test report iec 61810-1 electromechanical elementary relays · 2018. 8. 17. · iec 61810-1 clause...
TRANSCRIPT
Test Report issued under the responsibility of:
TEST REPORT IEC 61810-1
Electromechanical elementary relays Report Number ............................... : 170100438SHA-001
Date of issue ................................... : 2017-03-21
Total number of pages .................. : 36
Name of Testing Laboratory preparing the Report ..................... :
Intertek Testing Services Shanghai Building No.86, 1198 Qinzhou Road (North), Shanghai 200233, China
Applicant’s name ........................... : Zhejiang GEYA Electrical Co., Ltd.
Address ........................................... :
Wenzhou Bridge Industrial Zone, Beibaixiang Town, Yueqing City, Zhejiang, P.R. China
Test specification:
Standard ......................................... : EN61810-1:2015
Test procedure ............................... : CE
Non-standard test method ............ : N/A
Test Report Form No. .................... : IEC61810_1D
Test Report Form(s) Originator .... : VDE Prüf- und Zertifizierungsinstitut GmbH VDE Testing and Certification Institute
Master TRF ..................................... : 2016-06
Copyright © 2016 IEC System of Conformity Assessmen t Schemes for Electrotechnical Equipment and Components (IECEE System). All rights reserved. This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the reader's interpretation of the reproduced material due to its placement and context.
If this Test Report Form is used by non-IECEE members, the IECEE/IEC logo and the reference to the CB Scheme procedure shall be removed.
This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02.
General disclaimer:
The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the Issuing CB Testing Laboratory. The authenticity of this Test Report and its contents can be verified by contacting the NCB, responsible for this Test Report.
Test item description ....................... : Relay
Trade Mark ........................................ :
Manufacturer .................................... : Same as applicant
Model/Type reference ...................... : GRM8-01, GRM8-02
Ratings ........................................... ... : Ue= 250V~ AC-15: Ie= 5A, Ith= 16A
Page 3 of 36 Report No. 170100438SHA-001
TRF No. IEC61810_1D
Summary of testing:
Tests performed (name of test and test clause): Tes ting location:
Clause 7 Marking and documentation
Intertek Testing Services Shanghai Building No.86, 1198 Qinzhou Road (North), Shanghai 200233, China
Clause 8 Heating(all coil voltages)
Clause 9 Basic operating function(all coil voltages)
Clause 10 Dielectric strength
Clause 11 Electrical endurance(per contact load and contact material)
Clause 12 Mechanical endurance
Clause 13 Clearances, creepage distances
Clause 14.2 Screw type terminals and screwless terminals (if applicable)
Clause 14.3 Flat quick-connect terminations (if applicable)
Clause 14.4 Solder terminals (if applicable)
Clause 14.5 Sockets (if applicable)
Clause 14.6 Alternative termination types (if applicable)
Clause 15 Sealing (if applicable)
Clause 16 Heat and fire resistance
Additional test EMC a)
Note: a) See EMC test report No. 170100439HA-001;
Summary of compliance with National Differences: The test results obtained and the general performance is considered to comply with IEC61810-1:2015.
Page 4 of 36 Report No. 170100438SHA-001
TRF No. IEC61810_1D
Copy of marking plate:
Page 5 of 36 Report No. 170100438SHA-001
TRF No. IEC61810_1D
Test item particulars ............................. ..................... :
Classification of installation and use ............ .......... : Rail installed
Supply Connection ................................. .................... : Cable connection
Possible test case verdicts:
- test case does not apply to the test object ..... ...... : N/A
- test object does meet the requirement ........... ...... : P (Pass)
- test object does not meet the requirement ....... .... : F (Fail)
Testing ........................................... .............................. :
Date of receipt of test item ...................... .................. : 2017-01-13
Date (s) of performance of tests .................. ............. : 2017-01-16 to 2017-03-16
General remarks:
"(See Enclosure #)" refers to additional information appended to the report. "(See appended table)" refers to a table appended to the report. Throughout this report a comma / point is used as the decimal separator.
This report is for the exclusive use of Intertek's Client and is provided pursuant to the agreement between Intertek and its Client. Intertek's responsibility and liability are limited to the terms and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in accordance with the agreement, for any loss, expense or damage occasioned by the use of this report. Only the Client is authorized to permit copying or distribution of this report and then only in its entirety. Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material, product or service must first be approved in writing by Intertek. The observations and test results in this report are relevant only to the sample tested. This report by itself does not imply that the material, product, or service is or has ever been under an Intertek certification program.
Manufacturer’s Declaration per sub-clause 4.2.5 of IECEE 02:
The application for obtaining a CB Test Certificate includes more than one factory location and a declaration from the Manufacturer stating that the sample(s) submitted for evaluation is (are) representative of the products from each factory has been provided ................................................................ :
Yes
Not applicable
When differences exist; they shall be identified in the General product information section.
Name and address of factory (ies) ................. ......... :
Zhejiang GEYA Electrical Co., Ltd. Wenzhou Bridge Industrial Zone, Beibaixiang Town, Yueqing City, Zhejiang, P.R. China
General product information:
Ue= 250V~
Ie= 5A, Ith= 16A
Us= AC/DC12-240V, AC230V
Ui=320V, AC-15
Page 6 of 36 Report No. 170100438SHA-001
TRF No. IEC61810_1D
Test item particulars:
Nominal values of type version ........................ : GRM8-01, GRM8-02
Kind of contact ................................................ :
Contact material .............................................. : AgCdO
Rated contact voltage ..................................... : AC250V
Rated contact current ...................................... : 5A(AC-15)
Electrical endurance ........................................ :
6050 according with Annex B1 and B2 1x106 according with Annex B3
Coil voltage ..................................................... : AC/DC12-240V, AC230V
General matters:
Mounting .......................................................... : DIN rail
Mounting distance ........................................... : 35mm
Insulation group according to IEC 60664-1 ... : Yes
Thermal class (coil) according to IEC 60085 .. : Yes
Max. allowable steady-state temperature of the insulation materials
200 °C
Ambient temperature ....................................... : from: -25 °C to: +55 °C
Type of interruption ......................................... : Micro-interruption Micro disconnection Full disconnection Relays technology classification ..................... : RT 0 Unenclosed relay RT I Dust protected relay RT II Flux proof relay RT III Wash tight relay RT IV Sealed relay RT V Hermetically sealed relay
Page 7 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
6 GENERAL PROVISIONS FOR TESTING
Test procedure .............................................. :
A 3 samples Group mounting
B 1 sample Single mounting
7 DOCUM ENT ATION AND M ARKING
7.1 Data see Table 1.0
7.2 Additional data (manual operation) see Table 2.0
7.3 M ark ing
The data of 1a) and 1b)
according to Table 4 shall be marked on the relay so that they are legible and durable
1a) back-and-forth / 15 s distilled water
P
1b) back-and-forth / 15 s petroleum spirit
P
7.4 Symbols - according to Table 7
P
8 HEATING
8.1 Requirements
Insulation class according to IEC 60085
Coil wires – class ........................................... :
Y – 90 °C A – 105 °C Existing designs A – 120 °C E – 120 °C Existing designs E – 135 °C B – 130 °C Existing designs B – 145 °C F – 155 °C H – 180 °C Existing designs H – 175 °C 200 (N) – 200 °C Existing designs 195 °C 220 (R) – 220 °C Existing designs 215 °C 250 (C) – 250 °C
or
when the coil temperature is measured by the thermocouple method, the values for maximum temperature shall be reduced by 20 K
120 °C
Page 8 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
Test procedure .............................................. :
Test all coil voltages of the same construction
Test the coil voltage with the maximum coil power consumption
8 HEATING
8.1 Requirements
Insulation class according to IEC 60085
Insulation material – class for Base ............... :
Y – 90 °C A – 105 °C Existing designs A – 120 °C E – 120 °C Existing designs E – 135 °C B – 130 °C Existing designs B – 145 °C F – 155 °C H – 180 °C Existing designs H – 175 °C 200 (N) – 200 °C Existing designs 195 °C 220 (R) – 220 °C Existing designs 215 °C 250 (C) – 250 °C
or specify
the maximum. temperature and verify the suitability of the material in accordance with the ball pressure test of Clause 16
°C
8 HEATING
8.1 Requirements
Insulation class according to IEC 60085
Insulation material – class for Case .............. :
Y – 90 °C A – 105 °C Existing designs A – 120 °C E – 120 °C Existing designs E – 135 °C
Page 9 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
B – 130 °C Existing designs B – 145 °C F – 155 °C H – 180 °C Existing designs H – 175 °C 200 (N) – 200 °C Existing designs 195 °C 220 (R) – 220 °C Existing designs 215 °C 250 (C) – 250 °C or specify
the maximum. temperature and verify the suitability of the material in accordance with the ball pressure test of Clause 16
°C
Actuating members ....................................... : Measured: N/A
Metal ≤ 60 °C °C Ceramics or vitreous material ≤ 70 °C °C Plastic, rubber or moulded ≤ 85 °C °C material
8.2 Tes t se t -up
Test arrangement - according to Annex E
Torque in case of screw terminals: 2/3 of the value according to IEC 60999-1
0,27Nm
Ambient temperature = max. operating temperature -25°C ~ +55°C
Rated coil voltage x 1,1 or U2 1.1 x Rated coil voltage
U2
PWM or other methods of coil power reduction stated by the manufac.
Bistable relays stated by the manufac.
Max. contact current 16A
Temperature rise test see Table 4.0 P
see Table 5.0 P
9.3.3.2 Operating limits
9.3.3.2.1 Power-operated equipment:
8.2.1.2.1 Electromagnetic contactors and starters
rated control supply voltage Us (V) ..................... : 230Vac, AC/DC12-240V --
Page 10 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
frequency (Hz) ..................................................... : 50/60Hz --
declared ambient temperature(>40 °C) for 100% Us 40 °C --
limits of close satisfactorily at any value between
80% and 110% of rated control supply voltage Us
.............................................................................. :
AC: 184/253V
AC/DC: 9,6/264V
P
limits of drop out and open fully are: 75% to 20%
for a.c. and 75% to 10% for d.c. .......................... :
- N/A
ambient temperature(-5 °C) for 100% Us -5 °C --
Drop out test method --
Limits of drop out and open fully are: 75% to 20%
for a.c. and 75% to 10% for d.c. .......................... :
AC: 128V(55,7%)
AC/DC: 6,9V(57,5%)
P
8.3 Test procedure
Relays with make contacts Relays with break contacts (two step testing)
8.4 Termina ls
8.4.1 Genera l tes t cond i t i ons
Fine wire thermocouples or Fine wire thermocouples equivalent temperature sensors .................................
8.4.2 So lder t e rmina ls
Electrical connections according to Table 12
Terminal temperature according to max.: °C
Table 6 No. 5.j measured: °C N/A
8.4.3 F la t qu ick-connect te rminat ions
Electrical connections according to Table 10
Connectors according to IEC 61210 ……………………………
Temperature rise max. 45 K measured: K N/A
alternatively measured without the temperature rise influence of the relay contacts
measured: K N/A
According to IEC 61210 absolute temperature max.: °C
is limited by the female connector measured: °C N/A
8.4.4 Screw and screw less t ype te rmina l s
Electrical connections according to Table 10
Temperature rise max. 45 K measured: 28 K P
alternatively measured without the temperature rise influence of the relay contacts
measured: K N/A
Page 11 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
8.4.5 Al te rna t ive te rminat i on t ypes
Electrical connections according to Table 8
Temperature rise max. 45 K measured: K N/A
alternatively measured without the temperature rise influence of the relay contacts
measured: K N/A
8.4.6 Sockets
Steady-state temperature for the interconnections between relay and socket
max.: °C
is limited by the connection as well as by the insulation materials of both relay and socket adjacent to the connection
measured: °C N/A
9 BASIC OPER ATING FUNCTION
9.1 Genera l tes t cond i t i ons
Test arrangement and preconditioning according to Table 11 and/or Table 12
Test procedure ............................................... :
Test all coil voltages of the same construction
Test the coil voltages with the min. and max. magnetomotive force (or ampereturns)
9.2 Opera te (monostab le re lays)
9.2.1 Operate with (constant) coil voltage
Test mode I, II and III Class 1: ≤ 80% according to clause 5.3.1 and Fig. A4
Applied test mode: III P
Test mode I, II and III Class 2: ≤ 85% according to clause 5.3.1 and Fig. A4
Applied test mode: N/A
Test mode I, II and III Deviate from class 1 or 2 according to clause 5.3.1 and Fig. A3
Operative range:
% N/A
Test mode IV and V According to clause 5.3.2 and Fig. A5
U1 V N/A
Re leas ing func t ion
DC: ≥ 5% (Test mode I, II and III) N/A
DC: ≥ 10% (Test mode IV and V) P
AC: ≥ 15% (Test mode I, II, III, IV and V) P
9.2.2 Operate with PWM and /or other operating meth ods
Test mode II and III Steady state coil voltage as specified by the manufacturer
Applied test mode: P
UN 230 240
V
Test mode II and III 110 % of the steady state Applied test mode: P
Page 12 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
coil voltage until thermal equilibrium is reached U110% 264 253
V
Re leas ing func t ion
DC: ≥ 5% (Test mode II and III) N/A
DC: ≥ 10% (Test mode II and III) P
AC: ≥ 15% (Test mode II and III) N/A
9.3 Opera te /Reset (b is t ab le re lays)
Operate V
Reset V
10 DIELECTRIC STRENGTH
10.1 Precond i t ion ing
Dry heat 55 °C / 48 h N/A
Damp heat 25 °C / 48 h rel. humidity 91 … 95 %
P
10.2 D ie lec t r i c s t reng th
Depending on the voltage for the circuit under consideration, the insulation is subjected to …
a.c. test voltage P
d.c. test voltage N/A
Functional insulation 1500 V P
Basic insulation 1300 V P
Basic insulation (Test procedure B) V N/A
Supplementary insulation V N/A
Reinforced insulation V N/A
Micro-disconnection V N/A
Full-disconnection 1300 V P
10.3 Spec ia l cases fo r tes t p rocedure B
Depending on the voltage for the circuit under consideration, the insulation is subjected to …
a.c. test voltage N/A
d.c. test voltage N/A
a) For relays rated not more than 50 V V N/A
b) For relays rated 51 V to 600 V V N/A
c) For relays rated 51 V to 250 V (pollution deg. 2) V N/A
d) For relays rated 601 V to 1 500 V V N/A
11 ELECTRIC AL ENDURANCE
11.1 Genera l tes t cond i t i ons
Procedure and test sequence according to Table 15
Page 13 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
Test procedure:
Group mounting (under Annex E conditions)
PCB relays mounted on PCB (connecting wires according to Table 10)
Single mounting
Provided with manual operations > 100 x On / Off
N/A
11.2 Over load and endurance tes t
Test sequence:
Without overload test
With overload test
11.3 Fa i lu re and mal func t ion c r i te r ia
Electrical parameters and results see Table 7.0 P
11.4 F ina l d ie lec t r i c tes t
Test procedure:
75 % of the value for functional insulation
Basic insulation requirements (not applicable for existing designs)
For existing designs 75 % of the initial values defined within IEC 61810-1:2008
Dielectric strength of clause 10.2 (or clause 10.3 for IEC 61810-1:2008)
P
11 ELECTRICAL ENDURANCE
-3 samples
Electrical parameters and results
Annex B
B1
Making and breaking capacities of switching element s under abnormal
conditions:
contact element (figure / form) figure 4c)
contact polarity -
utilization category ............................................... : AC-15
rated operational voltage Ue (V) .......................... : 250 V
rated operational current Ie (A) or power (kW) .... : 5,0 A
Conditions, make/break operations:
- test voltage U/Ue = 1,1 (V) ................................ : L1: 278 V
L2: ____ V
L3: ____ V -
P
Page 14 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
- power factor/time constant ................................ : L1: 0,29
L2: ____
L3: ____
P
- make operations: test current I/Ie (A) ................ : L1: 50,5 A
L2: ____ A
L3: ____ A
P
- break operations: test current I/Ie (A) ................ : L1: 50,5 A
L2: ____ A
L3: ____ A -
P
- a.c. test: Inductor shunted by a resistor taking 3% of the total power consumed - d.c. test: test current increase from zero to steady-state value within limits of figure 9
a.c. test P
- on-time (ms) ...................................................... : 223ms P
- operating cycles per minute : 6 P
- number of operating cycles ............................... : 10 P
Behaviour and condition during and after the test:
- no electrical or mechanical failures P
- no contact welding or prolonged arcing P
- no blowing of the fusible element in the earth
circuit
P
Dielectric verification:
Dielectric Strength 75% of clause 10.3 ................ : 1260 V P
Annex B
B2
Making and breaking capacities of switching element s under normal
conditions
contact element (figure / form) figure 4c)
contact polarity -
utilization category ............................................... : AC-15
rated operational voltage Ue (V) .......................... : 250 V
rated operational current Ie (A) or power (kW) .... : 5,0A
TEST NO.1 - test voltage U/Ue = 1,1 (V) ................................ : L1: 278 V
L2: ___ V
L3: ___ V-
P
- power factor/time constant ................................ : L1: 0,30
L2:
L3:
P
- make operations: test current I/Ie (A) ................ : L1: 56,3 A
L2: ____ A
L3: ____ A
P
Page 15 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
- break operations: test current I/Ie (A) ................ : L1: 5,65 A
L2: ____ A
L3: ____ A
P
- a.c. test: Inductor shunted by a resistor taking 3% of the total power consumed - d.c. test: test current increase from zero to steady-state value within limits of figure 9
a.c. test P
- on-time (ms) ...................................................... : 372ms P
- operating cycles per minute .............................. : 6 P
- number of operating cycles ............................... : 50 P
- test voltage U/Ue = 1,0 (V) ................................ : L1: 252 V
L2: ___ V
L3: ___ V
P
- power factor/time constant ................................ : L1: 0,31
L2: -
L3: -
P
- make operations: test current I/Ie (A) ................ : L1: 51,2 A
L2: ____ A
L3: ____ A
P
- break operations: test current I/Ie (A) ................ : L1: 5,14 A
L2: ____ A
L3: ____ A
P
TEST NO.
2
- on-time (ms) ...................................................... : 372ms P
- operating cycles per minute .............................. : Rapidly P
- number of operating cycles ............................... : 10 P
Test No. 3 - on-time (ms) ...................................................... : 372ms P
- operating cycles per minute .............................. : 60 P
- number of operating cycles ............................... : 990 P
Test No. 4 - on-time (ms) ...................................................... : 372ms P
- operating cycles per minute .............................. : 60 P
- number of operating cycles ............................... : 5000 P
Behaviour and condition during and after the test:
- no electrical or mechanical failures P
- no contact welding or prolonged arcing P
- no blowing of the fusible element in the earth
circuit
P
Dielectric verification:
Dielectric Strength 75% of clause 10.3 ................ : 1260 V P
Page 16 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
Annex B
B3
Electrical endurance test
contact element (figure / form)
contact polarity
rated operational voltage Ue (V) .......................... :
rated operational current Ie (A) or power (kW) .... :
Conditions, make/break operations:
- test voltage U/Ue = 1,0 (V) ................................ : L1: ____ V
L2: ____ V
L3: ____ V
N/A
- power factor/time constant ................................ : L1: ____
L2: ____
L3: ____
N/A
- make operations: test current I/Ie (A) ................ : L1: ____ A
L2: ____ A
L3: ____ A
N/A
- break operations: test current I/Ie (A) ................ : L1: ____ A
L2: ____ A
L3: ____ A
N/A
- a.c. test: Inductor shunted by a resistor taking 3% of the total power consumed - d.c. test: test current increase from zero to steady-state value within limits of figure 9
N/A
- on-time (ms) ...................................................... : N/A
- operating cycles per minute : N/A
- number of operating cycles ............................... : N/A
Behaviour and condition during and after the test:
- no electrical or mechanical failures N/A
- no contact welding or prolonged arcing N/A
- no blowing of the fusible element in the earth
circuit
N/A
Dielectric verification:
Dielectric Strength 75% of clause 10.3 ................ : N/A
Page 17 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
12 Mechanical endurance
Test arrangement - According to Annex E and Table 5
Coil voltage (rated value) 230Vac
Influence quantity according to clause 4 / Table 1
Cycles / h 720
Cycles 50000
Rated voltage of contact load 12 V
Rated current of contact load 20 mA
Requirements after the mechanical endurance test
Malfunction max. 0.1 %
Dielectric test according to 10.2 (not applicable for existing designs)
Mechanical integrity based on proper function and/or safety of the relay is guaranteed
P
13 CLEARANES, CREEPAGE DISTANCES AND SOLID INSULATION
13.1 General provisions
Conditions according to IEC 60664-1 Measurements: see Table 8.0
Conditions according to IEC 60664-5 see Enclosure #
Conditions according to IEC 60664-3 see Enclosure #
Conditions according to IEC 60664-4 see Enclosure #
13.2 Clearances and creepage distances
Clearances according to Table 14 Measurements: see Table 8.0 P
Creepage distances according to Table 16 Measurements: see Table 8.0 P
In single failure condition, basic insulation shall remain
Check the design of the relay N/A
Proof tracking index at least PTI 175 Measurements: see Table 6.0 P
Proof tracking index for existing constructions at least PTI 100
Measurements: see Table 6.0 N/A
13.3 Solid insulation
Dielectric test according to clause 10.3 V N/A
Distance through insulation for supplementary insulation: ≥ 1 mm
N/A
Distance through insulation for reinforced insulation: ≥ 1 mm
N/A
OPTIONAL THIN LAYERS
Page 18 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
2 layers for supplementary insulation N/A
Dielectric test on each layer N/A
3 layers for reinforced insulation N/A
Dielectric test on 2 layers N/A
13.4 Accessible surfaces
Manual operating means shall be basic insulated
P
13.5 Solid insulation in the coil assembly as part of the insulation coordination
Dielectric test according to clause 10.3 1680 V P
Coil bobbin provides at least basic insulation: Thickness ≥ 0.33 mm
N/A
Coil bobbin provides at least basic insulation: Thickness ≤ 0.33 mm (all tests described in a) to d) have to be performed)
N/A
14 TERM INAT IONS
14.1 Γενεραλ
14.2 Screw terminals and screwless terminals
Tests according to IEC 60999-1 see following information
14.2 Mechanical strength of terminals and current-carrying parts
14.2.1
General
Current-carrying parts including the terminals shall be of a metal having strength adequate for their intended use according to the following subclauses.
14.2.2
Mechanical strength of screw terminals and screwless terminals
Screw terminals and screwless terminals shall comply with the requirements and tests of IEC 60999-1. The test current shall be the rated current for the relay (not that of the terminal, which might be higher) as specified by the manufacturer.
P
Testing for damage to and accidental loosening of conductor (flexion test)
conductor of the minimum cross-section area (mm²) : 1,0 P
number of conductor of the minimum cross-section : 1 P
diameter of bushing hole (mm) ............................. : 6,4 P
height between the equipment and the platen (mm) : 260 P
Page 19 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
mass at the conductor(s) (kg) .............................. : 0,4 P
135 continuous revolutions: the conductor shall neither slip out of the terminal nor break near the clamping unit
135 P
Pull-out test
force (N) ............................................................... : 35 P
1 min, the conductor shall neither slip out of the terminal nor break near the clamping unit
P
Testing for damage to and accidental loosening of conductor (flexion test)
conductor of the maximum cross-section (mm²) : 2,5 P
number of conductor of the maximum cross-section : 1 P
diameter of bushing hole (mm) ............................. : 9,5 P
height between the equipment and the platen (mm) : 280 P
mass at the conductor(s) (kg) .............................. : 0,7 P
135 continuous revolutions: the conductor shall neither slip out of the terminal nor break near the clamping unit
135 P
Pull-out test
force (N) ............................................................... : 50 P
1 min, the conductor shall neither slip out of the terminal nor break near the clamping unit
P
14.3 Flat quick-connect terminations according to IEC 61210
Size:
2,8 mm Dimensions:
Measurements: see Table 3.0
N/A
4,8 mm
6,3 mm
9,5 mm
Deviating dimensions to IEC 61210 - insertion and withdrawal forces - clause 9.1 see Enclosure #
N/A
Stability - according to IEC 61210 - clause 9.2
N/A
14.4 So lder t e rmina ls
14.4.1
Resistance to soldering heat
After test: The relays shall comply with the requirements of Clause 9 (operate and release)
N/A
The solder terminals shall not have worked loose nor have displaced impairing further use or let them not comply with clause 13
N/A
Page 20 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
14.4.2
So lder p ins
Test Tb Method 1A:
(Solder bath 260 °C / 5s) according to IEC 60068-2-20
N/A
14.4.3
Terminals for surface mounting (SMD)
Tests according to IEC 61760-1 clause 7.2 see Enclosure #
N/A
14.4.4
Other solder terminals (e.g. soldering plugs)
Test Tb Method 1A:
or
Test Tb Method 2:
(Solder bath 260 °C / 5s) according IEC 60068-2-20
N/A
(Soldering iron 350 °C / 10s) according IEC 60068-2-20
N/A
14.5 Sockets
Sockets shall comply with the requirements and tests of IEC 61984 "Temperature rise of terminals max. 45 K"
see Enclosure #
N/A
14.6 Al te rna t ive te rminat i on t ypes
Other termination types are permitted insofar as they are not in conflict with this standard and comply with their relevant IEC standard
N/A
15 SE ALING
Relay technology classification see: General product information
Sealing test for RT III (Test Qc, Method 2) according to IEC 60068-2-17
N/A
Deviation from the standard (e.g. immersion time) see: General product information
N/A
Appropriate test for RT IV and RT V according to IEC 60068-2-17 selected by the manufacturer
N/A
16 HE AT AND F IRE RESIST ANCE
Glow-wire test see Table 6.0 P
Ball pressure test see Table 6.0 P
Needle flame test see Table 6.0 N/A
Page 21 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
TABLE: 1.0 [Data]
Required relay data
1 Identification data
No. Data Notes Place of indication Remark Verdict
1a Manufacturer’s name, identification code or trade mark
Relay Relay P
1b Type designation It shall be unambiguous and ensure identification of the product by respective documentation
Relay Relay P
1C Date of manufacture
May be coded if specified in the documentation
Relay (preferred) or package
package P
2 Coil data
No. Data Notes Possible places of indications
Remark Verdict
2a Rated coil voltage, or rated coil voltage range, or operative range of the coil voltage
Values of the limits or class (see clause 5.2), including coil power reduction
Relay Catalogue and Instruction sheet
P
Catalogue
Instruction sheet
2b Frequency for AC Relay Catalogue and Instruction sheet
P
Catalogue
Instruction sheet
2c Coil resistance Relay Catalogue and Instruction sheet
P
Catalogue
Instruction sheet
Page 22 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
TABLE: 1.0 [Data]
3 Contact data
No. Data Notes Possible places of indications
Remark Verdict
3a Contact load(s) - Type - Current - Voltage - Schematics (see Table 16)
Relay Catalogue and Instruction sheet
P
Catalogue
Instruction sheet
3b Number of cycles for electrical endurance
6050 Catalogue Catalogue and Instruction sheet
P
Instruction sheet
P 3c Frequency of operation
50/60Hz Catalogue Catalogue and Instruction sheet
P
Instruction sheet
3d Duty factor Catalogue No N/A
Instruction sheet
3e Number of cycles for mechanical endurance
50000 Catalogue Catalogue and Instruction sheet
P
Instruction sheet
3f Contact material(s) Silver Alloy Catalogue Catalogue and Instruction sheet
P
Instruction sheet
3g Type of interruption Micro-interruption, micro dis-connection, full disconnection
Catalogue Catalogue and Instruction sheet
P
Instruction sheet
Page 23 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
TABLE: 1.0 [Data]
4 Insulation data
No. Data Notes Possible places of indications
Remark Verdict
4a Type of insulation (depending on the application of the relay)
Functional, basic, reinforced, double insulation
Catalogue No N/A
Instruction
sheet
4b Deviation from standard dimensioning
According to options a) to c) of 13.1
Catalogue No N/A
Instruction
sheet
4c Pollution degree Of relays environment
Catalogue Catalogue and Instruction sheet
P
Instruction
sheet
4d Impulse withstand voltage(s)
For all circuits
Catalogue Catalogue and Instruction sheet
P
Instruction
sheet
4e Rated insulation voltage(s)
For all circuits
Catalogue Catalogue and Instruction sheet
P
Instruction
sheet
Page 24 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
TABLE: 1.0 [Data]
5 General data
No. Data Notes Possible places of indications
Remark Verdict
5a Test procedure A (Group mounting); B (Single mounting
Catalogue Catalogue and Instruction sheet
P
Instruction
sheet
5b Ambient temperature range
Catalogue Catalogue and Instruction sheet
P
Instruction
sheet
5c Categories of environmental protection (RT)
Catalogue Catalogue and Instruction sheet
P
Instruction
sheet
5d Mounting position If applicable
Catalogue Catalogue and Instruction sheet
P
Instruction
sheet
5e Data to permit suitable connection of the relay
Including polarity
Catalogue Catalogue and Instruction sheet
P
Instruction
sheet
5f Accessories If essential for the relay performance
Catalogue Catalogue and
Instruction sheet
P
Instruction
sheet
5g Data concerning earthing or grounding of metal parts
If applicable
Catalogue No N/A
Instruction
sheet
5h Duty restrictions If any
Catalogue Catalogue and
Instruction sheet
P
Instruction
sheet
5i Mounting distance See Annex B
Catalogue Catalogue and
Instruction sheet
P
Instruction
sheet
5j Maximum permitted steady-state temperature of the terminals
See clause 8.1 and/or Table 6.0
Manufacturer documentation
P
5k Resistance to soldering heat
Including reference to the test procedure
Manufacturer documentation
P
Page 25 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
TABLE 4 .0 : Heating test (3 samples: GRM8-01, Us=230Vac, 1#-3#) (3 samples: GRM8-02, Us=AC/C 12-240V, , 4#-6#))
P
Test voltage (V) .................................. .................... : Us= 230Vac Us= AC/DC12-240V
Ambient, t 1 (C) ..................................................... : 15,0
Ambient, t 2 (C) ..................................................... : 15,0
Temperature rise of winding R1 (Ω) R2 (Ω) ∆T (K) Max. dT (K) Insulation class
1# 51 120 E
2# 48 120 E
3# 50 120 E
4# 53 120 E
5# 51 120 E
6# 52 120 E
Supplementary information:
TABLE 4 .0 : Heating test (3 samples: GRM8-01, Us=230Vac, 1#-3#) (3 samples: GRM8-02, Us=AC/C 12-240V, , 4#-6#))
P
Test voltage (V) .................................. .................... : Us= 1.1x230Vac Us= 1,1x12-240V AC/DC
Ambient, t 1 (C) ..................................................... : 15,0
Ambient, t 2 (C) ..................................................... : 15,0
Temperature rise of winding R1 (Ω) R2 (Ω) ∆T (K) Max. dT (K) Insulation class
1# 68 120 E
2# 67 120 E
3# 67 120 E
4# 68 120 E
5# 67 120 E
6# 68 120 E
Supplementary information:
Page 26 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
TABLE 4.0: Heating Test (3 samples: GRM8-01)
P
Test voltage (V) ........................................................ : Us= 230V
Ambient (oC) ............................................................. : 15
Thermocouple Locations max. temperature measured, (K)
max. temperature limit, (K)
Terminal 11 28 / 27 / 26 45
Terminal 14 28 / 27 / 26 45
Enclosure 11 / 11 / 10 40
TABLE 4.0: Heating Test (3 samples: GRM8-02)
P
Test voltage (V) ........................................................ : Us= AC/DC12-240V
Ambient (oC) ............................................................. : 15
Thermocouple Locations max. temperature measured, (K)
max. temperature limit, (K)
Terminal 11 27 / 27 / 27 45
Terminal 14 27 / 27 / 27 45
Terminal 21 28 / 29 / 27 45
Terminal 24 27 / 28 / 28 45
Enclosure 11 / 10 / 11 40
Page 27 of 36 Report No. 170100438SHA-001
IEC 61810-1
Clause Requirement + Test Result - Remark Verdict
TRF No. IEC61810_1D
TABLE 6.0: Resistance to heat (Ball pressure test)
no. Specimen Verdict
Description Colour Temp. °C Impress
diam. mm
Result
diam. mm
1 Base White 125 2,0 1,1 P
2 clamping device Red 75 2,0 0,8 P
TABLE 6.0: Resistance to fire (Glow wire test)
no. Specimen Verdict
Description Colour Thick
(mm)
Temp.
°C
burning
after t (s)
drops support
burning
1 Base White 2,0 960 4 No No P
2 clamping device Red 2,0 650 0 No No P
TABLE 6.0: Resistance to tracking (tracking test)
no. Specimen Verdict
Description Colour Drops
(no.)
Voltage
(V)
Burning Current
(A)
Result
1 Base White >50 175 - - No flashovers
P
2 clamping device Red >50 175 - - No flashovers
P
TABLE 8,0: Clearance And Creepage Distance Measurem ents
clearance cl and creepage distance dcr at/of:
Up (V)
U r.m.s. (V)
Required cl (mm)
cl (mm)
required dcr (mm)
dcr (mm)
L-N 4kV - 3,0 5,8 3,2 6,8
Supplementary information:
Page 28 of 36 Report No Report No. 170100438SHA-001
IEC 61810-1
TRF No. IEC61810_1D
IEC 61210 A [mm]
B min. [mm]
C [mm]
D [mm]
E [mm]
F [mm]
J [°]
M [mm]
N [mm]
# min. [mm]
## min. [mm]
P [mm]
Q min. [mm]
TABLE: 3.0 [NOMINAL SIZE]
2,8x0,5 Dimple detent 0,6 0,3
7,0 0,54 0,47
2,9 2,7
1,8 1,3
1,3 1,1
12 8
1,7 1,4
1,4 1,0
0,076 0,076 0,13
1,4 0,3
8,1
Hole 0,6 0,3
7,0 0,54 0,47
2,9 2,7
1,8 1,3
1,3 1,1
12 8
0,076 1,4 0,3
8,1
2,8x0,8 Dimple detent 0,6 0,3
7,0 0,84 0,77
2,9 2,7
1,8 1,3
1,3 1,1
12 8
1,7 1,4
1,4 1,0
0,076 0,076 0,13
1,4 0,3
8,1
Hole 0,6 0,3
7,0 0,84 0,77
2,9 2,7
1,8 1,3
1,3 1,1
12 8
0,076 1,4 0,3
8,1
4,8x0,5 Dimple detent 0,9
0,6 6,2 0,54
0,47 4,8 4,6
2,8 2,3
1,5 1,3
12 8
1,7 1,4
1,5 1,2
0,076 0,076 0,13
1,7 0,6
7,3
Hole 0,9 0,6
6,2 0,54 0,47
4,9 4,67
3,4 3,0
1,5 1,3
12 8
0,076 1,7 0,6
7,3
4,8x0,8 Dimple detent 1,0 0,7
6,2 0,84 0,77
4,8 4,6
2,8 2,3
1,5 1,3
12 8
1,7 1,4
1,5 1,2
0,076 0,076 0,13
1,8 0,7
7,3
Hole 1,0 0,6
6,2 0,84 0,77
4,9 4,67
3,4 3,0
1,5 1,3
12 8
0,076 1,8 0,7
7,3
6,3x0,8 Dimple detent 1,0 0,7
7,8 0,84 0,77
6,4 6,2
4,1 3,6
2,0 1,6
12 8
2,5 2,2
2,0 1,8
0,076 0,076 0,13
1,8 0,7
8,9
Hole 1,0 0,5
7,8 0,84 0,77
6,4 6,2
4,7 4,3
2,0 1,6
12 8
0,076 1,8 0,7
8,9
9,5x1,2 Hole 1,3 0,7
12,0 1,23 1,17
9,6 9,4
5,5 4,5
2,0 1,7
14 6
0,076 2,0 1,0
13,1
Measured values # = Depth of dimpel detent ## = Tolerance to centerline
2,8x0,5
Hole Dimple detent
Round
Rectangular
2,8x0,8
Hole Dimple detent
Round
Rectangular
4,8x0,5
Hole Dimple detent
Round
Rectangular
4,8x0,8
Hole Dimple detent
Round
Rectangular
6,3x0,8
Hole Dimple detent
Round
Rectangular
9,5x1,2
Hole
Page 29 of 36 Report No. 170100438SHA-001
IEC/EN 61810-1
TRF No. IEC61810_1D
Photos of samples: GRM8-01
Page 30 of 36 Report No. 170100438SHA-001
IEC/EN 61810-1
TRF No. IEC61810_1D
Photos of samples: GRM8-01
Page 31 of 36 Report No. 170100438SHA-001
IEC/EN 61810-1
TRF No. IEC61810_1D
Photos of samples: GRM8-01
Page 32 of 36 Report No. 170100438SHA-001
IEC/EN 61810-1
TRF No. IEC61810_1D
Photos of samples: GRM8-01
Page 33 of 36 Report No. 170100438SHA-001
IEC/EN 61810-1
TRF No. IEC61810_1D
Photos of samples: GRM8-02
Page 34 of 36 Report No. 170100438SHA-001
IEC/EN 61810-1
TRF No. IEC61810_1D
Photos of samples: GRM8-02
Page 35 of 36 Report No. 170100438SHA-001
IEC/EN 61810-1
TRF No. IEC61810_1D
Photos of samples: GRM8-02
Page 36 of 36 Report No. 170100438SHA-001
IEC/EN 61810-1
TRF No. IEC61810_1D
Photos of samples: GRM8-02