the 5000 and 5010 series end-of-line flame arresters ... is not necessary to jack apart the end...
TRANSCRIPT
FeaturesThe net free area through all 5000 and5010 Series Flame Arrester banks isthree to four times the unit pipe size,resulting in increased flow capacity withminimal pressure drop. The large surfacearea of the bank also improves heatdissipation.
Varec 5000 and 5010 Series FlameArresters are designed with a uniqueextendible aluminum bank frame (seephotos on page 10). The corrugatedsheets can be individually inspected androutinely cleaned without removal fromthe frame.
If the bank assembly requiresreplacement, the frame slides easily outof the arrester. It is not necessary to jackapart the end housings or connectingpiping.
Additionally, the unitized housing doesnot require support for proper bankalignment during maintenance, as maybe necessary with spiral bank arresters.This is especially useful in applicationswhere frequent inspection and cleaningis anticipated.
The 5010 Series is designed with an“off-set” housing, providing anadvantage over symmetrical housingsand spiral bank designs. Generally, flowcapacity is not affected by condensateaccumulation, even when installed inhorizontal piping. By design, the bank ispositioned above any area wherecondensate would accumulate. Eachunit is fitted with a 1/2” NPT drain plug atthe low point, conveniently located forroutine draining. A Varec Drip Trapshould be specified for field installationat this connection to provide for saferemoval of condensate.
OperationVarec 5000 and 5010 Series FlameArresters stop the propagation of aflame by absorbing and dissipating heatthrough the surface area of the banksheets. Ignited vapor attempting to pass
through the arrester is forced throughsmall passages within the bankassembly. Heat is absorbed, loweringthe temperature of the gas below itsignition point and quenching the flame.
ApplicationsThe arresters are designed to stop thepropagation of flame (Group “D” gases)from external sources. They can bemounted up to 15 feet upstream of theignition source in accordance with ULapproval, or 10 pipe diameters inaccordance with FM approvalrequirements.
5000 Series (formerly Figure 50) is forvertical installation. 5010 Series(formerly Figure 53) is for horizontal orvertical installation.
Technical data• Removable cover plate and extendible
bank assembly for easy inspectionand cleaning
• Three to four times net free areathrough bank
• UL approved
• Heavy wall cast housing in 356 T6Aluminum, Carbon Steel, or 316Stainless Steel
• Vertical or horizontal configuration
Varec 5000 and 5010 SeriesFlame Arresters
Tyco reserves the right to change product design and specifications VRCMC-0315-US-0306without notice. Copyright © 2003 by Tyco International Ltd.
Total Flow Control Solutions™
Flow Control
The 5000 and 5010 Series end-of-line flame arrestersare used in gas piping systems, petroleum storage tankroofs and digester covers to prevent the propagation of aflame into the system.
5010 Series - Horizontal
5000 Series - Vertical
Specifications
Sizes
2”, 3”, 4”, 6”, 8”, 10” and 12”
Connections
Aluminum drilled to ANSI Class 125 dimensions,flat face flange Carbon Steel and 316 StainlessSteel
Carbon Steel drilled to ANSI Class 150 dimensions, raised face flangeSpecial drilling of flange connections to DIN, JPIor JIS standards available upon request. Consultfactory or your local sales representative forfurther details.
Pressure Rating
Leak proof to 10 psi [69.0 kPa], standard
Higher Ratings Available: Consult factory
Pressure Drop
Should not exceed 1 psi [6.9 kPa]
Location1
Within 15 feet [4.6 m] upstream of flame source
Configuration
Housing Materials
356 - T6 Low Copper Aluminum - standard
Carbon Steel (ASTM A216 grade WCB) - optional316 Stainless Steel - optional
Net Free AreaThree to four times the corresponding sizestandard pipe
Bank Assembly Extensible Aluminum bank frame with corrugatedrectangular shaped bank sheets. Fixed 316Stainless Steel bank frame
Provision for Draining
5000 Series self draining
5010 Series includes 1/2” NPT connection at low point
Bank Assembly Material
Low Copper Aluminum extensible frame with Aluminum bank sheets - standard
Low Copper Aluminum extensible frame with 316 Stainless Steel bank sheets - optionalAll 316 Stainless Steel fixed frame with 316 Stainless Steel bank sheets - optional(available with Carbon Steel or 316 Stainless Steel housing only)
Approvals
5000 Series UL (Underwriters Laboratories) listedin all Aluminum construction with extensible bankassembly in 2”, 3”, 4”, 6”, and 10” sizes.1
5010 Series UL listed in all Aluminum constructionas above in 2”, 3”, and 4” sizes.1
Note 1. For use on hydrocarbon storage tanks,
installed NOT MORE THAN 15 FEET fromthe open end of the vent pipe. These testconditions may not represent the actualservice conditions of piping system design.It is recommended that the arrester beindependently tested under actual serviceconditions before installation.
Varec 5000 and 5010 SeriesFlame Arresters
Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 2
Tyco reserves the right to change product design and specifications VARMC-0300without notice. Copyright © 2003 by Tyco International Ltd. 3
Flow Curves
100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000
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10987
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10.90.8 0.70.80.9
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789
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40
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900
Thousand Cubic Feet/Hour at 60°F and 14.7 psiaAir Flow (SCFH)
20
15
109876
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1
0.5
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Varec 5000 and 5010 SeriesFlame Arresters
Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 3
2 3 4 6 8 10 12
2 3 4 6 8 10 12
5000 and 5010 Flame Arresters
Flow Curves
Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)
Pre
ssur
eIn
ches
of W
ater
40
30
20
10987
6
5
4
3
2
10.90.80.7
2” 3” 4” 6” 8” 10” 12”
100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900
0.70.80.9
1
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3
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5
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10
20
30
40
Vac
uum
Inch
es o
f Wat
er
Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)
2” 3” 4” 6” 8” 10” 12”
100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900
Curve Data by Actual Tests in AccordanceWith API Std. 2000. Certified Test Data byIndependent Laboratory Available on Request
Varec 5000 and 5010 SeriesFlame Arresters
Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 4
Combination 2010B Valve and 5000 Flame Arrester, Set at 0.865 inch of Water
Flow Curves
Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)
Pre
ssur
eIn
ches
of W
ater
40
30
20
10987
6
5
4
3
2
10.90.80.7
2” 3” 4” 6” 8” 10” 12”
100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900
0.70.80.9
1
2
3
4
5
6789
10
20
30
40
Vac
uum
Inch
es o
f Wat
er
Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)
2” 3” 4” 6” 8” 10” 12”
100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900
Curve Data by Actual Tests in AccordanceWith API Std. 2000. Certified Test Data byIndependent Laboratory Available on Request
Varec 5000 and 5010 SeriesFlame Arresters
Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 5
Combination 2010B Valve and 5000 Flame Arrester, Set at 1 inch of Water
Flow Curves
Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)
Pre
ssur
eIn
ches
of W
ater
40
30
20
10987
6
5
4
3
2
10.90.80.7
2” 3” 4” 6” 8” 10” 12”
100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900
0.70.80.9
1
2
3
4
5
6789
10
20
30
40
Vac
uum
Inch
es o
f Wat
er
Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)
2” 3” 4” 6” 8” 10” 12”
100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900
Curve Data by Actual Tests in AccordanceWith API Std. 2000. Certified Test Data byIndependent Laboratory Available on Request
Varec 5000 and 5010 SeriesFlame Arresters
Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 6
Combination 2010B Valve and 5000 Flame Arrester, Set at 2 inches of Water
Flow Curves
Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)
Pre
ssur
eIn
ches
of W
ater
40
30
20
10987
6
5
4
3
2
10.90.80.7
2” 3” 4” 6” 8” 10” 12”
100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900
0.70.80.9
1
2
3
4
5
6789
10
20
30
40
Vac
uum
Inch
es o
f Wat
er
Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)
2” 3” 4” 6” 8” 10” 12”
100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900
Curve Data by Actual Tests in AccordanceWith API Std. 2000. Certified Test Data byIndependent Laboratory Available on Request
Varec 5000 and 5010 SeriesFlame Arresters
Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 7
Combination 2010B Valve and 5000 Flame Arrester, Set at 4 inches of Water
Varec 5000 and 5010 SeriesFlame Arresters
Tyco reserves the right to change product design and specifications VARMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 8
Flow Curves
Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)
Pre
ssur
eIn
ches
of W
ater
40
30
20
10987
6
5
4
3
2
10.90.80.7
2” 3” 4” 6” 8” 10” 12”
100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900
0.70.80.9
1
2
3
4
5
6789
10
20
30
40
Vac
uum
Inch
es o
f Wat
er
Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)
2” 3” 4” 6” 8” 10” 12”
100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900
Curve Data by Actual Tests in AccordanceWith API Std. 2000. Certified Test Data byIndependent Laboratory Available onRequest
Combination 2010B Valve and 5000 Flame Arrester, Set at 6 inches of Water
Varec 5000 and 5010 SeriesFlame Arresters
Tyco reserves the right to change product design and specifications VARMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 9
Dimensions, inches and pounds [millimeters and kilograms]
Size Code 2 3 4 6 8 0 1
Nominal 2 3 4 6 8 10 12Pipe Size [50] [80] [100] [150] [200] [250] [300]
LVLength(5000)
LengthLH (5010)
A Width
B Depth
C CL Offset(5010)
BankDClearance
AluminumShipping Wt. (5000)AluminumShipping Wt. (5010)
Specifications
Flange drilling per ANSI Class 125 flat face flange (Aluminum) per ANSI Class 150 raised face flange(Carbon Steel and 316 Stainless Steel)
125/8 137/8 165/8 211/2 271/4 283/8 343/8[321] [352] [422] [546] [692] [721] [873]
141/2 16 20 243/8 321/8 351/2 343/8
[368] [406] [508] [619] [816] [902] [873]9 113/4 141/2 161/2 215/8 24 31
[229] [298] [368] [419] [549] [610] [787]
85/8 111/2 143/4 163/4 213/4 233/4 291/4
[219] [292] [375] [425] [552] [603] [743]53/8 71/4 9 103/4 143/8 16 20
[137] [184] [229] [273] [365] [406] [508]
19 231/4 281/8 311/8 385/8 415/8 50[483] [591] [714] [791] [981] [1057] [1270]
25 45 65 100 200 240 350[11] [20] [30] [45] [91] [109] [159]30 50 70 115 220 270 375
[14] [23] [32] [52] [100] [123] [170]
Bank Removal
Clearance
Gas FlowEither
Direction
D
LV
B
A
5000 Series 5010 Series
Gas FlowEither
Direction
B/2
DBank RemovalClearance
A
C
LHB/2
Varec 5000 and 5010 SeriesFlame Arresters
Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 10
The data presented in this bulletin is for general information only. Manufacturer is not responsible for acceptability of these products in relation to system requirements. Patents and PatentsPending in U.S. and foreign countries. All rights reserved. Printed in U.S.A. Tyco reserves the right to change product design and specifications without notice. © Copyright 2003.
www.tycovalves.com
Tyco Valves & Controls
Stafford Facility Phone: 281-274-4400
Model Description50 Flame Arrester
Code Configuration00 Vertical10 Horizontal
Code Size2 2”3 3”4 4”6 6”8 8”0 10”1 12”
Code Housing/Bank Assembly Frame/Sheet Material1 Aluminum/Aluminum (extensible frame)/Aluminum2 Aluminum/Aluminum (extensible frame)/316 Stainless Steel3 Carbon Steel/316 Stainless Steel (fixed frame)/316 Stainless Steel6 316 Stainless Steel/316 Stainless Steel (fixed frame)/316 Stainless Steel
Code Hardware MaterialS Stainless Steel* Zn plated Carbon Steel (standard) - leave blank
50 00 2 6 S
Example: Vertical configuration flame arrester. 2” size all 316 Stainless Steel construction with Stainless Steel hardware.
Ordering Information
Extensible Aluminum Bank Frame - 5000 and 5010 Series
Closed Open