the benefits of coolant analysis - bureau veritas€¦ · the benefits of coolant analysis...

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The Benefits of Coolant Analysis There’s more to coolant analysis than testing coolant formulations — it’s about identifying problems within the cooling system that can be detrimental to engine and lubrication system performance and lead to premature engine failure. Coolant analysis can detect: n Cavitation Corrosion n Air Leaks n Glycol Degradation/Overheating n Cavitation Erosion n Combustion Gas Leaks n Acid Formation n Contamination n Electrolysis Four Goals of Coolant Analysis 1 – Preventive Maintenance Coolant testing and analysis can: n Determine the coolant’s suitability for continued use n Identify coolant mixing n Measure additives levels for adequate metal protection n Identify scale or acid-forming contaminants n Determine whether the coolant can be replenished or drained and replaced 2 – Predictive Maintenance Regular testing helps in predicting impending failures by identifying abnormalities and trends in sample results indicative of operational issues within the cooling system. 3 – Life Cycle Management Coolant analysis is just as powerful as oil analysis in identifying areas for improvement in equipment operations practices and maintenance procedures. 4 – Component Failure Identification Testing can identify engine or cooling system component failures such as blown head gaskets, EGR cooler failures, electrolysis, defective pressure caps or plugged coolant lines. bureauveritas.com/ocm *See test package details on back. Coolant Analysis

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Page 1: The Benefits of Coolant Analysis - Bureau Veritas€¦ · The Benefits of Coolant Analysis There’s more to coolant analysis than testing coolant formulations — it’s about identifying

The Benefits of Coolant Analysis There’s more to coolant analysis than testing coolant formulations — it’s about identifying problems within the cooling system that can be detrimental to engine and lubrication system performance and lead to premature engine failure. Coolant analysis can detect:

n Cavitation Corrosion

n Air Leaks

n Glycol Degradation/Overheating

n Cavitation Erosion

n Combustion Gas Leaks

n Acid Formation

n Contamination

n Electrolysis

Four Goals of Coolant Analysis 1 – Preventive MaintenanceCoolant testing and analysis can:

n Determine the coolant’s suitability for continued use

n Identify coolant mixing

n Measure additives levels for adequate metal protection

n Identify scale or acid-forming contaminants

n Determine whether the coolant can be replenished or drained and replaced

2 – Predictive MaintenanceRegular testing helps in predicting impending failures by identifying abnormalities and trends in sample results indicative of operational issues within the cooling system.

3 – Life Cycle ManagementCoolant analysis is just as powerful as oil analysis in identifying areas for improvement in equipment operations practices and maintenance procedures.

4 – Component Failure IdentificationTesting can identify engine or cooling system component failures such as blown head gaskets, EGR cooler failures, electrolysis, defective pressure caps or plugged coolant lines.

bureauveritas.com/ocm *See test package details on back.

Coolant Analysis

Page 2: The Benefits of Coolant Analysis - Bureau Veritas€¦ · The Benefits of Coolant Analysis There’s more to coolant analysis than testing coolant formulations — it’s about identifying

Physical Tests

• Visuals(color,foam,oil,fuel,magneticprecipitate, non-magnetic precipitate & odor)• pH• Glycol%• FreezePoint• Nitrite• SpecificConductance• TotalHardness

Conventional & Extended Life CoolantsContaminant and Inhibitor Anions by Ion Chromatography (IC)

Extended Life CoolantsOrganic Acids and Azoles by

High Performance Liquid Chromatography (HPLC)

Corrosion Metals & Inhibitors by Atomic Emission Spectroscopy (AES)

• Iron• Copper• Aluminum• Lead• Tin• Zinc• Silver• Calcium

• Magnesium• Borate• Silicon• Molybdenum• Phosphorus• Potassium• Sodium

Contaminants• Chloride• Fluoride• Sulfate

Inhibitors• Nitrite• Nitrate• Phosphate

Degradation Acids• Glycolate• Formate• Acetate• Oxalate

• Benzoate• 2-Ethylhexanoic Acid

• SebacicAcid• OctanoicAcid• p-Toluic

Azoles• MBT• TTZ• BZT

Organic Acids

Copyright 2016 Bureau Veritas

Coolant Analysis Test Packages BureauVeritas’CoolantAnalysistestpackagesaredesignedforthecoolantformulationsonthemarkettodayandtheapplicationsin which they are used. Regular testing and analysis can detect problems within the cooling system before they cause major damage or even failure.

OurStandardandPremiumtestpackagesmonitorthecorrosiveacidicandalkalineattributesofthecoolant,freezeandboilpointprotection, corrosion metals, contaminants and inhibitor levels. Also monitoring the organic acids in extended life coolants is beneficialinconfirmingproperfluidmaintenance.

Standard Coolant Analysis – Conventional & Extended Life Coolants StandardtestingisbeneficialindeterminingifaconventionalcoolantoranELCisacceptableforcontinueduseaswellasidentifycontaminants or any corrosion present resulting from a mechanical issue. It can also identify coolant “mixing,” which can leave the system vulnerable to corrosion.

Premiumtestingforconventionalcoolantsidentifiespossiblemechanicalissuessuchascombustiongasleaks,aircontamination,electricalgroundproblems,localizedover-heating,chemicalbreakdownsorothercontaminationsourcesinsideoroutsidethesystem.Premiumtestingcanalsodeterminethetypeanddegreeofcoolantdegradationandacidformationresultingfromacooling system problem.

PremiumtestingincludesalltestingintheStandardpackageplus:

Premium Coolant Analysis – Conventional & Extended Life Coolants

LOS ANGELES 3401JackNorthropAvenue

Hawthorne,CA90250

HOUSTON12715RoyalDriveStafford,TX77477

CHICAGO2450HassellRoad

HoffmanEstates,IL60195

ATLANTA3385MartinFarmRoad

Suwanee,GA30024-2247

bureauveritas.com/ocm

To order kits, call 1.800.655.4473