test report en 62040-1 uninterruptible power systems (ups) part … · en 62040-1 uninterruptible...

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TEST REPORT

EN 62040-1

Uninterruptible power systems (UPS) Part 1: General and safety requirements for UPS

Report Reference No...................... : LVD-20160501

Date of issue .................................... : May.01, 2016

Tested by (printed name and signature) .......... :

Rita wang

Approved by (printed name and signature) .......... :

Clover Zheng

Total number of pages ...................... 62

Testing Laboratory Name ............. : LianZheng Electronic(ShenZhen) Co., Ltd

Address ............................................ : No.4 Liufang Rd, Block 67 Baoan Shenzhen, Guangdong, P.R China

Applicants name ............................ : ABB Power Protection SA

Address ............................................ : Via Luserte Sud 9 CH-6572 Quartino, Switzerland

Test specification:

Standard ........................................... : EN 62040-1 : 2008 (1st Edition)+A1:2013

Non-standard test method..: N/A

Test item description ..................... : Uninterruptible Power Supply

Trade Mark ....................................... : N/A

Manufacturer .................................... : LianZheng Electronic(ShenZhen) Co., Ltd

Model/Type ....................................... : UPS:

UPS PowerValue 11 RT 1kVA B

External battery cabinet:

External Battery PowerValue 11 RT 1kVA

Serial number .................................. : Pre-production sample without serial numbers

Ratings ............................................. : See page 2 for details

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Summary of testing:

Tests performed (name of test and test clause):

Tests performed on the bench.

Maximum ambient temperature: +40 C

The product is designed to be used with an altitude of 2000m or below

Tested for moderate conditions.

Pre-production sample without serial number.

Testing location:

See page 1

Summary of compliance with National Differences:

Summary of compliance with National Differences (for explanation of codes see below): CN, CH, DE, DK, FI, FR, JP, NO, SA, SE, SG CN=China, CH=Switzerland, DE=Germany, DK=Denmark, FI=Finland, FR=France, JP=Japan, NO=Norway, SA=Saudi Arabia, SE=Sweden, SG=Singapore

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Copy of marking plate:

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UPS CAUTION with Internal batteries

EBM CAUTION:

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Test item particulars .................................................. :

Equipment mobility .................................................... : [] movable [x] stationary [] for building-in

Connection to the mains ............................................ : [x] pluggable equipment [ ] permanent connection [ ] detachable power supply cord [] non-detachable power supply cord

Operating condition ................................................... : [x] continuous [ ] rated operating / resting time:

Access location ........................................................ : [x] operator accessible [ ] restricted access location

Over voltage category (OVC) ................................... : [ ] OVC I [x] OVC II [ ] OVC III [ ] OVC IV [ ] other:

Mains supply tolerance (%) or absolute mains supply values ....................................................................... :

220V/230/240V declared by client

(-10%:198 V, +10%: 254.4 V)

Tested for IT power systems .................................... : [ ] Yes [x] No

IT testing, phase-phase voltage (V) ......................... :

Class of equipment ................................................... : [x] Class I [ ] Class II [ ] Not classified

Considered current rating (A) ................................... : See page 2 for details

Pollution degree (PD) ............................................... : [ ] PD 1 [x] PD 2 [ ] PD 3

IP protection class .................................................... : IP20

Altitude during operation (m) .................................... : 2000m

Altitude of test laboratory (m) ................................... : Below 2000m

Mass of equipment (kg) ............................................ : 16.2kg maximum for UPS POWERVALUE 11 RT 1KVA B

20.2kg for external battery cabinet(EXTERNAL BATTERY POWERVALUE 11 RT 1KVA)

Possible test case verdicts:

- test case does not apply to the test object ................. : N/A

- test object does meet the requirement ....................... : P (Pass)

- test object does not meet the requirement ................. : F (Fail)

Testing ......................................................................... :

Date of receipt of test item ............................................ : Oct 19, 2013

Date(s) of performance of tests .................................... : Oct , 2013

General remarks:

The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the Issuing testing laboratory. "(see Enclosure #)" refers to additional information appended to the report. "(see appended table)" refers to a table appended to the report. Throughout this report a comma (point) is used as the decimal separator. Standard EN 62040-1:2008 is to be used in conjunction with EN 60950-1:2003, which is referred to in this TRF as "RD". Factory:

Same as manufacturer

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General product information:

The EUT model is an on-line type uninterruptible power supply equipped with step-sinewave O/P for

general supply of office equipment.

See below block diagram for details

The UPS is designed as "Primary" type: input and output circuits and battery circuits are considered as primary circuits and isolated from RS232 port, USB port and EPO port by either double/reinforced insulation. Operator/laymen cannot replace the internal battery.

Double/reinforced insulation provided between primary circuits or hazardous voltage to secondary circuits and SELV circuits by application of safety isolation transformers, use of photo coupler and sufficient clearances and creepage distances within the unit.

The enclosure consists of metal parts and thermoplastic front panel that is fixed to the metal chassis by metal screws.

One special battery connector is provided for connection of external battery pack. Double or reinforced insulation maintained between the internal bare live parts and external accessible area; however, additional plastic enclosure shall be used to cover the joint point and fixed by screw. Therefore, operator/layman can not replace the internal and external batteries.

1: For critical components equipped with UPS, see below table for details:

Components

Model Internal batteries External battery pack

UPS PowerValue 11 RT 1kVA B

7.2Ah/12V, 3pcs in series 7.2Ah/36V, 3 sets

Remark: Construction with combination of varistor and gas tube between phase and PE will be evaluated during national approval.

2: Classification of interfaces:

RS232 port, USB port and EPO port are accessible and classified as SELV circuit

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3: Connection method:

Type Models

Connection method to mains Connection method to outputs

UPS POWERVALUE 11 RT 1KVA B

AC inlet according to IEC 60320-1 Rated 250Vac/10A.

Total 8 pcs outlet provided according to IEC 60320-2-2, rated 250Vac/10A for each.

4: Detailed list for the internal cpmonents used in daughterboards:


Internal batteries

36V

Charger board(Primary)

098-061255 (normal charger)mounted on PSDR BOARD

External battery cabinet

29.8A

PSDR PCB (Primary)

098-04007

5Installation:

All the UPS and external battery cabinet are designed for rack mounting and tower mounting,Also external battery cabinet shall be installed on the top, bottom ,side of UPS,after installation ,operator can not touch the basic insulated interconnecting wire by test finger.

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EN 62040-1

Clause Requirement + Test Result - Remark Verdict

4 GENERAL CONDITIONS FOR TESTS P

4.5 Components P

Comply with IEC 62040-1 or relevant component standard

Components, which were found to affect safety aspects, comply with the requirements of this standard or within the safety aspects of the relevant IEC component standards (see appended table 4.5).

P

1.5.2/RD Evaluation and testing of components Components, which are certified to IEC and/or national standards, are applied correctly within their ratings. Components not covered by IEC standards are tested under the conditions present in the equipment.

P

1.5.3/RD Thermal controls Thermal control not used N/A

1.5.4/RD Transformers Transformer used are suitable for their intended application and comply with the relevant requirements of the standard and particularly Annex C.

P

1.5.5/RD Interconnecting cables Interconnecting cables carry SELV and Hazardous voltage; cables are suitable for their use. Refer to List of Critical Components.

P

1.5.6/RD Capacitors bridging insulation Capacitors between L and N: X2 capacitor according to IEC 60384-14: 1993 with 21 day damp heat test.

P

1.5.7/RD Resistors bridging insulation No such components N/A

1.5.7.1/RD Resistors bridging functional, basic or supplementary insulation

N/A

1.5.7.2/RD Resistors bridging double or reinforced insulation between a.c. mains and other circuits

N/A

1.5.7.3/RD Resistors bridging double or reinforced insulation between a.c. mains and antenna or coaxial cable

N/A

1.5.8/RD Components in equipment for IT power systems Phase to earth designed in accordance to phase to phase working voltage. The Y2 type capacitor used between phases to earth.

P

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4.6 Power interface P

1.6.1/RD AC power distribution systems TN power system. P

1.6.2/RD Input current Highest normal load for this equipment is the charging of empty battery and operation with the maximum specified output load (see appended table 4.6)

P

4.6 1.6.4/RD

Neutral conductor The neutral conductor is not identified in the equipment. Basic insulation for rated voltage between earthed parts and primary phases.

P

4.7 Marking and instructions P

4.7.1 General P

4.7.2 Power rating P

Input rated voltage/range (V) ........................... : See pages 3 for details P

Input rated current/range (A) ............................ : See pages 3 for details P

Input symbol for nature of supply (d.c.) ........... : AC source N/A

Input rated frequency/range (Hz) ..................... : Input: 50/60 Hz P

1.7.1/RD Number of Input phases and neutral ................ : Single phase, 1+N+PE P

Output rated voltage/range (V) ........................ : See pages 3 for details P

Output rated current/range (A) ........................ : See pages 3 for details P

Output rated power factor, (if less than unity, or active power and apparent power or active power and rated current) ................................. :

The active power and apparent power are marked on rating label.

P

1.7.1/RD Number of output phases and neutral ............. : Single phase, 1+N+PE P

Output rated active power (W) ........................ : See pages 3 for details P

Output rated apparent power (VA) .................. : See pages 3 for details P

Output symbol for nature of supply (d.c.) ........ : AC outlet provided N/A

Output rated frequency/range (Hz) .................. : 50/60Hz P

Ambient operating temperature range (C) ..... : 0-40 C P

Rated short-time withstand current (Icw) or rated

conditional short-circuit current (Icc)

Icc: 3kA P

Manufacturers name or trademark or identification mark ........................................... :

LIANZHENG P

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Type/model or type reference .......................... : See page 1 P

Symbol for Class II equipment only ................ : Class I equipment N/A

Other symbols ................................................. : Refer to Copy of Markings. P

Certification marks .......................................... : CE P

Instructions for units with automatic bypass/maintenance bypass, additional input a.c. supply, or external batteries, having text "See installation instructions before connecting to the supply" ................................................... :

Text not required for this unit. N/A

4.7.3 Safety instructions See below. P

4.7.3.1 General Enough guidance regarding installation, operation, maintenance provided in installation and user manual.

P

4.7.3.2 Installation ........................................................ : See below. P

Location in a restricted access location only ... : N/A

Permanent connector UPS .............................. : Pluggable type A equipment N/A

Pluggable type A or Pluggable type B UPS .... : Pluggable type A equipment P

4.7.3.3 Operation .......................................................... : The equipment is intended to be operated by layperson.

P

4.7.3.4 Maintenance ..................................................... : No maintenance required for operator during normal use.

N/A

4.7.3.5 Distribution related backfeed ............................ : Not permanently connected equipment

Backfeed protection provided by relay RY1.

P

4.7.4 1.7.4/RD

Main voltage adjustment ................................. : Single input voltage range N/A

Methods and means of adjustment; reference to installation instructions .................................... :

N/A

4.7.5 1.7.5/RD

Power outlets.................................................... : The maximum output current, apparent and active power for the outlet is indicated on the rating plate at the rear of the enclosure

P

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4.7.6 1.7.6/RD

Fuse identification (marking, special fusing characteristics, cross-reference) ..................... :

Marking near holders for fuses:

On PSDR PCB

Line fuses F1:FU20A/250VAC

Battery fuses F2, F3:FU30A/250VAC

Battery fuses (on External battery cabinet):

F1, F2: FU30A/250VAC

Not accessible to operator

P

4.7.7 1.7.7/RD

Wiring terminals See below. P

1.7.7.1/RD Protective earthing and bonding terminals ...... : Appliance inlet used for all models.

Only PE of Normal AC supply with symbol 60417-1-IEC-5019.

P

1.7.7.2/RD Terminals for a.c. mains supply conductors Appliance inlet used for all models.

N/A

1.7.7.3/RD Terminals for d.c. mains supply conductors AC mains supply N/A

4.7.8 Battery terminals ............................................. : No marking required due to battery connectors designed in such a way to make wrong polarity connection impossible.

N/A

4.7.9 1.7.8/RD

Controls and indicators See below. P

1.7.8.1/RD Identification, location and marking ................. : LCD provided, located on the front panel for functional purpose only.

P

1.7.8.2/RD Colours ........................................................... : See above. Colours are acceptable due to only used for information (no safety involved even if disregarded).

P

1.7.8.3/RD Symbols according to IEC 60417 ..................... : Power switch provided with markings according to IEC 60417, No. 5009 Standby.

P

1.7.8.4/RD Markings using figures ................................... : Not used. N/A

4.7.10 1.7.9/RD

Isolation of multiple power sources ................. : Single mains supply. N/A

4.7.11 1.7.2.4/RD

IT power systems

N/A

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4.7.12 Protection in building installation Pluggable equipment type A. Protection against electric shock does not rely on residual current device.

N/A

Rated short-time withstand current (Icw) ......... : N/A

Rated conditional short circuit current (Icc) ..... : 3kA P

4.7.13 5.1/RD

High leakage current (mA) .............................. : Leakage current of the equipment does not exceed 3.5 mA.

N/A

4.7.14 1.7.10/RD

Thermostats and other regulating devices Neither thermostats nor other regulating devices provided.

N/A

4.7.15 1.7.2.1/RD and 1.7.8.1/RD

Language(s) .................................................... : User's manual and markings are in English. Other language will be provided when applying for national approval.

4.7.16 1.7.11/RD

Durability of markings The label was subjected to the permanence of marking test. The label was rubbed with cloth soaked with water for 15 sec. and then again for 15 sec. with the cloth soaked with petroleum spirit.

After this test there was no damage to the label. The marking on the label did not fade. There was no curling nor lifting of the label edge.

P

4.7.17 1.7.12/RD

Removable parts No such parts. N/A

4.7.18 1.7.13/RD

Replaceable batteries No replaceable batteries except as of 4.5.20.

P

Language(s) .................................................... : English

4.7.19 1.7.2.5/RD

Operator access with a tool .............................. : Operator is not instructed to use a tool in order to gain access to operator access areas.

N/A

4.7.20 Battery Pluggable equipment type A UPS with:

1. Integral batteries (for model UPS POWERVALUE 11 RT 1KVA B )

2. External battery pack

P

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Clearly legible information ............................... : Warning label containing below described information placed on enclosure of battery compartment. Information clearly legible.

P

Battery type ..................................................... : Lead acid, type as "12Vdc/7.2Ah" for EBM model EXTERNAL BATTERY POWERVALUE 11 RT 1KVA and UPS model UPS POWERVALUE 11 RT 1KVA B

P

Nominal voltage of total battery (V) ................. : 36Vdc for internal and external batteries

P

Nominal capacity of total battery (optional) ..... : Lead acid, type as "12Vdc/7.2Ah" for EBM model EXTERNAL BATTERY POWERVALUE 11 RT 1KVA and UPS model UPS POWERVALUE 11 RT 1KVA B

P

Warning label .................................................. : Warning label of UPS with information:

Chemical hazard

Risk of electric shock and energy hazard

Reference for maintenance and disposal to user's manual

Lead acid battery inside UPS

P

Instructions ...................................................... : Instructions of the UPS with information:

Maintenance and disposal instructions

"Caution" statements regarding battery hazards

Remark that servicing shall be performed by personnel knowledgeable of batteries

P

2.1.1.5/RD Protection against energy hazards No energy hazard in operator access area.

N/A

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4.7.21 1.7.2.4/RD

Installation instructions Detailed information regarding external interfaces (RS232), USB port, connection of supply and loads provided in the user's manual.

P

5 FUNDAMENTAL DESIGN REQUIREMENTS P

5.1 Protection against electric shock and energy hazards P

5.1.1 2.1.1/RD

Protection for UPS intended to be used in operator access areas

P

2.1.1.1/RD Access to energized parts Primary circuits are not touchable by the test finger or test pin through the openings or seams of the enclosure

P

Test by inspection ........................................... : P

Test with test finger (Figure 2A) ...................... : P

Test with test pin (Figure 2B) .......................... : P

Test with test probe (Figure 2C) ..................... : N/A

2.1.1.2/RD Battery compartments No TNV provided. N/A

2.1.1.3/RD Access to ELV wiring No ELV wiring in operator accessible area.

N/A

Working voltage (Vpeak or Vrms); minimum distance through insulation (mm)

(see appended table 5.7)

2.1.1.4/RD Access to hazardous voltage circuit wiring No internal wiring is accessible in operator access areas.

P

2.1.1.5/RD Energy hazards ............................................... : No energy hazard in operator access area.

N/A

2.1.1.6/RD Manual controls No manual controls. N/A

2.1.1.7/RD Discharge of capacitors in equipment No risk of electrical shock. P

Measured voltage (V); time-constant (s) .......... : < 1s, refer to appended table 5.1.1

2.1.1.8/RD Energy hazards d.c. mains supply a.c. mains supply N/A

a) Capacitor connected to the d.c. mains supply .. : N/A

b) Internal battery connected to the d.c. mains supply .............................................................. :

N/A

2.1.1.9/RD Audio amplifiers ............................................... : No audio amplifiers. N/A

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5.1.2 2.1.1.5 c) /RD

Protection for UPS intended to be used in service access areas

Hazardous voltage be guarded so that unintentional contact with bare parts during service operations.

P

Hazardous energy level N/A

5.1.3 2.1.1.5 c) /RD

Protection for UPS intended to be used in restricted access areas

N/A

Hazardous energy level N/A

5.1.4 Backfeed protection (See appended table 5.2.3).

Shock hazard after de-energization of a.c. input for UPS

Backfeed protection provided by relay RY1 plus corresponding control circuit.

The relay provides a contact gap of 1.9 mm minimum between each contact. The backfeed protection circuit works reliably in normal and single-fault condition.

The protection circuit acts in less than 20 ms under normal and single-fault condition.

P

Measured voltage (V); time-constant (s) .......... : Evaluated as LCC circuit, see appended table 5.2.3

P

Description of the construction ........................ : See above.

5.1.5 Emergency switching device EPO connector provided on the rear panel of the UPS, which is used to shutdown the UPS in case of emergency.

P

5.2 Requirements for auxiliary circuits P

5.2.1 2.2/RD

Safety extra low voltage circuit - SELV Evaluated for all models with USB port, RS232 port and EPO port.

P

2.2.1/RD General requirements All SELV circuits within limits. P

2.2.2/RD Voltages under normal conditions (V) ............. : 42.4 Vpk or 60 Vdc are not exceeded in SELV circuits under normal operation.

P

2.2.3/RD Voltages under fault conditions (V) ................. : 42.4 Vpk or 60 Vdc are not exceeded in SELV circuits under single fault condition.

P

2.2.4/RD Connection of SELV circuits to other circuits .. : To SELV only P

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5.2.2 2.3/RD

Telephone network voltage circuits - TNV N/A

2.3.1/RD Limits N/A

Type of TNV circuits ......................................... :

2.3.2/RD Separation from other circuits and from accessible parts

N/A

2.3.2.1/RD General requirements N/A

2.3.2.2/RD Protection by basic insulation N/A

2.3.2.3/RD Protection by earthing N/A

2.3.2.4/RD Protection by other constructions .................... : N/A

2.3.3/RD Separation from hazardous voltages N/A

Insulation employed ......................................... :

2.3.4/RD Connection of TNV circuits to other circuits No interconnection of TNV-3 circuit.

N/A


2.3.5/RD Test for operating voltages generated externally N/A

Test with test probe (Figure 2C) ..................... : N/A

5.2.3 2.4/RD

Limited current circuits N/A

2.4.1/RD General requirements N/A

2.4.2/RD Limit values

Frequency (Hz) ................................................ :

Measured current (mA) .................................... :

Measured voltage (V) ....................................... :

Measured circuit capacitance (nF or F) ......... :

2.4.3/RD Connection of limited current circuits to other circuits

N/A

5.2.4 3.5/RD

External signalling circuits N/A

3.5.1/RD General requirements N/A

3.5.2/RD Types of interconnection circuits ..................... : N/A

3.5.3/RD ELV circuits as interconnection circuits N/A

3.5.4/RD Data ports for additional equipment No data ports. N/A

5.2.5 2.5/RD

Limited power source N/A

a) Inherently limited output N/A

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b) Impedance limited output N/A

c) Regulating network limited output under normal operating and single fault condition

N/A

d) Overcurrent protective device limited output N/A

Max. output voltage (V), max. output current (A), max. apparent power (VA) ............................... :

Current rating of overcurrent protective device (A)

5.3 Protective earthing and bonding P

5.3.1 General P

2.6/RD Provisions for earthing and bonding See below. P

2.6.1/RD Protective earthing Reliable connection of relevant conductive parts to the PE terminal (appliance inlet and input terminal) via green/yellow insulated wires.

P

2.6.2/RD Functional earthing For the connection from the combination of gas tube and varistors mounted on the Input EMI board to metal chassis are considered as functional earthing, basic insulation provided between functional earthing and hazardous live parts.

P

2.6.3/RD Protective earthing and protective bonding conductors

See below P

2.6.3.1/RD General See subclause 2.6.3.3 P

2.6.3.2/RD Size of protective earthing conductors Power cord for mains connection used.

P

Rated current (A), cross-sectional area (mm2),

AWG ................................................................. :

0.75mm2 (18AWG) for UPS

POWERVALUE 11 RT 1KVA B

2.6.3.3/RD Size of protective bonding conductors Evaluated by subclause 2.6.3.4, See appended table 2.6.3.4/RD for details.

P

Rated current (A), cross-sectional area (mm2),

AWG ................................................................. :

Protective current rating (A), cross-sectional area (mm2), AWG ............................................ :

2.6.3.4/RD Resistance of earthing conductors and their

terminations; resistance (), voltage drop (V), test current (A), duration (min) ......................... :

See appended table 5.4. P

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2.6.3.5/RD Colour of insulation .......................................... : All bonding conductors provided with Green and Yellow insulation.

P

2.6.4/RD Terminals See below. P

2.6.4.1/RD General P

2.6.4.2/RD Protective earthing and bonding terminals Separate stud terminal with fixing nut used near Innet and near outlet considered as bonding terminal respectively.

Max rated current 5.6A, screw type:M3,steel with Zn plating.

P

Rated current (A), type, nominal thread diameter (mm) ................................................................. :

Rated 5.6A, =3mm stud used

2.6.4.3/RD Separation of the protective earthing conductor from protective bonding conductors

Both protective bonding conductors use separate terminals (studs).

P

2.6.5/RD Integrity of protective earthing See below. P

2.6.5.1/RD Interconnection of equipment This unit has it's own earthing connection. PE terminals of outlets reliably connected to PE terminal of unit

P

2.6.5.2/RD Components in protective earthing conductors and protective bonding conductors

No such components provided in the protective earthing or bonding conductors.

N/A

2.6.5.3/RD Disconnection of protective earth IEC 60320-1 compliant source of appliance inlet provided.

P

2.6.5.4/RD Parts that can be removed by an operator Plug or inlet, earthing connected before and disconnected after hazardous voltage. No other operator removable parts.

P

2.6.5.5/RD Parts removed during servicing t is not necessary to disconnect earthing except for the removal of the earthed part itself.

P

2.6.5.6/RD Corrosion resistance All safety earthing connections in compliance with Annex J.

P

2.6.5.7/RD Screws for protective bonding Protective bonding conductors connected to metal chassis via ring-type lugs fixed to metal studs (ISO thread type M3, with nut and star-washer provided.

P

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2.6.5.8/RD Reliance on telecommunication network or cable distribution system

N/A

5.3.2 2.6.1/RD

Protective earthing Reliable connection of relevant conductive parts to the PE terminal via green/yellow insulated wires.

P

2.10/RD Clearances, creepage distances and distances through insulation

P

4.2/RD Mechanical strength P

5.2/RD Electric strength P

5.3.3 Protective bonding EN 60320-2-2 approved appliance outlets used for providing safety earth.

P

5.4 AC and d.c. power isolation P

5.4.1 General See below P

3.4/RD Disconnection from the mains supply P

3.4.1/RD General requirement See below P

3.4.2/RD Disconnect devices Appliance inlet provided as disconnect device for all models.

P

3.4.3/RD Permanently connected equipment Not permanently connected equipment.

N/A

3.4.4/RD Parts which remain energized Adequate protection provided to service personnel during backup mode.

P

3.4.5/RD Switches in flexible cords None provided. N/A

3.4.6/RD Number of poles - single-phase and d.c. equipment

Appliance inlet provided. P

3.4.7/RD Number of poles - three-phase equipment Single phase equipment. N/A

3.4.8/RD Switches as disconnect devices N/A

3.4.9/RD Plugs as disconnect devices Plug not provided as disconnect device, appliance inlet provided.

P

3.4.10/RD Interconnected equipment SELV circuits connect only to SELV circuits and Hazardous Voltage circuits to Hazardous circuits.

P

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3.4.11/RD Multiple power sources EUT is pluggable type and receives power from the AC mains and - in case of AC mains failure - from the built-in batteries or external battery cabinet

N/A

5.4.2 Disconnect devices Appliance inlet provided as disconnect device.

P

5.5 Overcurrent and earth fault protection P

5.5.1 General P

2.7.3/RD Short-circuit backup protection Pluggable equipment type A. Building installation is considered as providing short-circuit backup protection.

P

2.7.4/RD Number and location of protective devices ........ : Over current protection by the external specified protection device or F1 on PFC board. Protection devices in the building installation considered to provide sufficient protection against earth faults.

P

2.7.5/RD Protection by several devices Only one protection device provided.

N/A

2.7.6/RD Warning to service personnel .......................... : No double-pole fusing inside this pluggable equipment type A UPS.

N/A

5.5.2 Basic requirements Equipment relies on the circuit breaker of the wall outlet protection of the building installation in regard to L to N short circuit and over current.

P

5.5.3 Battery circuit protection Ungrounded batteries inside the UPS and external battery pack.

Required fuses against

- overcurrent: 1

- earth fault: 1

Protection against overcurrent by two fuses (parallel) in the plus pole of the battery supply circuit of the UPS.

P

5.5.3.1 Overcurrent and earth fault protection See below. P

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EN 62040-1


5.5.3.2 Location of protective device The fuses are directly located behind the supply wire of the batteries inside the UPS.

The charger circuit is located in front of the fuse(s). For the charger circuit there are no hazardous conditions under any simulated fault conditions (see appended table 5.5 and 8.3).

P

5.5.3.3 Rating of protective device (see appended table 5.5 and 8.3)

P

5.3.1/RD Protection against overload and abnormal operation

(see appended table 5.5 and 8.3)

P

5.5.4 Short-time withstand current P

5.5.4.1 General P

5.5.4.2 Modes of operation Bypass model P

5.5.4.3 Test procedure N/A

5.5.4.3.1 General application N/A

Rated UPS output current/(r.m.s) (A) .............. :

Prospective test current/(r.m.s) (A) ................. :

Typical power factor ........................................ :

Initial asymmetric peak current ration (Ipk / Icw) . :

Minimum durating of prospective test current (cycles 50/60 Hz) ............................................ :

5.5.4.3.2 Exemption from testing Specified Icc not exceed 10kA, no test necessary.

P

5.6 Protection of personnel Safety interlocks P

5.6.1 Operator protection N/A

2.8/RD Safety interlocks N/A

2.8.1/RD General principles N/A

2.8.2/RD Protection requirements N/A

2.8.3/RD Inadvertent reactivation N/A

2.8.4/RD Fail-safe operation N/A

2.8.5/RD Moving parts N/A

2.8.6/RD Overriding N/A

2.8.7/RD Switches and relays N/A

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2.8.7.1/RD Contact gaps (mm) .......................................... : N/A

2.8.7.2/RD Overload test N/A

2.8.7.3/RD Endurance test N/A

2.8.7.4/RD Electric strength test N/A

2.8.8/RD Mechanical actuators N/A

5.6.2 Service person protection No adjustments or measurements inside the equipment are necessary while the unit is energized.

P

5.6.2.1 Introduction N/A

5.6.2.2 Covers N/A

5.6.2.3 Location and guarding of parts N/A

5.6.2.4 Parts on doors N/A

5.6.2.5 Component access N/A

2.8.3/RD Inadvertent reactivation N/A

5.6.2.6 Moving parts N/A

5.6.2.7 Capacitor banks N/A

5.6.2.8 Internal batteries Risk of short-circuiting minimized by design of used battery source and corresponding terminals and wiring methods used.

P

5.7 2.10/RD

Clearances, creepage distances and distances through insulation P

2.10.1/RD General See 2.10.3, 2.10.4 and 2.10.5. P

2.10.1.1/RD Frequency ....................................................... : Considered P

2.10.1.2/RD Pollution degrees ............................................ : 2 P

2.10.1.3/RD Reduced values for functional insulation Considered P

2.10.1.4/RD Intervening unconnected conductive parts Considered P

2.10.1.5/RD Insulation with varying dimensions Insulation kept homogenous. N/A

2.10.1.6/RD Special separation requirements N/A

2.10.1.7/RD Insulation in circuits generating starting pulses No such circuit. N/A

2.10.2/RD Determination of working voltage P

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EN 62040-1


2.10.2.1/RD General The rms and the peak voltage were measured with unit connected to a 240V TN power system.

The input neutral and secondary minus pole were connected during measurement.

Pollution Degree 2 and Overvoltage Category II considered.

P

2.10.2.2/RD RMS working voltage See above. P

2.10.2.3/RD Peak working voltage See above. P

2.10.3/RD Clearances See below and advantage of annex G is not considered.

P

2.10.3.1/RD General Considered. P

2.10.3.2/RD Mains transient voltages P

a) AC mains supply ......................................... : 240V a.c. and Overvoltage Category II

P

b) Earthed d.c. mains supplies ........................ : N/A

c) Unearthed d.c. mains supplies .................... : N/A

d) Battery operation ......................................... : N/A

2.10.3.3/RD Clearances in primary circuits (see appended table 5.7) P

2.10.3.4/RD Clearances in secondary circuits Sub-clause 5.3.4 considered. P

2.10.3.5/RD Clearances in circuits having starting pulses N/A

2.10.3.6/RD Transients from a.c. mains supply .................. : Normal transient voltage considered (overvoltage category II for primary circuit).

N/A

2.10.3.7/RD Transients from d.c. mains supply .................. : N/A

2.10.3.8/RD Transients from telecommunication networks and cable distribution systems ........................ :

N/A

2.10.3.9/RD Measurement of transient voltage levels N/A

a) Transients from a mains supply N/A

For an a.c. mains supply ................................. : N/A

For a d.c. mains supply ................................... : N/A

b) Transients from a telecommunication network . : N/A

2.10.4/RD Creepage distances P

2.10.4.1/RD General P

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2.10.4.2/RD Material group and comparative tracking index P

CTI tests ........................................................... : Material group IIIb is assumed to be used.

2.10.4.3/RD Minimum creepage distances (see appended table 5.7) P

2.10.5 /RD Solid insulation P

2.10.5.1/RD General See below. P

2.10.5.2/RD Distances through insulation (see appended table 5.8) P

2.10.5.3/RD Insulating compound as solid insulation N/A

2.10.5.4/RD Semiconductor devices Approved optocoupler used P

2.10.5.5/RD Cemented joints No such construction. N/A

2.10.5.6/RD Thin sheet material General Insulation tape provided in isolation transformers:

TX1 transformer on COMM board provides reinforced or double insulation between primary and secondary

P

2.10.5.7/RD Separable thin sheet material Polyester tape used in transformer TX1.

P

Number of layers (pcs) .................................... : 3

2.10.5.8/RD Non-separable thin sheet material N/A

2.10.5.9/RD Thin sheet material standard test procedure N/A

Electric strength test

2.10.5.10 /RD

Thin sheet material alternative test procedure P

Electric strength test (see appended table 6.8.2)

2.10.5.11 /RD

Insulation in wound components Transformer TX1 complies to 2.10.5.7

P

2.10.5.12 /RD

Wire in wound components P

Working voltage .............................................. : N/A

a) Basic insulation not under stress ................ : N/A

b) Basic, supplementary, reinforced insulation : See sub-clause 2.10.5.11. P

c) Compliance with Annex U ........................... : N/A

Two wires in contact inside wound component;

angle between 45 and 90 ............................. :

N/A

2.10.5.13 /RD

Wire with solvent-based enamel in wound components

No such construction. N/A

Electric strength test

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EN 62040-1


Routine test N/A

2.10.5.14 /RD

Additional insulation in wound components No such construction. N/A

Working voltage .............................................. : N/A

- Basic insulation not under stress .................. : N/A

- Supplementary, reinforced insulation ........... : N/A

2.10.6/RD Construction of printed boards See below. P

2.10.6.1/RD Uncoated printed boards (see appended table 5.7) P

2.10.6.2/RD Coated printed boards No coated printed boards. N/A

2.10.6.3/RD Insulation between conductors on the same inner surface of a printed board

No multi-layer PCBs provided. N/A

2.10.6.4/RD Insulation between conductors on different layers of a printed board

No multi-layer PCBs provided. N/A

Distance through insulation N/A

Number of insulation layers (pcs) ................... : Single layer PCB N/A

2.10.7/RD Component external terminations (see appended table 5.7) P

2.10.8/RD Tests on coated printed boards and coated components

No such boards and components

N/A

2.10.8.1/RD Sample preparation and preliminary inspection N/A

2.10.8.2/RD Thermal conditioning N/A

2.10.8.3/RD Electric strength test N/A

2.10.8.4/RD Abrasion resistance test N/A

2.10.9/RD Thermal cycling N/A

2.10.10/RD Test for Pollution Degree 1 environment and insulating compound

Pollution Degree 2 N/A

2.10.11/RD Tests for semiconductor devices and cemented joints

Opto-couplers are certified components, no additional testing performed.

P

2.10.12/RD Enclosed and sealed parts No hermetically sealed component.

N/A

6 Wiring, connections and supply P

6.1 General P

6.1.1 Introduction P

3.1/RD General P

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3.1.1/RD Current rating and overcurrent protection All internal wiring is UL recognised type that is PVC insulated, rated VW-1, minimum 80C, 300 V. Internal wiring AWG is suitable for the current intended to be carried. Wires of battery are rated VW-1, 105C, 8 AWG (> 2.5 mm

2).

P

3.1.2/RD Protection against mechanical damage All internal wiring internal to the equipment is adequately secured to prevent mechanical damage.

P

3.1.3/RD Securing of internal wiring All internal wiring internal to the equipment is adequately secured.

P

3.1.4/RD Insulation of conductors All internal wiring is UL recognised type that is PVC insulated, rated VW-1, minimum 80C, 300 V. Internal wiring AWG is suitable for the current intended to be carried. Wires of battery are rated VW-1, 105C, 8 AWG (> 2.5 mm

2).

P

3.1.5/RD Beads and ceramic insulators Not used. N/A

3.1.6/RD Screws for electrical contact pressure Electrical and earthing connections engage 2 or more complete threads into metal. Earthing terminal secured by spring washer and plain washer.

P

3.1.7/RD Insulating materials in electrical connections No screws of insulating material.

N/A

3.1.8/RD Self-tapping and spaced thread screws Not used. N/A

3.1.9/RD Termination of conductors No self-tapping screws are used.

N/A

10 N pull test No risk of stranded conductors coming loose.

N/A

3.1.10/RD Sleeving on wiring N/A

6.1.2 Dimensions and rating of busbars and insulated conductors

Heat shrinkable tube used on internal wire.

N/A

6.2 Connection to power P

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6.2.1 General provisions for connection to power P

3.2.2/RD Multiple supply connections Only for one mains connection. N/A

3.2.3/RD Permanently connected equipment Unit is not permanently connected equipment.

N/A

Number of conductors, diameter of cable and conduits (mm) ................................................. :

3.2.4/RD Appliance inlets Appliance inlet is properly placed to avoid hazards and is certified to IEC 60320.

P

3.2.5/RD Power supply cords To be evaluated during national approval, only AC cord for Europe provided.

P

3.2.5.1/RD AC power supply cords See above P

Type ................................................................ : See appended table 4.5 P

Rated current (A), cross-sectional area (mm), AWG ................................................................ :

See appended table 4.5

3.2.5.2/RD DC power supply cords N/A

3.2.6/RD Cord anchorages and strain relief Appliance inlet provided. N/A

Mass of equipment (kg), pull (N) .................... :

Longitudinal displacement (mm) ..................... :

3.2.7/RD Protection against mechanical damage N/A

3.2.8/RD Cord guards N/A

Diameter or minor dimension D (mm); test mass (g) .................................................................... :

Radius of curvature of cord (mm) .................... :

6.2.2 Means of connection ....................................... : See subclause 3.2.4/RD and 3.2.5/RD.

P

More than one supply connection ................... : Only one supply connection provided.

N/A

6.3 Wiring terminals for external power conductors N/A

3.3/RD Wiring terminals for connection of external conductors

N/A

3.3.1/RD Wiring terminals Detachable power cord set provided for all models.

N/A

3.3.2/RD Connection of non-detachable power supply cords

N/A

3.3.3/RD Screw terminals N/A

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3.3.4/RD Conductor sizes to be connected N/A

Rated current (A), cord/cable type, cross-sectional area (mm2) ....................................... :

3.3.5/RD Wiring terminal sizes N/A

Rated current (A), type, nominal thread diameter (mm) ................................................................ :

3.3.6/RD Wiring terminal design N/A

3.3.7/RD Grouping of wiring terminals N/A

3.3.8/RD Stranded wire N/A

7 Physical requirements P

7.1 Enclosure Enclosure completely encloses hazardous parts. The real enclosure of the UPS is a metal enclosure which is connected to earthing does not carry current except leakage current or current during electric malfunction.

P

7.2 4.1/RD

Stability P

Angle of 10 Unit remains stable and returns to the starting position.

P

Test force (N) .................................................. : N/A

7.3 4.2/RD

Mechanical strength P

4.2.1/RD General Tests performed and passed. Results see below. After tests, unit complied with the requirements of sub-clauses 2.1.1/RD, 2.6.1/RD and 2.10/RD.

P

4.2.2/RD Steady force test, 10 N 10N applied to all components other than enclosure.

P

4.2.3/RD Steady force test, 30 N No such compartments. Battery compartment not operator access area.

N/A

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4.2.4/RD Steady force test, 250 N 250N applied to outer enclosure, plastic cover and fan guard. No energy or other hazards.

P

4.2.5/RD Impact test No hazard as result from steel ball impact test for outer enclosure, plastic cover and fan guard.

P

Fall test No safety as result from steel ball fall test.

P

Swing test No safety as result from steel ball fall test.

P

4.2.6/RD Drop test; height (mm) .................................... : Not required for this equipment.

N/A

4.2.7/RD Stress relief test After 7h at 70C and cooling down to room temperature, no shrinkage, distortion or loosening of enclosure parts was noticeable.

P

4.2.8/RD Cathode ray tubes No CRT in the unit. N/A

Picture tube separately certified ...................... : N/A

4.2.9/RD High pressure lamps No high pressure lamp provided.

N/A

4.2.10/RD Wall or ceiling mounted equipment; force (N) . : No such mounted models. N/A

7.4 Construction details P

7.4.1 Introduction P

4.3.1/RD Edges and corners All edges and corners are rounded and rounded.

P

4.3.2/RD Handles and manual controls; force (N) .......... : No handles or manual controls provided. No axial pull applied to push button.

N/A

4.3.3/RD Adjustable controls No adjustable controls present hazard when adjusted.

N/A

4.3.4/RD Securing of parts Mechanical fixings in such a way designed that they will withstand mechanical stress occurring in normal use.

P

4.3.5/RD Connection by plugs and sockets No mis-mating of connectors, plugs or sockets possible.

P

4.3.7/RD Heating elements in earthed equipment No heating elements. N/A

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4.3.11/RD Containers for liquids or gases None provided. N/A

4.4/RD Protection against hazardous moving parts P

4.4.1/RD General P

4.4.2/RD Protection in operator access areas ............... : Fan provided with finger guard.

P

4.4.3/RD Protection in restricted access locations ......... : Not intended for RAL. N/A

4.4.4/RD Protection in service access areas Fan does not present a hazard in service access areas.

P

4.5/RD Thermal requirements See clause 7.7 P

4.5.1/RD General P

4.5.2/RD Temperature tests P

Normal load condition per Annex L ................. : Equipment loaded with rated output power.

4.5.3/RD Temperature limits for materials (see appended table 7.7) P

4.5.4/RD Touch temperature limits (see appended table 7.7) P

4.5.5/RD Resistance to abnormal heat .......................... : (see appended table 7.4) N/A

7.4.2 Openings (See appended table 7.4.2) P

7.4.3 Gas Concentration For the ventilation of the lead-acid battery refer to table M

P

7.4.4 Equipment movement No castors provided. N/A

7.5 4.7/RD

Resistance to fire P

4.7.1/RD Reducing the risk of ignition and spread of flame No excessive temperatures. No easily burning materials employed. Fire enclosure provided. Safety relevant components used within their specified temperature limits

P

Method 1, selection and application of components wiring and materials

(see appended table 7.5) P

Method 2, application of all of simulated fault condition tests

N/A

4.7.2/RD Conditions for a fire enclosure P

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4.7.2.1/RD Parts requiring a fire enclosure With having the following components:

1. Components in primary circuits

2. Insulated wiring

The fire enclosure is required.

P

4.7.2.2/RD Parts not requiring a fire enclosure No parts not requiring a fire enclosure.

P

4.7.3/RD Materials P

4.7.3.1/RD General See below P

4.7.3.2/RD Materials for fire enclosures All metal fire enclosure. P

4.7.3.3/RD Materials for components and other parts outside fire enclosures

Decorative parts and front panel are minimum Flame-class V-0

P

4.7.3.4/RD Materials for components and other parts inside fire enclosures

Internal components except small parts are V-2, HF-2 or better.

Batteries have a flammability class of HB (or better).

P

4.7.3.5/RD Materials for air filter assemblies No air filter assemblies provided.

N/A

4.7.3.6/RD Materials used in high-voltage components No high voltage provided. N/A

7.6 Battery location P

7.6.1 Battery location and installation The internal batteries are not allowed to be accessible to operator and maintained by qualified person only. The batteries are connected by connector (no necessary tightening).

P

7.6.2 Accessibility and maintainability No requirements declared by the battery manufacturer,

N/A

7.6.3 Distance The temperature of the electrolyte and the gas emission are =within the limits of this standard.

P

7.6.4 Case insulation No Ni-Cd battery used inside. N/A

7.6.5 Wiring The protection of connection wiring complies with subclause 3/RD.

P

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EN 62040-1


7.6.6 Electrolyte spillage Sealed maintenance free batteries provided with an unlikely emission of electrolyte.

P

7.6.7 Ventilation Sufficient openings and a suitable arrangement of components (relays) are provided in such a way that a local concentration of hydrogen is not possible. For the ventilation of the lead-acid battery refer to table M.

P

7.6.8 Charging voltage See appended table 5.5 and 8.3.

P

7.7 Temperature rise P

4.5/RD Thermal requirements P

4.5.1/RD General P

4.5.2/RD Temperature tests P

Normal load condition per Annex L ................. : Equipment loaded with rated output current.

4.5.3/RD Temperature limits for materials (see appended table 7.7) P

4.5.4/RD Touch temperature limits (see appended table 7.7) P

4.5.5/RD Resistance to abnormal heat .......................... : (see appended table 7.4) P

8 Electrical requirements and simulated abnormal conditions P

8.1 General provisions for earth leakage P

5.1.1/RD General P

5.1.7/RD Equipment with touch current exceeding 3,5 mA N/A

8.2 5.2/RD

Electric strength P

5.2.1/RD General (see appended table 8.2) P

5.2.2/RD Test procedure (see appended table 8.2) P

8.3 Abnormal operating and fault conditions P

8.3.1 General P

5.3.1/RD Protection against overload and abnormal operation


P

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5.3.2/RD Motors No motors provided, other than a certified fan, no additional testing required.

N/A

5.3.3/RD Transformers (see appended Annex C) P

5.3.4/RD Functional insulation ........................................ : By short-circuited, results see appended table5.5 and 8.3.

P

5.3.5/RD Electromechanical components No electromechanical component (except for approved relays) provided.

P

5.3.9/RD Compliance criteria for abnormal operating and fault conditions


P

8.3.2 Simulation of faults No fire or molten metal occurred and no deformation of enclosure during the tests.

P

8.3.3 Conditions for tests No reduction of clearance and creepage distance. Electric strength test is made on basic, supplementary and reinforced insulation after test.

P

9 6/RD

Connection to telecommunication networks N/A

6.1/RD Protection of telecommunication network service persons, and users of other equipment connected to the network, from hazards in the equipment

N/A

6.1.1/RD Protection from hazardous voltages N/A

6.1.2/RD Separation of the telecommunication network from earth

N/A

6.1.2.1/RD Requirements N/A

Supply voltage (V) ........................................... :

Current in the test circuit (mA) ...................... :

6.1.2.2/RD Exclusions ....................................................... : N/A

6.2/RD Protection of equipment users from overvoltages on telecommunication networks N/A

6.2.1/RD Separation requirements N/A

6.2.2/RD Electric strength test procedure N/A

6.2.2.1/RD Impulse test N/A

6.2.2.2/RD Steady-state test N/A

6.2.2.3/RD Compliance criteria N/A

6.3/RD Protection of the telecommunication wiring system from overheating N/A

Max. output current (A) ................................... :

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3.5/RD Interconnection of equipment P

3.5.1/RD General requirements See below. P

3.5.2/RD Types of interconnection circuits ..................... : SELV to SELV and Hazardous Voltage to Hazardous Voltage.

P

3.5.3/RD ELV circuits as interconnection circuits No ELV circuits provided as interconnection circuits.

N/A

3.5.4/RD Data ports for additional equipment No data ports. N/A

2.1.3/RD Protection in restricted access locations Equipment not intended for installation in restricted access locations

N/A

2.3.1/RD Limits N/A

Type of TNV circuits ......................................... :

2.3.2/RD Separation from other circuits and from accessible parts

N/A

2.3.2.1/RD General requirements N/A

2.3.2.2/RD Protection by basic insulation N/A

2.3.2.3/RD Protection by earthing N/A

2.3.2.4/RD Protection by other constructions .................... : N/A

2.3.3/RD Separation from hazardous voltages N/A


2.3.4/RD Connection of TNV circuits to other circuits N/A


2.3.5/RD Test for operating voltages generated externally N/A

2.6.5.8/RD Reliance on telecommunication network or cable distribution system

N/A

2.10.3.3/RD Clearances in primary circuits See appended table 5.7. P

2.10.3.4/RD Clearances in secondary circuits See appended table 5.7. P

2.10.4/RD Creepage distances N/A

2.10.4.1/RD General N/A

2.10.4.2/RD Material group and comparative tracking index N/A

CTI tests ........................................................... :

2.10.4.3/RD Minimum creepage distances N/A

M/RD ANNEX M, CRITERIA FOR TELEPHONE RINGING SIGNALS No telephone ringing signals generated.

N/A

M.1/RD Introduction N/A

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M.2 /RD Method A N/A

M.3/RD Method B N/A

M.3.1/RD Ringing signal N/A

M.3.1.1/RD Frequency (Hz) ............................................... :

M.3.1.2/RD Voltage (V) ...................................................... :

M.3.1.3/RD Cadence; time (s), voltage (V) ........................ :

M.3.1.4/RD Single fault current (mA) ................................. :

M.3.2/RD Tripping device and monitoring voltage .......... : N/A

M.3.2.1/RD Conditions for use of a tripping device or a monitoring voltage

M.3.2.2/RD Tripping device N/A

M.3.2.3/RD Monitoring voltage (V) ..................................... : N/A

A/RD Annex A, Tests for resistance to heat and fire P

A.1/RD Flammability test for fire enclosures of movable equipment having a total mass exceeding 18 kg, and of stationary equipment (see 4.7.3.2/RD)

P

A.1.1/RD Samples ........................................................... :

Wall thickness (mm) ......................................... :

A.1.2/RD Conditioning of samples; temperature (C) ..... : N/A

A.1.3/RD Mounting of samples ....................................... : N/A

A.1.4/RD Test flame (see IEC 60695-11-3) N/A

Flame A, B, C or D .......................................... :

A.1.5/RD Test procedure N/A

A.1.6/RD Compliance criteria N/A

Sample 1 burning time (s) ................................ :



A.2/RD Flammability test for fire enclosures of movable equipment having a total mass not exceeding 18 kg, and for material and components located inside fire enclosures (see 4.7.3.2/RD and 4.7.3.4/RD)

P

A.2.1/RD Samples, material ............................................ :

Wall thickness (mm) ......................................... :

A.2.2/RD Conditioning of samples; temperature (C) ..... : N/A

A.2.3/RD Mounting of samples ....................................... : N/A

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A.2.4/RD Test flame (see IEC 60695-11-4) N/A

Flame A, B or C ............................................... :


A.2.6/RD Compliance criteria N/A




A.2.7/RD Alternative test acc. to IEC 60695-11-5, cl. 5 and 9

N/A




A.3/RD Hot flaming oil test (see 4.6.2/RD) N/A

A.3.1/RD Mounting of samples N/A


A.3.3/RD Compliance criterion N/A

B/RD Annex B, Motor tests under abnormal conditions N/A

B.1/RD General requirements N/A

Position ............................................................ :

Manufacturer ................................................... :

Type ................................................................ :

Rated values .................................................. :

B.2/RD Test conditions N/A

B.3/RD Maximum temperatures N/A

B.4/RD Running overload test N/A

B.5/RD Locked-rotor overload test N/A

Test duration (days) ........................................ :

Electric strength test: test voltage (V) ............. :

B.6/RD Running overload test for d.c. motors in secondary circuits

N/A

B.6.1/RD General N/A

B.6.2/RD Test procedure N/A

B.6.3/RD Alternative test procedure N/A

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B.6.4/RD Electric strength test; test voltage (V) ............. : N/A

B.7/RD Locked-rotor overload test for d.c. motors in secondary circuits

N/A

B.7.1/RD General N/A

B.7.2/RD Test procedure N/A

B.7.3/RD Alternative test procedure N/A

B.7.4/RD Electric strength test; test voltage (V) ............. : N/A

B.8/RD Test for motors with capacitors N/A

B.9/RD Test for three-phase motors N/A

B.10/RD Test for series motors N/A

Operating voltage (V) ...................................... :

C/RD Annex C, Transformers (see 1.5.4/RD and 5.3.3/RD) P

Position ............................................................ : TX1 on COMM board (reinforced insulation)

Manufacturer ................................................... : See appended table 4.5

Type ................................................................ : See appended table 4.5

Rated values .................................................. : Class B

Method of protection ........................................ : None.

C.1/RD Overload test See appended table 5.5 and 8.3.

P

C.2/RD Insulation See appended table C.2. P

Protection from displacement of windings ....... : See appended table C.2. P

D/RD Annex D, Measuring instruments for touch current tests (see 5.1.4/RD) P

D.1/RD Measuring instrument P

D.2/RD Alternative measuring instrument N/A

E/RD Annex E, Temperature rise of a winding (see 1.4.13/RD) N/A

F/RD Annex F, Measurements of clearances and creepage distance (see 2.10/RD and Annex G/RD)

P

G/RD Annex G, Alternative method for determining minimum clearances N/A

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EN 62040-1


G.1/RD Clearances N/A

G.1.1/RD General N/A

G.1.2/RD Summary of the procedure for determining minimum clearances N/A

G.2/RD Determination of mains transient voltage (V) N/A

G.2.1/RD AC mains supply ............................................. : N/A

G.2.2/RD Earthed d.c. mains supplies ............................ : N/A

G.2.3/RD Unearthed d.c. mains supplies ........................ : N/A

G.2.4/RD Battery operation ............................................. : N/A

G.3/RD Determination of telecommunication network transient voltage (V) ........................................ :

N/A

G.4/RD Determination of required withstand voltage (V) N/A

G.4.1/RD Mains transients and internal repetitive peaks : N/A

G.4.2/RD Transients from telecommunication networks . : N/A

G.4.3/RD Combination of transients N/A

G.4.4/RD Transients from cable distribution systems N/A

G.5/RD Measurement of transient voltages (V) N/A

a) Transients from a mains supply N/A

For an a.c. mains supply N/A

For a d.c. mains supply N/A

b) Transients from a telecommunication network N/A

G.6/RD Determination of minimum clearances ............ : N/A

H Annex H, Guidance on protection against ingress of water and foreign objects (see IEC 60529)

N/A

I Annex I, Backfeed protection test P

I.1 General See below. P

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EN 62040-1


I.2 Test for pluggable UPS Backfeed protection provided by relay RY1, plus corresponding control circuit.

The relay provides a contact gap of 1.9 mm minimum between contact gap. The backfeed protection circuit works reliably in normal and single-fault condition.

The protection circuit acts in less than 20 ms under normal and single-fault condition.

P

I.3 Test for permanently connected UPS Same as the above. P

I.4 Load-induced change of reference potential N/A

I.5 Solid-state backfeed protection (see clause 7.1-7.5 of IEC 62040-2 and clause 7.1-7.2 of IEC 62040-3)

N/A

J/RD Annex J, Table of electrochemical potentials (see 2.6.5.6/RD) P

Metal(s) used ................................................... : Ring-type lug, Screw and spring washer, steel with Zn plating. Enclosure is made of mild steel.

K/RD Annex K, Thermal controls (see 1.5.3/RD and 5.3.8/RD) N/A

K.1/RD Making and breaking capacity N/A

K.2 /RD Thermostat reliability; operating voltage (V) ... : N/A

K.3/RD Thermostat endurance test; operating voltage (V) .................................................................... :

N/A

K.4/RD Temperature limiter endurance; operating voltage (V) ....................................................... :

N/A

K.5/RD Thermal cut-out reliability N/A

K.6/RD Stability of operation N/A

L Annex L, Reference loads P

L.1 General P

L.2 Reference resistive load N/A

L.3 Reference inductive-resistive load Worst case power factors as specified by the manufacturer maintained during the relevant tests.

P

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EN 62040-1


L.4 Reference capacitive-resistive loads N/A

L.5 Reference non-linear load N/A

L.5.1 Test method N/A

L.5.2 Connection of the non-linear reference load

M Annex M, Ventilation of battery compartments P

M.1 General Sufficient openings are provided in such a way that a local concentration of hydrogen is not possible. No requirement regarding the separation of operational arcing parts from battery vents/valves.

P

M.2 Normal conditions See appended table M P

M.3 Blocked conditions N/A

M.4 Overcharge conditions See appended table M P

N Annex N, Minimum and maximum cross-sections of copper conductors suitable for connection (see 6.3)

N/A

U/RD Annex U, Insulated winding wires for use without interleaved insulation (see 2.10.5.4/RD)

N/A

V/RD Annex V, AC POWER DISTRIBUTION SYSTEMS (see 1.6.1/RD) P

V.1/RD Introduction P

V.2/RD TN power distribution systems P

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4.3 TABLE: list of critical components P

object/part No. manufacturer/ trademark

type/model technical data standard Mark (s) of conformity

1.

The whole unit for all models

Metal enclosure -- -- 1.2mm min. thickness

-- Test in appliance

Front panel Chi Mei Corp. PA-765 5VA, 80C UL 94 UL E56070

PSDR fan1

provided

Sanyo Denki Co., Ltd.

9A0812G4D011 12Vdc, 0.3A IEC/EN 60950-1 UL E46810

TUV R02050340

Battery (3pcs) (for UPS)

TOPLITE (GUANGZHOU) TECHNOLOGY BATTERY CO LTD

NP7.2-12 12V, 7.2AH UL 1989 UL MH29104

Front Panel

(plastic)

Chi Mei Corporation

PA-765 80C, 5VB UL UL (E56070)

PCB -- -- At least V-1,

130C

UL 94 UL

Innet Rong Feng Industrial

SS-120 10A,250V IEC/EN 60320-1

UL 498

VDE 40028101

Oulet for all models

Shenzhen Delikang Electronics

Technology Co. Ltd.

CDJ-3-2 10A,250Vac I UL 498 IEC 60320-2-2

VDE 40019151

UL E317188

Alternative Rich bay R-302 10A/250V

UL 498 IEC 60320-2-2

UL E128780 VDE 40029318

Battery connector

ANDERSON POWER PRODUCTS INC

PP45 45A,600VDC UL 1977 UL E26226

Input power cord

Plug

Dura Hexatrans

DHT86 10A,250V

IEC/EN 60320-2-2

VDE 40025417

Power cord H05VV-F RVV3*1.0mm2 ___ VDE 40023329

Appliance coupler

DHT35 10A,250V IEC/EN 60320-1 VDE 40023724

PSDR Board

X Capacitor

(C1)

TENTA MEX 2.2uF/275V,

85C min

UL1414 IEC 60384-14

UL E155117

VDE 119119

http://www2.vde.com/en/Institute/OnlineService/VDE-approved-products/Pages/Details.aspx?vdeProduct=40028101http://www.vde.com/en/Institute/OnlineService/VDE-approved-products/Pages/Details.aspx?vdeProduct=40029318

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Alternative Aid Electronics Corp.

MEX 275Vac, 2.2uF IEC 60384-14

UL 1414

UL (E183539)

VDE (094710)

Alternative FARAD PXK 2.2uF/275V,

85C min

UL1414 IEC 60384-14

UL E247953 VDE 40014111

Y Capacitor (C3,C2,C63,C64)

MURATA MFG CO LTD

KH 0.0047uF 250Vac

UL1414 IEC 60384-14

VDE 40002796

UL E37921

CT1, CT2,CT3 -- 080-20341 130C IEC 60950-1

IEC 60085

Test in appliance

CT4 -- 080-20510 130C -- Test in appliance

TX4 -- 080-42250 130C -- Test in appliance

TX2 -- 080-42139 130C -- Test in appliance

L4 -- 082-10662 130C -- Test in appliance



L3,L1 -- 082-18152 130C -- Test in appliance

RY2

Song Chuan Precision Co. Ltd.

793-P-1C 16A,250Vac

Air gap:1.9mm

IEC 61810-1 IEC 60255-23

TUV R50056914

Backfeed relay(RY1)

Song Chuan Precision Co. Ltd.

SCL-1-H-DPNO 15A, 250VAC

air gap:1.9mm

IEC 61810-1 IEC 60255-23

TUV R9452019

MOV1 Joyin Company Ltd.

JVR20N511K 510V,1W UL1449 IEC 61051-1 IEC 61051-2

VDE 005937

F5 Uchihashi Estec Co. Ltd.

122 2A,250V IEC/EN 60691 VDE 40003729

alternative Uchihashi Estec Co., Ltd.

U2J 250Vac, 2.5A

145C

IEC/EN 60691 UL (E50082)

VDE 40010818

F2,F3 LITTELFUSE INC

314030 30A,250Vac IEC/EN 60691 UL E10480

F1 LITTELFUSE INC

324020 20A 250Vac IEC/EN 60691 UL E10480

NTC3

Uppermost Electronic Industries CO LTD

TDC05C315 15K ohm IEC/EN 60730 UL E133510

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Bus cap.

C11,C14

-- -- 450V,470uF -- --

Input EMI board

X Capacitor

(C3)

TENTA MEX 2.2uF/275V,

85C min

UL1414 IEC 60384-14

UL E155117

VDE 119119

Alternative Aid Electronics Corp.

MEX 275Vac, 2.2uF IEC 60384-14

UL 1414

UL (E183539)

VDE (094710)

Alternative FARAD PXK 2.2uF/275V,

85C min

UL1414 IEC 60384-14

UL E247953 VDE 40014111

Y Capacitor

(C65,C66)

MURATA MFG CO LTD

KH 0.0047uF 250Vac

UL1414 IEC 60384-14

VDE 40002796

UL E37921

MOV2,3 Ceramate Techn. Co., Ltd.

GNR14D511K 320VAC,0.6W UL1449 IEC 61051-1 IEC 61051-2

VDE 005938

MOV1 Joyin Company Ltd.

JVR20N511K 520V,1W UL1449 IEC 61051-1 IEC 61051-2

UL E153360 VDE 005937

F4,F5,F3 Uchihashi Estec Co. Ltd.

122 2A,250V IEC/EN 60691 VDE 40003729

alternative Uchihashi Estec Co., Ltd.

U2J 250Vac, 2.5A

145C

IEC/EN 60691 UL (E50082)

VDE 40010818

L1 -- 082-00063 -- Test in appliance

GAS1 Brightking Co., Ltd.

2RM600L-8 600VDC -- VDE 40018045

O/P Relay Board

RY1,RY2 Song Chuan Precision Co., Ltd.

793-P-1C 250Vac, 16A

UL508 EN 61810-1

TUV R50056914

COMM Board

TX1 -- 080-42188-02 130C -- Test in appliance

U1,U3,U4,U5,U7,U9

NEC PS2561L-1 Dti=0.4mm, int. Cr.=4.0mm, AC

IEC/EN 60747-5-2

IEC/EN 60950-1

VDE 40008862

External Battery Cabinet

Fuse

(F1, F2,F3)

Littelfuse Inc. 314030 250Vac, 30A / 125Vdc, Fast-acting

UL 248 UL (E10480)

Alternate Cooper Industries INC

GBB30 250Vac,F30A UL248 UL E56412

Connector Anderson Power Products

PP45 600V, 45A, 1P UL 1977 UL (E26226)

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Battery (3 pcs) TOPLITE (GUANGZHOU) TECHNOLOGY BATTERY CO LTD

NP7.2-12 12V,7.2AH UL 1989 UL MH29104

Alternative Taiwan Yuasa Battery Co., Ltd.

NPW36-12 12V, 36W, HB UL 1989 UL MH29616

Alternative CSB HR1234WF 12V,34W, UL 1989 UL MH14533

Alternative BB HR1234W 12V,34W UL 1989 UL MH19884

Note(s):

1. An asterisk indicates a mark which assures the agreed level of surveillance

2. Thermal class of insulation system of all relay sources is classified as Class B according to IEC 60085.

4.6, 1.6.2/RD

TABLE: Electrical data (in normal conditions) P

U (V/Hz) I (A) Irated (A) P (kW) Fuse # Ifuse (A) Condition/status


220V/50Hz 4.88 5.6 1.073 Input

breaker

4.88 Normal operation with full load

and empty battery charging current.

230V/50Hz 4.65 5.4 1.071 4.65

240V/50Hz 4.45 5.2 1.068 4.45

Note(s): 1. The steady state input current of the equipment shall not exceed the rated current by more than 10% under Normal Load.

5.1.1 and 2.1.1.7/RD

TABLE: discharge of capacitors in the primary circuit P

Condition calculated (ms)

measured (ms)

t u 0V (ms)

Comments

Line Mode for UPS POWERVALUE 11 RT 1KVA B

(L-N) -- 298.2ms --- Vpeak=312V37% of

Vpeak=115V,Vtc=18V

(L-PE) -- 112.4ms -- Vpeak=312V37% of

Vpeak=115V,Vtc=18V

Bypass Mode for UPS POWERVALUE 11 RT 1KVA B

(L-N) -- 300ms --- Vpeak=312V37% of

Vpeak=115V,Vtc=18V

(L-PE) -- 114ms -- Vpeak=312V37% of

Vpeak=115V,Vtc=18V

Remark:

Input condition : 254V/60Hz

Discharge resistor: Discharge through regulating network.

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5.2.1 and 2.2.2/RD

TABLE: SELV measurement (under normal conditions) N/A

Transformer Location Voltage (max.) (V) Voltage Limitation Component

V peak V d.c.

Note(s): No voltage on secondary side (COMM board) exceeding SELV limits during normal/abnormal operation. No test necessary.

5.2.1 and 2.2.3/RD

TABLE: SELV measurement (under fault conditions) N/A

Location Voltage (max.) (V) Comments

Note(s): No voltage on secondary side (COMM board) exceeding SELV limits during normal/abnormal operation. No test necessary.

5.2.3 and 2.4.2/RD

TABLE: Limited current circuit measurement N/A

Location Voltage (mV)

Current (mA)

Freq. (kHz)

Limit (mA)

Comments

For all models

L-N -- 0.05 50/60Hz 0.7 Normal condition

N-PE -- 0.12 50/60Hz 0.7 Normal condition

L-PE -- 0.12 50/60Hz 0.7 Normal condition

L-N -- 0.4 50/60Hz 0.7 Abnormal condition (Q1 c-e short)

N-PE -- 0.39 50/60Hz 0.7 Abnormal condition (Q1 c-e short)

L-PE -- 0.4 50/60Hz 0.7 Abnormal condition (Q1 c-e short)

Note(s): Test during battery mode and AC inlet pin side, highest result of either frequency is recorded

5.2.5 and 2.5/RD

TABLE: Limited power source measurement N/A

Limits Measured Verdict

According to Table 2B/2C (normal condition)

current (in A)

apparent power (in VA)

According to Table 2B/2C (single fault condition)

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current (in A)

apparent power (in VA)

Supplementary information:

5.3.1 and 2.6.3.4/RD

TABLE: Resistance of earthing measurement P

Location Resistance measured (m) Comments

For UPS POWERVALUE 11 RT 1KVA B

I/P earth O/P earth 42 40A, 2 minute

I/P earth metal enclosure 48 40A, 2 minute

I/P earth earth on EBM 55 40A, 2 minute

Note: Tested with 40A per clients requirement, US deviation considered.

5.5 and 8.3

TABLE: Abnormal operating and fault conditions P

Ambient temperature (C) ...................................... :

Power source for EUT: Manufacturer, model/type, output rating ........................................................... :

Component No.

Fault Supply voltage

(V)

Test time

Fuse # Fuse current

(A)

Observation

PSDR Board

REC1 (Pin 4-

1)

s-c 240 1 s External

breaker

-- UPS transfers to bat mode. Charger operate normally, Fuse F1 on PSDR board opened, and Q2 short circuit .

PFC transistor Q5 D-S

s-c Battery mode

3 mins External

breaker

-- UPS turns to bat mode immediately, F1 opened.

Bus voltage sensing resistor R9

s-c Battery mode

2 mins External

breaker

-- UPS Alarm# Bus unbalanced, and then shut down.

Battery voltage sensor resistor R40

s-c 240 2 mins External

breaker

-- UPS Alarm# Bat fault in line

modeUPS shut down

immediately in bat mode.

Battery output (after fuse)


breaker

-- UPS and charger could operate normally in line mode. DC Fuse F3, F2 on PSDR board opened,

and MOSFET Q2Q3Q4

Q7 short- circuit;

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DC-DC converter transistor Q3 D-S

s-c Battery mode

1 s External

breaker

-- UPS shut down immediately, no output, Fuse F2, F3 on PSDR

board opened possibly, no hazards

DC-DC converter transistor Q2 D-S

s-c Battery mode

1 s External

breaker

-- UPS shut down immediately, no output, Fuse F2, F3 on PSDR

board opened possibly, no hazards

Whole unit

Output

o-l 240 12 s External

breaker

-- 102% --130%; shutdown after 12 S

130% --150%; shutdown after 1.5 S

Output

o-l Battery mode

12 s External

breaker

-- 102% --130%; shutdown after 12 S

130% --150%; shutdown after 1.5 S

Output


breaker

-- Unit shutdown immediately

Output

s-c Battery mode

5 s External

breaker

-- Unit shutdown immediately

Fan blocked Battery model

1s External

breaker

-- Alarm# Fan Fail; UPS will shutdown if the temperature of

NTC in HS is over 80

Fan blocked 240 1s External

breaker

-- Alarm# Fan Fail; UPS will shutdown if the temperature of

NTC in HS is over 80

Ventilation opening

blocked Battery mode

15 mins External

breaker

-- UPS will shut down if the temperature of NTC in HS is over

80.

Ventilation opening

blocked 240 12hrs External

breaker

-- UPS will shut down if the temperature of NTC in HS is over

80.

Notes:

In fault column, s-c represents short circuit, o-c represents open circuit, o-l represents over load.

5.5.4 TABLE: Short-time withstand current test N/A

Rated max. output current

Announced withstand current

Test current Comments

Supplementary information: Specified Icc not exceed 10kA, no test necessary.

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5.7 and 2.10.2/RD

Table: Working voltage measurement N/A

Location RMS voltage (V) Peak voltage (V) Comments

TX1 on COMM board Pin 10- Pin9

12.6 36.5

Pin 8- Pin9 12.5 38.1

Pin 8- Pin10 12.5 38.1

Note(s): Input/Frequency 240V/50Hz

Mains voltage considered

5.7 and 2.10.4/RD

TABLE: Clearance and creepage distance measurements P

Clearance (cl) and creepage distance (cr) at/of/between:

U peak (V)

U r.m.s. (V)

Required cl (mm)

cl (mm)

Required cr (mm)

cr (mm)

PSDR board

Under Y cap. C63 420 240 2.0 3.5 2.5 3.5

Under Y cap. C64 420 240 2.0 2.5 2.5 2.5

JP28 trace to earted trace 420 240 2.0 5.0 2.5 5.0

Under Y cap. C3 420 240 2.0 4.5 2.5 4.5

P2 trace to earted trace 420 240 2.0 3.2 2.5 3.2

P2 trace to earted trace 420 240 2.0 5.0 2.5 5.0

Bat + trace to earted screw 420 240 2.0 3.2 2.5 3.2

Bat + trace to earted screw 420 240 2.0 5.0 2.5 5.0

COMM board

Pri. Trace to sec. Trace on TX1

420 240 4.0 6.0 5.0 6.0

-Under photocoupler U1, U3,U4,U5,U7,U9

420 240 4.0 6.0 5.0 6.0

Input EMI board

Under Y cap. C65 420 240 2.0 3.0 2.5 3.0

Under Y cap. C66 420 240 2.0 3.0 2.5 3.0

Notes:

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5.8, 2.1.1.3/RD and 2.10.5.1 /RD

TABLE: Distance through insulation measurements P

Distance through insulation (DTI) at/of: U peak (V)

U r.m.s. (V)

Test voltage

(V)

Required DTI

(mm)

DTI (mm)

Photocoupler (reinforced insulation) 420 250 3000 Min. 0.4 1

Heatshrinkable tube used on secondary wire

420 250 3000 Min. 0.4 0.4

Transformer Bobbin used on COMM board 420 250 3000 Min. 0.4 0.4

Note(s): 1 see information in table 4.3

6, 8.2 and 9

TABLE: Electric strength tests, impulse tests and voltage surge tests

Test voltage applied between: Voltage shape (AC, DC,

impulse, surge)

Test voltage (V)

Breakdown Yes / No

Primary to Secondary interface (RS-232) DC 4242 No

Primary to Secondary interface (USB) DC 4242 No

Primary to Secondary interface (EPO) DC 4242 No

Input L/N to earth DC 2121 No

Output L/N to earth DC 2121 No

Primary to secondary for transformer TX1 DC 4242 No

Combination of 3 layers insulation tape used in isolation transformer TX1 on COMM board

DC 4242

No

Note(s): test performed immediately after humidity test.

7.4, 4.5.5/RD

TABLE: Ball pressure test of thermoplastic parts P

Allowed impression diameter (mm) .................. : 2 mm

Part Test temperature (C)

Impression diameter (mm)

Bobbin of TX1 on COMM board 125 1.1

Note(s): Other relevant thermoplastic parts are Phenolic type that is accepted without further tests for test

temperatures not exceeding 125C

7.4.2, Table: Enclosure opening measurements P

Location Size (mm) Comments

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Top None --

Bottom None --

Left side None --

Right side None --

Rear side 87mm 1 round opening fo

test report en 62040-1 uninterruptible power systems (ups) part … · en 62040-1 uninterruptible...

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