the benefits of coolant analysis - bureau veritas€¦ · the benefits of coolant analysis...
TRANSCRIPT
The Benefits of Coolant Analysis There’s more to coolant analysis than testing coolant formulations — it’s about identifying problems within the cooling system that can be detrimental to engine and lubrication system performance and lead to premature engine failure. Coolant analysis can detect:
n Cavitation Corrosion
n Air Leaks
n Glycol Degradation/Overheating
n Cavitation Erosion
n Combustion Gas Leaks
n Acid Formation
n Contamination
n Electrolysis
Four Goals of Coolant Analysis 1 – Preventive MaintenanceCoolant testing and analysis can:
n Determine the coolant’s suitability for continued use
n Identify coolant mixing
n Measure additives levels for adequate metal protection
n Identify scale or acid-forming contaminants
n Determine whether the coolant can be replenished or drained and replaced
2 – Predictive MaintenanceRegular testing helps in predicting impending failures by identifying abnormalities and trends in sample results indicative of operational issues within the cooling system.
3 – Life Cycle ManagementCoolant analysis is just as powerful as oil analysis in identifying areas for improvement in equipment operations practices and maintenance procedures.
4 – Component Failure IdentificationTesting can identify engine or cooling system component failures such as blown head gaskets, EGR cooler failures, electrolysis, defective pressure caps or plugged coolant lines.
bureauveritas.com/ocm *See test package details on back.
Coolant Analysis
Physical Tests
• Visuals(color,foam,oil,fuel,magneticprecipitate, non-magnetic precipitate & odor)• pH• Glycol%• FreezePoint• Nitrite• SpecificConductance• TotalHardness
Conventional & Extended Life CoolantsContaminant and Inhibitor Anions by Ion Chromatography (IC)
Extended Life CoolantsOrganic Acids and Azoles by
High Performance Liquid Chromatography (HPLC)
Corrosion Metals & Inhibitors by Atomic Emission Spectroscopy (AES)
• Iron• Copper• Aluminum• Lead• Tin• Zinc• Silver• Calcium
• Magnesium• Borate• Silicon• Molybdenum• Phosphorus• Potassium• Sodium
Contaminants• Chloride• Fluoride• Sulfate
Inhibitors• Nitrite• Nitrate• Phosphate
Degradation Acids• Glycolate• Formate• Acetate• Oxalate
• Benzoate• 2-Ethylhexanoic Acid
• SebacicAcid• OctanoicAcid• p-Toluic
Azoles• MBT• TTZ• BZT
Organic Acids
Copyright 2016 Bureau Veritas
Coolant Analysis Test Packages BureauVeritas’CoolantAnalysistestpackagesaredesignedforthecoolantformulationsonthemarkettodayandtheapplicationsin which they are used. Regular testing and analysis can detect problems within the cooling system before they cause major damage or even failure.
OurStandardandPremiumtestpackagesmonitorthecorrosiveacidicandalkalineattributesofthecoolant,freezeandboilpointprotection, corrosion metals, contaminants and inhibitor levels. Also monitoring the organic acids in extended life coolants is beneficialinconfirmingproperfluidmaintenance.
Standard Coolant Analysis – Conventional & Extended Life Coolants StandardtestingisbeneficialindeterminingifaconventionalcoolantoranELCisacceptableforcontinueduseaswellasidentifycontaminants or any corrosion present resulting from a mechanical issue. It can also identify coolant “mixing,” which can leave the system vulnerable to corrosion.
Premiumtestingforconventionalcoolantsidentifiespossiblemechanicalissuessuchascombustiongasleaks,aircontamination,electricalgroundproblems,localizedover-heating,chemicalbreakdownsorothercontaminationsourcesinsideoroutsidethesystem.Premiumtestingcanalsodeterminethetypeanddegreeofcoolantdegradationandacidformationresultingfromacooling system problem.
PremiumtestingincludesalltestingintheStandardpackageplus:
Premium Coolant Analysis – Conventional & Extended Life Coolants
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