JW SERIESJAW CRUSHERS

Terex® Minerals Processing Systems

www.duoafr ica.com.ghTwit ter: @Duo_Afr ica

DESIGNEDTO DELIVERTerex® JW SeriesWe have been manufacturing jaw crushers for over 120 years and have gained a well-known reputation for producing heavy-duty machines to match the most arduous crushing conditions encountered.

All of this experience has been used in the design of our JW Series of single toggle jaw crushers, built for trouble-free operation in heavy and continuous applications. Designed to suit track, mobile or static plant installations these rugged machines are manufactured with heavy-duty components for optimum operation and long life.

Typical applications for our single toggle jaw crushers are in mining, quarrying and recycling. The jaw crushers handle ores, rock, gravel and recycled concrete.

Each machine is backed by the Terex® Minerals Processing Systems total after-market service and spare parts.

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Long life, low maintenance and reduced operating cost Robust frame design and large diameter, forged main shaft with no threads or sharp radii that can cause stress concentrations.

Simple installationAdaptable mounting arrangement suitable for static or mobile installation.

Easy adjustment Hydraulic closed side setting adjustment through a hydraulic wedge arrangement fully enclosed within the crusher frame.

Simple maintenanceJaw-faces are retained by a mechanical wedge locking system removing the need to access bolts behind the cast front end frame of the crusher. Replaceable backing plates protect the jaw die seating areas on the front end frame and swing jaw holder.

Even distribution of crushing forces across the jaw locationsMachined jaw-face locations.

Bearings kept free from dust and waterGrease-purged labyrinth dust seals.

Reliable operation with minimal downtimePrecision machined cast jaw-holder, “rolling-end” non-lubricated toggle and self aligning spherical roller bearings combine with a high strength shaft and mainframe to provide extreme reliability which has become well known in the industry.

Smooth running operationBalanced fly wheel and drive pulley.

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Benefits and Features

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JW Series Jaw Crusher Construction

BUILTTOUGH

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JW40

1. Protector plate2. Moving jaw retention wedge3. Abrasion resistant side liners

(illustration represents liner design of JW40 only)4. Fixed jaw retention wedge5. Replaceable backing plate6. Rolling end toggle

7. Closed side setting wedge adjustment8. Hydraulic tension spring9. Extended jaw-face liners for

discharge protection10. Bolted support feet can be arranged

for fixed or mobile applications(JW42 has replaceable bolt-on toe on swingstock)

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Main frame

The main frame is a heavy-duty design, fully field-tested under arduous conditions.

The frame is a fully bolted and dowelled four-piece structure. Both the front and rear frames are cast high strength steel with the side plates produced from high strength structural plate.

Closed side setting adjustment

The crusher closed side setting is infinitely adjustable within setting limits through the actuation of hydraulically controlled wedges and tension rod spring. The wedge assembly is fully contained within the crusher frame.

A hydraulic power pack, positioned close to the crusher, provides push button control.

Durable

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JW Series Jaw Crusher Construction

RELIABLE

Main shaftThe main shaft is of large diameter and is forged from hardened and tempered alloy steel to suit heavy-duty applications. The shaft has high fatigue resistance because of its quality surface finish and the absence of screw threads and sharp radii that can cause stress concentrations.

BearingsHeavy-duty self-aligning double row roller bearings are used for both the jaw-holder and main frame.

Dust sealsGrease purged labyrinth dust seals.

Jaw-holderThe jaw-holder is a robust, one-piece alloy steel casting for high strength and durability.

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Jaws

Reversible high quality cast manganese jaws guarantee long service.

The back faces of the jaws are machined for firm support.

The front end frame and swing jaw holder are protected from wear and damage at the inlet and discharge ends, due to the overlapping design of the jaw dies.

Replaceable backing plates protect the jaw die seating areas on the front end frame and swing jaw holder.

At the top of the jaw-holder, a guard protects the bearing housing.

A comprehensive range of jaw-face profiles are matched with the right manganese alloys to maximise crushing performance, jaw life and reduce operating costs.

Jaw-face retention

The fixed jaw die is retained by a side access wedge locking system, eliminating the need to access jaw wedge retention bolts at the back of the front end frame.

Wedge Locking System

Low Maintenance

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Options available

• Automatic lubrication system for bearing and seals• Bearing temperature sensors• Drives• Flywheel and drive guards• Modular support base

Toggle

The toggle rolls across the flat pressure face of the toggle seat. There is no rubbing or scuffing and friction is kept to a minimum. This toggle system has the following advantages:

• No lubrication is required• The system can handle high crushing pressures• Increased life of the toggle and seats

Machine robustness and rigidity

Terex® JW Series single toggle jaw crushers have been designed using our long experience in manufacturing machines to handle exceptionally heavy and continuous loads in mining, quarrying, and concrete demolition applications. Heavy-duty self aligning double-row roller bearings in both the swing jaw and main frame, a heavy-duty alloy forged shaft, cast jaw-holder and a heavy-duty, bolted and dowelled main frame all work together to meet these demands.

Toggle

Toggle Seats

JW Series Jaw Crusher Construction

PROVEN

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Why It Matters

Terex® JW Series Jaw Crushers Why It Matters

Full hydraulic closed side setting adjustment. Fast, easy, safe adjustment.

Wedge jaw-face locking arrangement. Easy maintenance access and fast jaw-face change-out.

Tight crushing chamber nip angle. To aggressively grip rock for increased crusher throughput and jaw life.

Large crushing stroke. To maximise production.

Adaptable mounting arrangement. For mobile or static installations.

Extensive distributor network providing spares and service support. Greatly reduces downtime and lets you plan production confidently.

Process knowledge of technical staff. Expert help in integrating jaw crushers into your plant.

Proven in the field. A factor in your Duty of Care in selecting equipment.

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JW Series Jaw Crusher Specifications

ROBUST

Machine specifications

JW40 JW42 JW55

Feed Openingmm 660 x 1000 760 x 1070 820 x 1400

inch 26 x 40 30 x 42 32 x 55

Maximum PowerkW 90 110 150

hp 120 150 200

Maximum RPM 280 265 250

PCD of Pulleymm 1190 8SPC 1390 10SPC 1645 10SPC

inch 46.85 54.7 64.8

Heaviest Liftkg 5525 8020 9700

lbs 12175 17670 21370

Total Weightkg 11830 17740 26250

lbs 26070 39100 57860

Flywheel Diameter

mm 1200 1400 1650

inch 47 55 65

Flywheel Facemm 220 250 275

inch 9 10 11

Stationary Jaw Length

mm 1385 1665 1775

inch 55 66 70

Movable Jaw Length

mm 1455 1720 1750

inch 57 68 69

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Dimensions

D E (model JW42 only)

FG

maximum at open

side setting

A

B

C

JW Series Jaw Crusher Dimensions

Model JW40 Model JW42 Model JW55

A 1598 mm (63") 1656 mm (65") 2050 mm (81")

B 1759 mm (69") 1912 mm (75") 2258 mm (89")

C 1317 mm (52") 1707 mm (67") 1713 mm (68")

D 2295 mm (90") 2546 mm (100") 2765 mm (109")

E - 83 mm (3.5") -

F 1916 mm (76") 2412 mm (95") 2500 mm (99")

G 2050 mm (81") 2493 mm (98") 2625 mm (104")

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PRODUCTIVE

Model

Units

Approximate throughput in Metric Tonnes per hour and Short Tonnes per hour (1 metric tonne [Mtph] = 2204 lb and 1 short tonne [Stph] = 2000 lb)

Closed Side Setting (mm)

mm 50 63 75 88 100 115 125 140 150 165 175 200 225

inch 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 8 9

JW40

Mtph85 -

95

105 -

120

125 -

145

150 -

165

170 -

190

200 -

220

220 -

240

250 -

275

260 -

290

285 -

325

Stph95 -

105

115 -

135140 - 160

165 -

185

190 -

215225 - 245

245 -

265

275 -

310

295 -

325

320 -

365

JW42

Mtph 135 - 160

165 -

185

190 -

210220 - 240

240 -

265

275 -

305

290 -

320

315 -

355

355 -

380

390 -

430

Stph 155 - 175

180 -

205

210 -

235245 - 270

270 -

295

305 -

340

325 -

360

355 -

400

375 -

425

435 -

480

JW55

Mtph230 -

255

265 -

295310 - 340

340 -

370

380 -

425

405 -

450

440 -

500

470 -

530

545 -

605

610 -

680

Stph255 -

290

295 -

330

345 - 380

380 -

410

430 -

475

455 -

500

495 -

560

525 -

595

610 -

675

685 -

760

Closed side setting is measured peak to valley of corrugations.

Machine capacity

The JW Series of single toggle jaw crushers is designed with a tight crushing chamber nip angle and an aggressive crushing stroke to maximise productivity.

The accompanying table gives typical outputs for our range of machines, based on dry, free flowing material with a crushing work index of 16 and a bulk density of 1600 kg/cu m (100 lbs/cu ft).

The table requires careful interpretation for particular materials and applications as machine capacity can be greatly affected by material properties and method of feeding.

JW Series Jaw Crusher Capacities

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Product gradation

The curves shown give an indication of the likely product and are based on material of medium hardness with a crushing work index of 16. Factors that markedly affect results are:

• Structure of material

• Compressive strength or crushing work index of material

• Grading of crusher feed

• Degree of pre-scalping

• Choke versus irregular or low rate of feed

We are pleased to examine specific applications and advise on the likely results from our machines.

Footnote: These product curves are to be used as a guide only. Crusher product is dependant on feed material properties. Please consult Terex® Minerals Processing Systems for advice on product gradations for specific feed materials.

Product Gradations

Jaw Crusher Product Gradations

% P

assi

ng

100

90

80

70

60

50

40

30

20

10

0

Sieve Size

CSS

200 mm (8")

175 mm (7")

165 mm (6.5")

150 mm (6")

140 mm (5.5")

125 mm (5")

115 mm (4.5")

100 mm (4")

88 mm (3.5")

75 mm (3")

0 50mm(2")

100mm(4")

150mm(6")

200mm(8")

250mm(10")

300mm(12")

350mm(14")

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JW Series Jaw Crusher Enquiry Details

When enquiring about the range of Terex® JW Series Jaw Crushers please supply the following details so that the jaw crusher best suited may be recommended (email or fax this form to your local Terex® Minerals Processing Systems distributor).

Enquiry Details

Type of material to be crushed

Bulk density of feed material kg/cubic metre (lbs/cubic foot)

Maximum feed lump dimensions mm x mm x mm (inch x inch x inch)

Characteristics of the material - hard, soft, slabby, moist or wet, sticky, contains clay or other deleterious materials

Required capacity metric tonnes/hour (short tons/hour)

Method of feeding, e.g. apron feeder, vibrating grizzly feeder

Required product size mm (inch)

VERSATILE

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JW Series Jaws Work For You

www.duoafrica.com.ghEffective Date: June 2015. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or failure to act responsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Terex, the Terex Crown design, and Works For You are trademarks of Terex Corporation or its subsidiaries. All rights are reserved. © 2015 Terex Minerals Processing Systems.

DUO Africa • Email duoafrica@duoplc.com • www.duoafrica.com.ghForm 25551 A4 (6/15)

JW Series Jaw CrushersHigh production

Aggressive crushing action

High strength design

Full hydraulic setting adjustment

Complete range of jaw profiles

TC SERIESCONE CRUSHERS

Terex® Minerals Processing Systems

Feed Ring

Mantle Nut

Upper Frame

Radial Bearings

Taper Roller Bearings

Hydraulic Adjustment/ Overload Cylinders

Hydraulic Wedge Adjustment

Mainframe

Main Shaft Lubrication Oil Feed Bevel Gear Pinion Countershaft Assembly

Rotary Seal Ring

Mainframe

Wedge Ring Assembly

Labyrinth Strips

Eccentric

Mantle Liner

Concave Liner

RELIABLE

Optimum Performance• Advancedcrushergeometry

• Excellentproductshapethrough attrition crushing

• Highoutputcapability

• Productionofhighqualitymaterial

Low Cost of Operation• Highcapacitywithenergyefficiency

• Lowwearcosts

• Exceptionalreliability

Ease of Maintenance• Accessibleexternalhydraulics

• Simpleassemblyanddismantling

• Quickmanganesechange

You Can Depend On Terex® TC Cone Crushers

Benefits and FeaturesRobust ConstructionFully automatic controls

Designed for the most arduous applications

Low ProfileImportantwhereheadroomisrestricted

Ideally suited for mobile plant application

Advanced HydraulicsAccessibleexternalhydraulics

Hydraulic setting adjustment

Automatic hydraulic overload protection and reset

Simple Wear Part ChangeDesigned for fast changeover

Keepsdowntimetoaminimum

Readily accessible from above machine - no need to remove cone head

Unrestrictedfeedopeningreducesblockages and bridging, and increases output

Balanced DesignReduces vibration

Advanced Bearing ArrangementHigh capacity taper and cylindrical roller bearings

Long trouble free service

Lowfrictioncharacteristicscomparedwith‘old fashioned plain bearings’

Proven Sealing ArrangementUtilizes rotary seal ring, piston rings and doublerowlabyrinthseals

Overload ProtectionHydraulicreliefsystemwithautomaticreset

Setting Adjustment/Unblocking FacilityPush button controlled hydraulic cylinders raiseandlowertheupperframeassemblytoadjustthecrushersettingandtounblock the crushing chamber

PRODUCTIVEPerformance Charts

Feedandproductcurvesarerelativeandbasedonactualtestdata.Ifthefeedvariesfromthatshown,productsandcapacitieswillalsovary.ConsultTerex® Minerals Processing Systems for more information.

Closed Side Setting

13mm (1/2”) 16mm (5/8”) 19mm (3/4”)22mm (7/8”)

Closed Side Setting

13mm (1/2”) 16mm (5/8”) 19mm (3/4”)

TC1000 Short Throw Fine TC1000 Long Throw and TC1300 Fine

Closed Side Setting

16mm (5/8”) 19mm (3/4”)22mm (7/8”)25mm (1”)

28mm (1 1/8”)32mm (1 1/4”)

Closed Side Setting

19mm (3/4”) 22mm (7/8”)25mm (1”)

28mm (1 1/8”)32mm (1 1/4”)

TC1000 Short Throw Standard TC1000 Long Throw and TC1300 Standard

Closed Side Settings and Approximate Capacities

FineChamber

Maximum Feed Size Approximate Capacities

mm inches Closed Side Setting

mm ins mm ins mm ins mm ins

13 1/2 16 5/8 19 3/4 22 7/8

TC1000 ShortThrow 63 2 1/2

M. tph 70 - 100 80 - 110 85 - 125U.S. tph 75 - 110 90 - 120 95 - 135

TC1000 LongThrow 63 2 1/2

M. tph 85 - 120 95 - 130 100 - 150U.S. tph 95 - 130 105 - 140 110 - 165

TC1300 Standard 63 2 1/2

M. tph 165 - 185 180 - 200 195 - 220 210 - 240U.S. tph 180 - 220 200 - 220 215 - 240 230 - 260

Closed Side Settings and Approximate Capacities

Standard Chamber

MaximumFeed Size

Approximate Capacities

Closed Side Setting

16 mm5/8 in

19 mm3/4 in

22 mm7/8 in

25 mm1 in

28 mm1 1/8 in

32 mm1 1/4 inmm inches

TC1000 M.C. ShortThrow 160 6 1/4

M. tph 90-110 105-120 115-140 120-150 130-160

U.S. tph 100-120 115-130 125-155 130-165 140-175

TC1000 X.C. ShortThrow 195 7 1/2

M. tph 105-120 115-150 135-160 145-170 150-180

U.S. tph 115-130 125-165 150-175 160-185 165-200

TC1000 M.C. LongThrow 160 6 1/4

M. tph 125-145 140-170 145-180 155-190

U.S. tph 135-160 155-185 160-195 170-210

TC1000 X.C. LongThrow 195 7 1/2

M. tph 140-180 165-195 175-205 180-220

U.S. tph 155-195 180-215 190-225 200-240

TC1300 Standard 220 8 1/2

M. tph 220-255 235-275 250-295 260-320

U.S. tph 240-280 260-300 275-325 285-350

Crusher CapacityThecapacitiesgivenareapproximate.Theyarebasedoncrushingclean,dry,wellgradedaggregateweighinglooseabout1600kg/m3 (100lbs/ft3) andhavingaspecificgravityof2.6-2.8.Wetstickyfeedswillreducecrusher capacities.

Capacitieswillvaryaccordingtothemethodoffeedandthesize,gradation, compressive strength, toughness, friability and moisture content of the feed. Capacities are for open circuit applications.

Crusher SettingsThecrushersettingsshowninthetabulationareforgeneralguidanceonlyandwhenoperationisrequiredtowardthelowerendofthesettingrange,Terex® Minerals Processing Systems should be consulted to verify the application.

Crusher GradingThegradingcurvesprovidedareaguideonlyandwillvarywithrockcharacteristics.

BUILT TOUGH

Footnote:Dimensionsshownareapproximateonlyandaresubjecttochange.Useonlycertifiedinstallationdrawingsforconstructionpurposes.

Approximate Overall Dimensions

ModelTC1000 TC1300

mm inches mm inchesA mm 1168 46 1410 55 1/2B mm 1160 45 5/8 1415 55 3/4

CMax 1730 68 2268 89 1/4Min 1525 60 2020 79 1/2

D mm 289 11 3/8 356 14E mm 2250 88 1/2 2375 93 1/2F mm 3286 129 3/8 3875 152 1/2

Optional Equipment• Motor• VeeBeltDrive,GuardandMotorPulley• LiveFrameAssemblywithAnti-VibrationMountings• System3Hydraulics• System4Hydraulics

Terex® TC Cone Crusher Specifications

Drive Details

ModelTC1000 TC1000 TC1300

ShortThrow LongThrow Standard

PowerRequiredkW 160 170 225HP 215 230 300

Pulley P.C. Diametermm 630 630 630

inches 24 3/4 24 3/4 24 3/4

Pulley Face Widthmm 213 213 213

inches 8 3/8 8 3/8 8 3/8Pulley Speed RPM 936 936 718VeeBelts 8 - SPC 8 - SPC 8 - SPC

Weights

ModelTC1000 TC1300

kgs lbs kgs lbs

Base Cone Crusher only 10,000 22,040 22,000 48,500

Crusher assembled on Live FramewithMotor,MotorPulley,VeeBeltsandDriveGuard

12,000 26,460 26,000 57,320

Hydraulic Panel (System 2) 300 660 300 660

OilTankwithAirblastCooler 350 770 390 860

Power VariationThepowerrequiredwillvarywiththefeedandproductsize,capacityandrockcharacteristics.

www.duoafrica.com.ghEffective Date: March 2011. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries. © 2011 Terex Corporation.

DUO AfricaForm 25532 A4 (3/11)

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