worm gear shaft perpendicular to the fixing base). Revolution ratios result from the combination of different secondary output steps. Fox can be fitted with different combinations of actuators and motion detectors: sets of cams and microswitches (max. 4), potentiometers or encoders (max. 2), encoder for set of cams and microswitches (max. 1). Furthermore, there is a special seat for the integrated assembly of a boxed electronic card (Fox HF) used for the worm gear shaft movement detection and for managing all other actuators and motion detectors. It is possible to fit together sets of cams and microswitches, potentiometers, encoder and electronic integrated card, thus creating a safety device featuring redundancy and diversity. The limit switch can be customized with labels and colors.

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Product description

General technicalspecifications

Technical specifications of themicroswitches

b u s i n e s s p a r t n e r

- Conformity to Community Directives: 2006/95/CE 2006/42/CE

- Conformity to Standards: EN 60204-1 EN 60947-1 EN60947-5-1 EN 60529

- Storage ambient temperature: -40°C/+80°C- Operational ambient temperature: -40°C/+80°C- Protection degree: IP 67- Insulation category: Class II- Maximum rotation speed: 800 rev./min.- Cable entry: cable clamp M20 (M20+M16)- Markings and homologations: C

- Utilisation category: AC 15 125 V 2 AAC 15 230 V 1 A DC 13 60 V / 0.5 A

- Rated thermal current: 6 A- Rated insulation voltage: 250 V~- Mechanical life: 1.5x106 operations- Terminal referencing: according to EN 50013- Connections: screw-type terminals with self-lifting pads- Markings and homologations: C

FoxYaw and pitch controlfor wind turbines

The rotary limit switch Fox is used to control the position of the nacelle or the pitch angle of the blades of a wind turbine.The motor that controls the rotation of a wind turbine on the yaw axis (or of the blade around its longitudinal axis) transfers the movement to the limit switch. A rotary encoder reads the rotation of the shaft, and its pulses are sent to a PLC which controls the position of the nacelle or of the blade. The movement of the shaft is also transferred, through a gearmotor, to a series of cam switches: the appropriate setting of the actuating point of the cams can signal up to four critical positions of the movement of the nacelle or of the blade.Fox features transmission and gear driving shafts made of high resistance stainless steel, worm gear transmission shaft rotating on ball bearings, self-lubricating techno-polymer gears and driving bushes, techno-polymer base and cover. All techno-polymers used for the enclosure are wear resistant and protect the equipment against water and dust.

Fox is available either for horizontal mounting (worm gear shaft parallel to the fixing base) or for vertical mounting (worm gear shaft perpendicular to the fixing base).Revolution ratios result from the combination of different secondary output steps. Fox can be fitted with different combinations of actuators and motion detectors: sets of cams and microswitches (max. 4), potentiometers or encoders (max. 2), encoder for set of cams and microswitches (max. 1). Furthermore, there is a special seat for the integrated assembly of a boxed electronic card (Fox HF) used for the worm gear shaft movement detection and for managing all other actuators and motion detectors. It is possible to fit together sets of cams and microswitches, potentiometers, encoder and electronic integrated card, thus creating a safety device featuring redundancy and diversity. The limit switch can be customized with labels and colors.

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TER Tecno Elettrica Ravasi srl Via Garibaldi 29/31 - 23885 Calco (LC) - ItalyRegistered Office - via San Vigilio 2 - 23887 Olgiate Molgora (LC) - Italy Tel. +39 0399911011 - Fax +39 0399910445 - E-mail: [email protected]

www.terworld.com

Revolution ratios

Overall dimensions

Repetitivity and hysteresis

Possible assemblies

With flangeWith set of cams, Fox HF and Yankee HF encoders

Fox HF and Yankee HF encoders Vertical assembly

Horizontal assembly Vertical assembly

74,548,5

56,2

18,1

38,1

5,5

8

35 102 31,5

44

109

Ø12

h8

113,

5

16 16

8,5

17

32

101,

512

168,5

75

113,540

Ø12

h8

8

196,5

113,5

35

35

Ø74

Ø4

7

102

75

109

30,5

Ø6,5

30,5 30,5

55,5

46,5 13

3,5

113,540

Ø12

h8

8

196,5

113,5

35

35

Ø74

Ø4

7

102

75

109

30,5

Ø6,5

30,5 30,5

55,5

46,5 13

3,5

74,548,5

56,2

18,1

38,1

5,5

8

35 102 31,5

44

109

Ø12

h8

113,

5

16 16

8,5

17

32

101,

512

168,5

75

PRCA0ETT00

HysteresisRipetitivity Hysteresis valueshaft revolutions

Ripetitivity valueshaft revolutions

LS revolution ratio LS revolution ratio

Rated1:15 1:20 1:25 1:30 1:50 1:100 1:150 1.200 1:250 1:300 1:350 1:500

Rea

l Horizontal 16.0 20.2 27.6 31.0 62.0 103.4 162.5 222.6 254.0 - - -

Vertical1:1 16.0 20.2 27.6 31.0 62.0 103.4 162.5 222.6 - - - -1:18 - - - - - - - - 248.0 310.9 364.0 496.0

Fox - Yaw and p i tch contor l f or w i nd t urb i n e s

Detailed drawing

9

5

6

8

2

7

10

11

12

13

14

15

16

17

18

19

22

50

49

48

47

46

45

2

20

21

22

23

24

25

26

27 28 29 30 31 32

34

35 36

37

38 39 40

41

33

42 43 44

1

3

4

31

37

32

TER Tecno Elettrica Ravasi srl Via Garibaldi 29/31 - 23885 Calco (LC) - ItalyRegistered Office - via San Vigilio 2 - 23887 Olgiate Molgora (LC) - Italy Tel. +39 0399911011 - Fax +39 0399910445 - E-mail: [email protected]

www.terworld.com

The

data

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the

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ted

in t

his

broc

hure

may

be

mod

ified

with

out n

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e. U

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no

circ

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ance

s ca

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desc

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Components

PRCA0EBT01

Reference Code Description1 PA01AA01

PA01AB01Yankee HF current outptYankee HF voltage outpt

2 VI100011 Screw M3x9 ISO7045 - 4.8

3 FCN20001FCN20002FCN20003FCN40001FCN40002FCN40003FCN40004FCN40005FCN40006

Cams D + DCams D + ECams E + E

Cams F + F + C + BCams D + D + D + DCams D + D + E + ECams E + E + E + ECams E + E + E + ACams D + D + A + A

See reference chart below for cam specification

4 VI100009 Screw M4x35 ISO7045 A2-50

5 PRSL5621VT Green cover

6 PRGU1500PE Tightening rubber

7 (+8) PA030001PA030002

Encoder 36 pulses/rev. with supportEncoder 150 pulses/rev. with support

8 PA030000 Encoder support

9 (+10) PA020001PA020002

PA020003

PA020005

Potentiometer MCB 10 kΩ with supportPotentiometer MCB 10 kΩ mechanical

stop with supportPotentiometer Sfernice 10 kΩ ±10%

with supportPotentiometer Sfernice 5 kΩ ±10% with

support

10 PA020000 Potentiometer support

11 PRVI0097PE Screw 4x16 UNI9707-Z-TZ

12 PRSL0350PI Fox HF

13 PRVI0051PE Screw 3.5x12 UNI9707-Z-TZ

14 PRSL9276PI Plate

15 PRSL9489PI Output bush

16 PRSL9491PI Bush N.1

17 20 PRSL6598PIPRSL6599PIPRSL6600PIPRSL6601PIPRSL6602PIPRSL6603PIPRSL6604PIPRSL6605PIPRSL6606PIPRSL6607PIPRSL6608PIPRSL6609PIPRSL6611PIPRSL6612PIPRSL6613PIPRSL6614PIPRSL6615PIPRSL6616PIPRSL6617PIPRSL6618PIPRSL6619PI

Lateral gear wheel Z 35Lateral gear wheel Z 37Lateral gear wheel Z 36Lateral gear wheel Z 38Lateral gear wheel Z 40Lateral gear wheel Z 42Lateral gear wheel Z 44Lateral gear wheel Z 46Lateral gear wheel Z 48Lateral gear wheel Z 50Lateral gear wheel Z 52Lateral gear wheel Z 54Lateral gear wheel Z 56Lateral gear wheel Z 58Lateral gear wheel Z 60Lateral gear wheel Z 62Lateral gear wheel Z 64Lateral gear wheel Z 66Lateral gear wheel Z 68Lateral gear wheel Z 70Lateral gear wheel Z 72

18 PRVV9140PE No-drop wire

19 PRVI0026PE Screw 2.9x6.4 ISO1481

21 PRSL6850PI Central gear wheel Z 62 M 0.5

22 PRTO0094PE Wheel support pin 25mm

23 PRDA0043PE Self-locking nut M4 UNI7473

24 03431 Radial polarity magnet

Reference Code Description25 PRRN0092PE Washer 8x10.5x0.8

26 PRTO1015PE Helical gear 1-1

27 PRRN0056PE Washer 4.3x8x0.8 UNI6592

28 PRTO1050PE Helical gear support pin 4x12

29 PRTO1046PEPRTO1044PEPRTO1053PE

Helical gear shaft 1-1Single-thread shaft - 4 to 7 mm holeHelical gear shaft 1-1 for Fox with

flange

30 PRGU0013PE Tightening ring

31 PRSL8051PI Flange

32 PRVI0089PE Screw 3.5x30 UNI9707-Z-TZ

33 PRSL5217PI Base for horizontal Fox

34 PRTR0150PE Feet

35 PRCB0015PE Bearing 21x12x5

36 PRRN1113PE Elastic ring UNI7435 for shaft

37 PRTO1051PE Flange support pin 4x29

38 PRSL0911PIPRSL0912PIPRSL0913PIPRSL0914PIPRSL0915PIPRSL0916PIPRSL0917PIPRSL0918PIPRSL0944PI

Pinion gear M10 Z12 with pinPinion gear M12 Z10 with pinPinion gear M14 Z10 with pinPinion gear M16 Z10 with pinPinion gear M20 Z8 with pinPinion gear M5 Z12 with pinPinion gear M6 Z11 with pinPinion gear M8 Z12 with pinPinion gear M12 Z12 with pin

39 PRSL0919PI Male coupling with pin

40 PRSL0920PI Female coupling with pin

41 PRSL0981PI Coupling with pin

42 PRGO0026PE Tightening plug

43 PRTO1041PEPRTO1042PE

Multiple thread shaftHelical gear shaft 1-1

44 PRTO1040PEPRTO1043PE

Vertical shaftVertical helical gear shaft 1-1

45 PRSL5218PI Base for vertical Fox

46 PRGU1060PE Tightening gasket

47 PRSL9051PI 2 output M20+M16 cable clamp holder

48 PRPS0064PE Cable clamp M20

49 PRPS0062PE Cable clamp M16

50 PRSL8516PI Toothed wheel support spacer

Cam reference chart(degrees correspond to mechanical angle)

A

B

C

PRSL7121PI (180°)

PRSL7122PI (40°)

PRSL7123PI

PRSL7124PI

PRSL7125PI (60°)

PRSL7126PI (72°)

D

E

F

Fox - Yaw and p i tch contro l f or w i nd t urb i n e s

Standard versions

Remarks

Revolution ratio No. cams Horizontal assembly Vertical assembly1:15 2 PFB9W67A0016002 PFB9W67C0016001

4 PFB9W67A0016003 PFB9W67C0016002

1:20 2 PFB9W67A0020001 PFB9W67C0020001

4 PFB9W67A0020002 PFB9W67C0020002

1:25 2 PFB9W67A0027001 PFB9W67C0027001

4 PFB9W67A0027002 PFB9W67C0027002

1:50 2 PFB9W67A0062001 PFB9W67C0062001

4 PFB9W67A0062002 PFB9W67C0062002

1:75 2 PFB9W67A0075001 PFB9W67C0075001

4 PFB9W67A0075002 PFB9W67C0075002

1:100 2 PFB9W67A0103004 PFB9W67C0103001

4 PFB9W67A0103005 PFB9W67C0103002

1:150 2 PFB9W67A0162001 PFB9W67C0162001

4 PFB9W67A0162002 PFB9W67C0162002

1:200 2 PFB9W67A0222001 PFB9W67C0222001

4 PFB9W67A0222002 PFB9W67C0222002

1:250 2 PFB9W67A0254001 PFB9W67C0248001

4 PFB9W67A0254002 PFB9W67C0248002

1:300 2 - PFB9W67C0310001

4 - PFB9W67C0310002

1:450 2 - PFB9W67C0456001

4 - PFB9W67C0456002

TER Tecno Elettrica Ravasi srl Via Garibaldi 29/31 - 23885 Calco (LC) - ItalyRegistered Office - via San Vigilio 2 - 23887 Olgiate Molgora (LC) - Italy Tel. +39 0399911011 - Fax +39 0399910445 - E-mail: [email protected]

www.terworld.com

The

data

and

the

pro

duct

s ill

ustra

ted

in t

his

broc

hure

may

be

mod

ified

with

out n

otic

e. U

nder

no

circ

umst

ance

s ca

n th

eir

desc

riptio

n ha

ve a

con

tract

ual v

alue

.

Request form for non standard limit switches

Horizontal assembly

Vertical assembly

Male coupling

Female coupling

PRCA0IBT02

Customisedcam set *

Standardcam set *

Customisedcam set *

Standardcam set *

Cam set

Coupling

Flange

Revolution ratio

1:15

1:20

1:25

1:50

1:75

1:100

1:150

1:200

1:250

1:300

1:450

1:

Pinion gears

PRSL0911PI M10 Z12

PRSL0912PI M12 Z10

PRSL0913PI M14 Z10

PRSL0914PI M16 Z10

PRSL0915PI M20 Z8

PRSL0916PI M5 Z12

PRSL0917PI M6 Z11

PRSL0918PI M8 Z12

PRSL0944PI M12 Z12

Customised M Z

Cable clamp

M20

M20 + M16

Potentiometer

Fox HF

Encoder

Yankee HF

Preset only for Fox HF

Standard cam sets

1

2

3

4

5

6

7

8

9

FCN20001

FCN20002

FCN20003

FCN40001

FCN40002

FCN40003

FCN40004

FCN40005

FCN40006

Cams

D

D

E

F

D

D

E

E

D

D

E

E

F

D

D

E

E

D

C

D

E

E

E

A

B

D

E

E

A

A

Code

* Mark the number corresponding to the cam set required, if standard; otherwise mark the letters corresponding to the single cams required.

Cams

A

B

C

D

E

F

(180°) PRSL7121PI

(40°) PRSL7122PI

PRSL7123PI

PRSL7124PI

(60°) PRSL7125PI

(72°) PRSL7126PI

(Degrees correspond to mechanical angle)