the 5000 and 5010 series end-of-line flame arresters ... is not necessary to jack apart the end...

10
Features The net free area through all 5000 and 5010 Series Flame Arrester banks is three to four times the unit pipe size, resulting in increased flow capacity with minimal pressure drop. The large surface area of the bank also improves heat dissipation. Varec 5000 and 5010 Series Flame Arresters are designed with a unique extendible aluminum bank frame (see photos on page 10). The corrugated sheets can be individually inspected and routinely cleaned without removal from the frame. If the bank assembly requires replacement, the frame slides easily out of the arrester. It is not necessary to jack apart the end housings or connecting piping. Additionally, the unitized housing does not require support for proper bank alignment during maintenance, as may be necessary with spiral bank arresters. This is especially useful in applications where frequent inspection and cleaning is anticipated. The 5010 Series is designed with an “off-set” housing, providing an advantage over symmetrical housings and spiral bank designs. Generally, flow capacity is not affected by condensate accumulation, even when installed in horizontal piping. By design, the bank is positioned above any area where condensate would accumulate. Each unit is fitted with a 1 /2” NPT drain plug at the low point, conveniently located for routine draining. A Varec Drip Trap should be specified for field installation at this connection to provide for safe removal of condensate. Operation Varec 5000 and 5010 Series Flame Arresters stop the propagation of a flame by absorbing and dissipating heat through the surface area of the bank sheets. Ignited vapor attempting to pass through the arrester is forced through small passages within the bank assembly. Heat is absorbed, lowering the temperature of the gas below its ignition point and quenching the flame. Applications The arresters are designed to stop the propagation of flame (Group “D” gases) from external sources. They can be mounted up to 15 feet upstream of the ignition source in accordance with UL approval, or 10 pipe diameters in accordance with FM approval requirements. 5000 Series (formerly Figure 50) is for vertical installation. 5010 Series (formerly Figure 53) is for horizontal or vertical installation. Technical data Removable cover plate and extendible bank assembly for easy inspection and cleaning Three to four times net free area through bank UL approved Heavy wall cast housing in 356 T6 Aluminum, Carbon Steel, or 316 Stainless Steel Vertical or horizontal configuration Varec 5000 and 5010 Series Flame Arresters Tyco reserves the right to change product design and specifications VRCMC-0315-US-0306 without notice. Copyright © 2003 by Tyco International Ltd. Total Flow Control Solutions™ Flow Control The 5000 and 5010 Series end-of-line flame arresters are used in gas piping systems, petroleum storage tank roofs and digester covers to prevent the propagation of a flame into the system. 5010 Series - Horizontal 5000 Series - Vertical

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Page 1: The 5000 and 5010 Series end-of-line flame arresters ... is not necessary to jack apart the end housings or connecting piping. Additionally, the unitized housing does not require support

FeaturesThe net free area through all 5000 and5010 Series Flame Arrester banks isthree to four times the unit pipe size,resulting in increased flow capacity withminimal pressure drop. The large surfacearea of the bank also improves heatdissipation.

Varec 5000 and 5010 Series FlameArresters are designed with a uniqueextendible aluminum bank frame (seephotos on page 10). The corrugatedsheets can be individually inspected androutinely cleaned without removal fromthe frame.

If the bank assembly requiresreplacement, the frame slides easily outof the arrester. It is not necessary to jackapart the end housings or connectingpiping.

Additionally, the unitized housing doesnot require support for proper bankalignment during maintenance, as maybe necessary with spiral bank arresters.This is especially useful in applicationswhere frequent inspection and cleaningis anticipated.

The 5010 Series is designed with an“off-set” housing, providing anadvantage over symmetrical housingsand spiral bank designs. Generally, flowcapacity is not affected by condensateaccumulation, even when installed inhorizontal piping. By design, the bank ispositioned above any area wherecondensate would accumulate. Eachunit is fitted with a 1/2” NPT drain plug atthe low point, conveniently located forroutine draining. A Varec Drip Trapshould be specified for field installationat this connection to provide for saferemoval of condensate.

OperationVarec 5000 and 5010 Series FlameArresters stop the propagation of aflame by absorbing and dissipating heatthrough the surface area of the banksheets. Ignited vapor attempting to pass

through the arrester is forced throughsmall passages within the bankassembly. Heat is absorbed, loweringthe temperature of the gas below itsignition point and quenching the flame.

ApplicationsThe arresters are designed to stop thepropagation of flame (Group “D” gases)from external sources. They can bemounted up to 15 feet upstream of theignition source in accordance with ULapproval, or 10 pipe diameters inaccordance with FM approvalrequirements.

5000 Series (formerly Figure 50) is forvertical installation. 5010 Series(formerly Figure 53) is for horizontal orvertical installation.

Technical data• Removable cover plate and extendible

bank assembly for easy inspectionand cleaning

• Three to four times net free areathrough bank

• UL approved

• Heavy wall cast housing in 356 T6Aluminum, Carbon Steel, or 316Stainless Steel

• Vertical or horizontal configuration

Varec 5000 and 5010 SeriesFlame Arresters

Tyco reserves the right to change product design and specifications VRCMC-0315-US-0306without notice. Copyright © 2003 by Tyco International Ltd.

Total Flow Control Solutions™

Flow Control

The 5000 and 5010 Series end-of-line flame arrestersare used in gas piping systems, petroleum storage tankroofs and digester covers to prevent the propagation of aflame into the system.

5010 Series - Horizontal

5000 Series - Vertical

Page 2: The 5000 and 5010 Series end-of-line flame arresters ... is not necessary to jack apart the end housings or connecting piping. Additionally, the unitized housing does not require support

Specifications

Sizes

2”, 3”, 4”, 6”, 8”, 10” and 12”

Connections

Aluminum drilled to ANSI Class 125 dimensions,flat face flange Carbon Steel and 316 StainlessSteel

Carbon Steel drilled to ANSI Class 150 dimensions, raised face flangeSpecial drilling of flange connections to DIN, JPIor JIS standards available upon request. Consultfactory or your local sales representative forfurther details.

Pressure Rating

Leak proof to 10 psi [69.0 kPa], standard

Higher Ratings Available: Consult factory

Pressure Drop

Should not exceed 1 psi [6.9 kPa]

Location1

Within 15 feet [4.6 m] upstream of flame source

Configuration

Housing Materials

356 - T6 Low Copper Aluminum - standard

Carbon Steel (ASTM A216 grade WCB) - optional316 Stainless Steel - optional

Net Free AreaThree to four times the corresponding sizestandard pipe

Bank Assembly Extensible Aluminum bank frame with corrugatedrectangular shaped bank sheets. Fixed 316Stainless Steel bank frame

Provision for Draining

5000 Series self draining

5010 Series includes 1/2” NPT connection at low point

Bank Assembly Material

Low Copper Aluminum extensible frame with Aluminum bank sheets - standard

Low Copper Aluminum extensible frame with 316 Stainless Steel bank sheets - optionalAll 316 Stainless Steel fixed frame with 316 Stainless Steel bank sheets - optional(available with Carbon Steel or 316 Stainless Steel housing only)

Approvals

5000 Series UL (Underwriters Laboratories) listedin all Aluminum construction with extensible bankassembly in 2”, 3”, 4”, 6”, and 10” sizes.1

5010 Series UL listed in all Aluminum constructionas above in 2”, 3”, and 4” sizes.1

Note 1. For use on hydrocarbon storage tanks,

installed NOT MORE THAN 15 FEET fromthe open end of the vent pipe. These testconditions may not represent the actualservice conditions of piping system design.It is recommended that the arrester beindependently tested under actual serviceconditions before installation.

Varec 5000 and 5010 SeriesFlame Arresters

Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 2

Page 3: The 5000 and 5010 Series end-of-line flame arresters ... is not necessary to jack apart the end housings or connecting piping. Additionally, the unitized housing does not require support

Tyco reserves the right to change product design and specifications VARMC-0300without notice. Copyright © 2003 by Tyco International Ltd. 3

Flow Curves

100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000

40

30

25

20

15

10987

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10.90.8 0.70.80.9

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789

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30

40

1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900

Thousand Cubic Feet/Hour at 60°F and 14.7 psiaAir Flow (SCFH)

20

15

109876

5

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2

1

0.5

0.4

0.5

1

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Varec 5000 and 5010 SeriesFlame Arresters

Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 3

2 3 4 6 8 10 12

2 3 4 6 8 10 12

5000 and 5010 Flame Arresters

Page 4: The 5000 and 5010 Series end-of-line flame arresters ... is not necessary to jack apart the end housings or connecting piping. Additionally, the unitized housing does not require support

Flow Curves

Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)

Pre

ssur

eIn

ches

of W

ater

40

30

20

10987

6

5

4

3

2

10.90.80.7

2” 3” 4” 6” 8” 10” 12”

100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000

1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900

0.70.80.9

1

2

3

4

5

6789

10

20

30

40

Vac

uum

Inch

es o

f Wat

er

Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)

2” 3” 4” 6” 8” 10” 12”

100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000

1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900

Curve Data by Actual Tests in AccordanceWith API Std. 2000. Certified Test Data byIndependent Laboratory Available on Request

Varec 5000 and 5010 SeriesFlame Arresters

Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 4

Combination 2010B Valve and 5000 Flame Arrester, Set at 0.865 inch of Water

Page 5: The 5000 and 5010 Series end-of-line flame arresters ... is not necessary to jack apart the end housings or connecting piping. Additionally, the unitized housing does not require support

Flow Curves

Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)

Pre

ssur

eIn

ches

of W

ater

40

30

20

10987

6

5

4

3

2

10.90.80.7

2” 3” 4” 6” 8” 10” 12”

100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000

1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900

0.70.80.9

1

2

3

4

5

6789

10

20

30

40

Vac

uum

Inch

es o

f Wat

er

Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)

2” 3” 4” 6” 8” 10” 12”

100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000

1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900

Curve Data by Actual Tests in AccordanceWith API Std. 2000. Certified Test Data byIndependent Laboratory Available on Request

Varec 5000 and 5010 SeriesFlame Arresters

Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 5

Combination 2010B Valve and 5000 Flame Arrester, Set at 1 inch of Water

Page 6: The 5000 and 5010 Series end-of-line flame arresters ... is not necessary to jack apart the end housings or connecting piping. Additionally, the unitized housing does not require support

Flow Curves

Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)

Pre

ssur

eIn

ches

of W

ater

40

30

20

10987

6

5

4

3

2

10.90.80.7

2” 3” 4” 6” 8” 10” 12”

100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000

1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900

0.70.80.9

1

2

3

4

5

6789

10

20

30

40

Vac

uum

Inch

es o

f Wat

er

Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)

2” 3” 4” 6” 8” 10” 12”

100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000

1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900

Curve Data by Actual Tests in AccordanceWith API Std. 2000. Certified Test Data byIndependent Laboratory Available on Request

Varec 5000 and 5010 SeriesFlame Arresters

Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 6

Combination 2010B Valve and 5000 Flame Arrester, Set at 2 inches of Water

Page 7: The 5000 and 5010 Series end-of-line flame arresters ... is not necessary to jack apart the end housings or connecting piping. Additionally, the unitized housing does not require support

Flow Curves

Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)

Pre

ssur

eIn

ches

of W

ater

40

30

20

10987

6

5

4

3

2

10.90.80.7

2” 3” 4” 6” 8” 10” 12”

100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000

1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900

0.70.80.9

1

2

3

4

5

6789

10

20

30

40

Vac

uum

Inch

es o

f Wat

er

Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)

2” 3” 4” 6” 8” 10” 12”

100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000

1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900

Curve Data by Actual Tests in AccordanceWith API Std. 2000. Certified Test Data byIndependent Laboratory Available on Request

Varec 5000 and 5010 SeriesFlame Arresters

Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 7

Combination 2010B Valve and 5000 Flame Arrester, Set at 4 inches of Water

Page 8: The 5000 and 5010 Series end-of-line flame arresters ... is not necessary to jack apart the end housings or connecting piping. Additionally, the unitized housing does not require support

Varec 5000 and 5010 SeriesFlame Arresters

Tyco reserves the right to change product design and specifications VARMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 8

Flow Curves

Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)

Pre

ssur

eIn

ches

of W

ater

40

30

20

10987

6

5

4

3

2

10.90.80.7

2” 3” 4” 6” 8” 10” 12”

100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000

1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900

0.70.80.9

1

2

3

4

5

6789

10

20

30

40

Vac

uum

Inch

es o

f Wat

er

Thousands of Cubic Feet/Hour at 60°F and 14.7 psia, Air Flow (SCFH)

2” 3” 4” 6” 8” 10” 12”

100 700 9001 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000

1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 200 300 400 500 600 800 1000100 700 900

Curve Data by Actual Tests in AccordanceWith API Std. 2000. Certified Test Data byIndependent Laboratory Available onRequest

Combination 2010B Valve and 5000 Flame Arrester, Set at 6 inches of Water

Page 9: The 5000 and 5010 Series end-of-line flame arresters ... is not necessary to jack apart the end housings or connecting piping. Additionally, the unitized housing does not require support

Varec 5000 and 5010 SeriesFlame Arresters

Tyco reserves the right to change product design and specifications VARMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 9

Dimensions, inches and pounds [millimeters and kilograms]

Size Code 2 3 4 6 8 0 1

Nominal 2 3 4 6 8 10 12Pipe Size [50] [80] [100] [150] [200] [250] [300]

LVLength(5000)

LengthLH (5010)

A Width

B Depth

C CL Offset(5010)

BankDClearance

AluminumShipping Wt. (5000)AluminumShipping Wt. (5010)

Specifications

Flange drilling per ANSI Class 125 flat face flange (Aluminum) per ANSI Class 150 raised face flange(Carbon Steel and 316 Stainless Steel)

125/8 137/8 165/8 211/2 271/4 283/8 343/8[321] [352] [422] [546] [692] [721] [873]

141/2 16 20 243/8 321/8 351/2 343/8

[368] [406] [508] [619] [816] [902] [873]9 113/4 141/2 161/2 215/8 24 31

[229] [298] [368] [419] [549] [610] [787]

85/8 111/2 143/4 163/4 213/4 233/4 291/4

[219] [292] [375] [425] [552] [603] [743]53/8 71/4 9 103/4 143/8 16 20

[137] [184] [229] [273] [365] [406] [508]

19 231/4 281/8 311/8 385/8 415/8 50[483] [591] [714] [791] [981] [1057] [1270]

25 45 65 100 200 240 350[11] [20] [30] [45] [91] [109] [159]30 50 70 115 220 270 375

[14] [23] [32] [52] [100] [123] [170]

Bank Removal

Clearance

Gas FlowEither

Direction

D

LV

B

A

5000 Series 5010 Series

Gas FlowEither

Direction

B/2

DBank RemovalClearance

A

C

LHB/2

Page 10: The 5000 and 5010 Series end-of-line flame arresters ... is not necessary to jack apart the end housings or connecting piping. Additionally, the unitized housing does not require support

Varec 5000 and 5010 SeriesFlame Arresters

Tyco reserves the right to change product design and specifications VRCMC-0315without notice. Copyright © 2003 by Tyco International Ltd. 10

The data presented in this bulletin is for general information only. Manufacturer is not responsible for acceptability of these products in relation to system requirements. Patents and PatentsPending in U.S. and foreign countries. All rights reserved. Printed in U.S.A. Tyco reserves the right to change product design and specifications without notice. © Copyright 2003.

www.tycovalves.com

Tyco Valves & Controls

Stafford Facility Phone: 281-274-4400

Model Description50 Flame Arrester

Code Configuration00 Vertical10 Horizontal

Code Size2 2”3 3”4 4”6 6”8 8”0 10”1 12”

Code Housing/Bank Assembly Frame/Sheet Material1 Aluminum/Aluminum (extensible frame)/Aluminum2 Aluminum/Aluminum (extensible frame)/316 Stainless Steel3 Carbon Steel/316 Stainless Steel (fixed frame)/316 Stainless Steel6 316 Stainless Steel/316 Stainless Steel (fixed frame)/316 Stainless Steel

Code Hardware MaterialS Stainless Steel* Zn plated Carbon Steel (standard) - leave blank

50 00 2 6 S

Example: Vertical configuration flame arrester. 2” size all 316 Stainless Steel construction with Stainless Steel hardware.

Ordering Information

Extensible Aluminum Bank Frame - 5000 and 5010 Series

Closed Open