the beretta xtrema2 disassembly and assembly

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Revision 0 Date 11-14-05 The BERETTA XTREMA2 Disassembly and Assembly Xtrema2DandA TS-2 Revision 0 Date 11-014-05 Released by: RGB © 2005 Beretta USA Corp.

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Page 1: The BERETTA XTREMA2 Disassembly and Assembly

Revision 0

Date 11-14-05

The BERETTA XTREMA2

Disassembly and Assembly

Xtrema2DandA TS-2

Revision 0 Date 11-014-05

Released by: RGB

© 2005 Beretta USA Corp.

Page 2: The BERETTA XTREMA2 Disassembly and Assembly

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Date 11-14-05

OPERATING SYSTEM OVERVIEW

BERETTA XTREMA2

Page 3: The BERETTA XTREMA2 Disassembly and Assembly

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Xtrema2 Locking System Overview

“Dual reinforced bolt rails” offer the highest level of stabilization and extends the reliability of the action

while controlling the orientation of the bolt assembly.

The breech bolt of the Xtrema locks into the oversize barrel extension, not the receiver, for increased strength

and rigidity.

This image shot from the front of the Receiver shows the “Dual Support Grooves” that stabilize

the bolt assembly bars.

Dual Locking Lugs for superior strength.

Page 4: The BERETTA XTREMA2 Disassembly and Assembly

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Gas Operation System Overview

“This photo was taken from the muzzle end of barrel shining a light through the gas ports.”

Fact:•Beretta gas operated shotguns offer one of the softest recoiling systems around because of our simple yet advanced design.

•Gas ports are self cleaning and rarely require manual cleaning.

•Chrome lining in our barrels aids in corrosion resistance and minimizes cleaning time.

Gas operation occurs when the spent gases pass through the gas ports inside of barrel as

illustrated on all three photos.

Page 5: The BERETTA XTREMA2 Disassembly and Assembly

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Magazine Cut-Off

Magazine cut-off button:

Simply depress the magazine cut off button and this will allow you to manually load one round at a time into the chamber while retaining any cartridges in the magazine tube.

Page 6: The BERETTA XTREMA2 Disassembly and Assembly

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BASIC DISSASSEMBLY AND ASSEMBLY

BERETTA XTREMA2

Page 7: The BERETTA XTREMA2 Disassembly and Assembly

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Check To Make Sure Gun Is Unloaded

Step 1: Before performing any work on your Xtrema 2, always check to ensure that the gun is unloaded: chamber empty, magazine tube empty and receiver cartridge carrier empty.

Pointing the muzzle of the shotgun in a safe direction depress the silver colored carrier stop button in towards the butt of the shotgun.

Step 2: Grasp and pull the cocking handle to the rear, locking the breech bolt in the open position.

Page 8: The BERETTA XTREMA2 Disassembly and Assembly

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Check to Ensure The Gun Is Unloaded

Carrier Magazine Follower

Step 3: Visually inspect the chamber, carrier, and magazine tube to ensure that the shotgun is unloaded and safe.

Chamber After following these safety steps, you

are now ready to start the disassembly of your Beretta Xtrema2 Step 4: Move the

Safety Button to the “On Safe” position. The red band should not be visible on the safety button shaft.

Safety Off ! Safety On

Page 9: The BERETTA XTREMA2 Disassembly and Assembly

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Removing Barrel From Receiver

2. Remove Forearm1. Remove Cap

3. Remove Barrel

4. Remove piston from the gas cylinder using your fingers tips, no tools are

required to perform this task.Exhaust ports vent surplus operating gases created by

higher pressure ammunition, adding to the soft felt recoil effect of the

Xtrema.

Page 10: The BERETTA XTREMA2 Disassembly and Assembly

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Replacing Gas Piston

Step 1: When replacing your gas piston observe that the gas ring “scrapers” are facing towards the

muzzle end.

Step 2: IMPORTANT NOTE: To prevent possible damage to the gas ring, squeeze and hold the gas

ring in a compressed position as the piston is inserted into the cylinder.

Step 3: utilizing minimal force push the gas piston back into cylinder. Step 4: Continue pushing the gas piston until it stops

flush with chamber.

Page 11: The BERETTA XTREMA2 Disassembly and Assembly

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Removing Bolt From Receiver

The bolt head has two visible grooves around the neck. The groove closest to the chamber end of the bolt head, highlighted in red for instructional purposes only, is your

visual indicator to facilitate removing the cocking lever from the bolt.

Push the bolt head rearward until the forward grove on the neck is even with the front edge of the bolt body.

Simultaneously, pull on the cocking handle.

As keyway recesses inside the bolt head aligns, the “keyed” cocking handle will be free to pull out of the

assembly.This picture shows the “keyed” cocking handle removed

from the bolt assembly. Note the alignment of the keyway recesses in bolt head and bolt body.

Page 12: The BERETTA XTREMA2 Disassembly and Assembly

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Removing Your Trigger Group Assembly

Never attempt to remove the trigger assembly with the bolt in the open position.

Correct position of bolt to remove trigger assembly

A. Drift the trigger plate retaining pin from the left side of the receiver towards the right (bolt) side.

B. Pulling forward and down on the trigger guard will free the trigger assembly from receiver.

C. Once removed, clean and lightly lubricate the moving parts with the Beretta Oil supplied with your gun.

A CB

Page 13: The BERETTA XTREMA2 Disassembly and Assembly

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Removing The Gel-Tek Pad

In this illustration we are utilizing the Beretta shotgun tool, that has been specifically design to

work on any Beretta Shotgun. Lifting the “U” clamp will free the Gel-Tek Pad.

The “U” clamps are secured to the posts as illustrated on these two photos.

Page 14: The BERETTA XTREMA2 Disassembly and Assembly

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Removing The Xtrema 2 Stock

1. Using a 13 mm socket and extension remove the stock bolt nut and washer.

Beretta Shotgun Multi-Tool2. Once nut is removed continue the remaining steps illustrated below.

3. With the nut removed the stock assembly should come away free but, if not, a gentle chopping motion to the stock will free it from the receiver.

4. When removing the stock, make careful note of the orientation of your rear drop plate washer inside the stock and front drop spacer between the stock and receiver. The orientation of these spacers controls cast on/off and comb height.

Page 15: The BERETTA XTREMA2 Disassembly and Assembly

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Removing Kick- Off Recoil Reduction System(on models so equipped)

5. Remove the swivel bushing plug or swivel in order to gain access to the swivel bushing that secures the Kick-Off system insert.

6. Utilizing a 6mm Allen wrench, unscrew the sling swivel bushing.

8. Completely remove the swivel bushing in order to free the Kick-Off insert from the stock. Separate the insert from the stock.

7. Unscrewing the swivel bushing.

Page 16: The BERETTA XTREMA2 Disassembly and Assembly

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Installing The Kick-Off Recoil Reduction System

1. Determine the previous drop setting and properly orient the shim.

2. Slide the rear drop plate into the channels of the

insert.

The Drop Plate must be installed with the desired cast stamping facing the top and rear of the stock.

IMPORTANT NOTE: The orientation of the cast and drop markings on the front Drop Spacer must be identical to the rear Drop Plate. Failure to follow this instruction may result in stock breakage!

Plate is located in channels and not on top of them.

Drop plate properly installed

Page 17: The BERETTA XTREMA2 Disassembly and Assembly

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Installing The Kick-Off Recoil Reduction System

Special notice: Area on stock: Upon reassembly pay close attention to the “bevel” at the end of the stock. These angles allow the rubber cover to seat flush with the stock.

2. Appling gentle but even pressure, walk the rubber boot around the stock with your thumb to ensure that no kinks or buckling occur once installed.

1. Align the Kick-Off insert with the stock. Make sure your rear drop plate washer is properly orientated.

1. Push here

2. Install bushing

A closer look at a proper fit once the insert is flush with rear of stock. 3. Firmly holding the insert to the back of the stock

install the swivel bushing to secure KO recoil reduction system to stock.

Page 18: The BERETTA XTREMA2 Disassembly and Assembly

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Avoid Installing The Insert Boot Wrong!

Improperly Installed Recoil Reduction System – boot has

pulled away from stock.

Properly Installed.

The rubber boot is smooth with the stock.

Page 19: The BERETTA XTREMA2 Disassembly and Assembly

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Installing The Xtrema 2 Stock

1. Orient the front drop spacer with the correct Setting facing the top and rear of the stock.

IMPORTANT NOTE: The orientation of the cast and drop markings on the front Drop Spacer must be identical to the rear Drop Plate. Failure to follow this instruction may result in stock breakage!

Photo showing the relationship of the front drop spacer and rear drop plate.

2. Slide stock over the stock bolt tube.3. Install the lock washer and nut.

Tighten the nut to 12 ft. lbs. or until snug. Install the Gel-Tek pad.