the 2. generation metallurgical coke

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THE 2. GENERATION COKE A reactive nanostructured reducing coke

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Page 1: The 2. Generation Metallurgical Coke

THE 2. GENERATION COKE

A reactive nanostructured reducing coke

Page 2: The 2. Generation Metallurgical Coke

Highly porous and highly active

The 2. generation coke is produced by thermal processing of coals by use a new patented technology

Resulting in a multifunctionalreducing agent with high chemical activity

Picture of the 2. generation coke for metallurgy industry

The new reducing agent made from coals to 2. generation coke

Page 3: The 2. Generation Metallurgical Coke

16 стрwww.acanmachine.com

Page 4: The 2. Generation Metallurgical Coke

The new reducing agent is made for effective interaction in heterogeneous environment with solid gas.

It has been specially created structure consisting tunnel of macro,micro and nano-pores that provide maximum gas permeabilityand a large surface area of contact of the reaction gases with thepore walls at high speeds of up flow gases ferroalloy furnace.

Main differences between the new reducing agent vs. traditional structures of other carbonaceous materials used in the production of ferroalloys are:

Anisotropic highly porous structure with communicating poresopen, which ensures immediate heating of the pore walls, thusachieving efficiency of pore space in a temperature reduction ofmetal oxides.

Page 5: The 2. Generation Metallurgical Coke

Developed anisotropic

structures of interconnected

pores

Lower volatile content

Higher electrical

resistance at high

temperature

Higher temperature of graphitization

Higher reactivity and sorption

capacity

Significantly higher

mechanical strength

Higher content of

solid carbon

Main advantages of the new 2. generation reducing coke

Page 6: The 2. Generation Metallurgical Coke

Pictures comparing structures of reducing agents

Microstructure of the 2. generation coke

Microstructure of charcoal

Microstructure of petroleum coke

Page 7: The 2. Generation Metallurgical Coke

Comparative indicators of physical and chemical properties the new 2. generation reducing agent vs. other carbonaceousmaterials

Physical-chemical properties

Types of reducers

Metallurgical

cokePetroleum coke Charcoal

New

reducing agent

Fraction size - screening 20 -60 mm 8- 30 mm 8 – 80 mm 5 - 40 mm

Sulfur content 1,5 1,0 - 1,5 < 1,00 0,4

Ash content 12,8-15,5 0,11 1,96 2,0 - 5,0

Volatile substances 0,8-1,2 7,9 17,49 1,0 - 3,5

Structural strength 83,4- 87,6 71 40 68- 72

Moisture 4,0 4,20 12,20 < 4,0

Percentage of Fix C 83% 88% 73-85% 92%

Porosity 35 16-25 75-83 45- 50

Reactivity, cm3/g 0,27 0,31 8-12 4- 8

The electrical resistivity, Оm·cm (at

1600°С) 0,32 0,45 1,32 3,67

Page 8: The 2. Generation Metallurgical Coke

Directions of application represented reducing agent

• In the production of ferrosilicon (FeSi), all brands of especially pure of impurities.

• In the production of crystalline silicon (Si).

• Active carburizer for steelmaking.

• In non-ferrous metallurgy - covering flux for melting copper, brass,bronze, instead of charcoal.

• In the synthesis of fine-grained silicon carbide (SiC).

• In making calcium carbide (CaC2).

• In the production of manganese alloys (FeMn; FeSiMn).

• In the production of chromium alloys (FeCr; FeSiCr).

• In the production silicocalcium all brands (SiCa).

• The refinery gold production (Aυ).

• Intermediate for sorbents.