the biofidelity of the eurosid neck - ircobi the biofidelity of the eurosid neck f. bendjellal - c....

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ABSTRACT THE BIOFIDELITY OF THE EUROSID NECK F. BENDJELLAL - C. TARRIERE LABORATOIRE DE PHYSIOLOGIE ET DE BIOMECANIQUE ASSOCIE A PEUGEOT SA ET RENAUL T 132, rue des Suisses - 92000 NANTERRE (FRANCE ) R.L. STALNACKER DEPARTMENT OF MECHANICAL ENGINEERING OHIO STATE UNIVERSITY - COLUMBUS - OHIO (U.S.A.) D. GILLET INSTITUT DE RECHERCHE B IOMECANIQUE ET ACCIDENTOLOGIQUE Höpital Ambroise Par e - 92100 BOULOGNE BILLANCOURT (FRANCE) M. S. ULMAN Transportation Research Center of Ohio East Liberty, OHIO 43319 F. GUILLON Institut de Recherche Orthop edi qu e HOPITAL R. POINCARE 92380 GARCHES - FRANCE This paper deal s with the EUROSID neck performance in terms of biofidelity in both latera l and frontal impact directions. The human reference data base compri ses the results from volunteer s led tests conducted by the Nava l Biodynamics Laboratory in New Orleans. The EUROSID neck evaluation, according to these data, was performed on the basis of whole dummy sled tests -for lateral direction - and pendulum tests- for f rontal direction-. In ear lier APR publication (1 ), it was shown that EUROSID neck responses in l ater�l direction are rather sati sfactory. Thi s conclusion was however based on the basis of the first formulation of neck requirements as proposed by ISO/TC22/SC12/WG5 (2 ) . Recently, these require- ments have been completed ( 3 ) . Accordi ng to thi s new f ormu l at i on, an evalua- tion of EUROSID neck performance i s proposed here. In order to i l lustrate the neck behaviour under frontal sol licitations a do- zen frontal pendulum tests involving the EUROSID head/neck assemb ly were car- ried out by the Vehicle Research and Test Center (4) . Resu lts of one of the most severe pendulum test are presented and compared to the corridors genera- ted at TNO (4) using a mathematical simulation of human vol unteer behaviour. 1 . INTRODUCTION A first attempt to develop a dummy neck with re liable responses in latera l direction was made by the Association Peugeot-Renault in 1982. This first version was desi gned to be used on the APROD dummy (5) and bui lt on the basis of human data obtained from low severity sled tests (6) . The evaluation of the biofidel ity of this neck was performed within the framework of the EEC Compari son Testing Programme in 1982 ( 7 ) . Fol lowing the conclusion of this programme, a new neck prototype has been redesi gned and tested . Resul ts showed a much better durabi l ity and a sati sfactory behaviour of the neck ( 2 ) . 263

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ABSTRACT

THE BIOF I DE L I TY OF THE EURO S I D NECK

F . BE NDJE L LAL - C . TARR I E RE LABORATO I RE DE PHY S I OLOG I E ET DE B I OMECAN I QU E

ASSOC I E A PEUGEOT S A ET RENAUL T 1 32 , rue d e s S u i s s es - 92000 NANTE RRE ( FRANC E )

R . L . STALNACKER DE PARTMENT OF MECHAN I CAL ENG I NE ER I NG

O H I O STATE UN I VE RS I TY - COLUMBU S - OH I O ( U . S . A . )

D . G I LLET I NS T I TUT DE RECHERCHE B I OMECAN I QU E

ET ACC I D E NTOLOG I QUE Höp i t a l Ambro i se P are - 9 2 1 00 BOU LOGNE B I LLANCOURT ( FRANCE )

M . S . U LMAN Tran s portati on Researc h Center of O h i o

E as t L i berty , OH I O 433 1 9

F . GU I LLON I n s t i tut de Rec he rc h e Orthopedi que

HO P I TA L R . PO I NCARE 92 380 GARCHES - FRANCE

Th i s paper de a l s wi t h the EUROS I D neck performance i n terms of b i ofi de l i ty i n both l ater al and fro n t a l i mp act di rect i on s . The h uman reference d at a b ase compri ses the res u l t s from vo l unteer s l ed te s t s conducted by the N a v a l B i ody n ami c s L aboratory i n New O r l e a n s . The EUROS I D nec k ev a l u at i on , accord i n g to these d at a , was performed on the b as i s of wh o l e dummy s l ed t e s t s - for l ateral d i rect i on - and pend u l um t e s t s ­for front a l di rect i on - . I n ear l i er A P R pu b l i c at i on ( 1 ) , i t w a s shown t h at EURO S I D neck responses i n l ater�l d i rect i on are rat h er s at i sfactory . T h i s conc l u s i on was however bas ed on the bas i s of the f i r s t formu l at i on of nec k req u i rements as proposed by I SO/TC 2 2 / SC 1 2/WG5 ( 2 ) . Recent l y , these requ i re­ment s h ave been comp l eted ( 3 ) . Accord i n g to t h i s new formu l at i on , an ev a l u a­t i on of EUROS I D neck performance i s proposed here . I n order to i l l u s t r ate the neck b e h av i our under front a l s o l l i c i t at i on s a do ­z en fro n t a l pendu l um tests i nv o l v i n g t h e EUROS I D head/nec k a s s emb l y were car­ri ed out by the Vehi c l e Research and Test Center ( 4 ) . Res u l t s of one of the most severe pendu l um test are presented and compared to the corri dors genera­ted at TNO ( 4 ) u s i n g a mathemat i c a l s i mu l at i on of human vo l unteer behavi our .

1 . I NTRODUCT ION

A f i r s t attempt to deve l o p a dummy nec k wi t h re l i ab l e res ponses i n l at e r a l di rect i on was made by the A s soc i at i on Peugeot - Ren au l t i n 1 982 . Th i s f i r s t vers i on was des i gned t o be u s e d o n the APROD dummy ( 5 ) and b u i l t on the b a s i s of human d ata o b t ai ned from l ow severi ty s l ed tests ( 6 ) . The e v a l u at i on of the b i ofi de l i ty of t h i s nec k was performed wi t h i n the framework of the E E C Compari son Test i ng Programme i n 1 982 ( 7 ) . F o l l owi n g the conc l u s i on o f th i s programme , a new nec k prototype h as been rede s i gned and tested . Resu l ts showed a much better durabi l i ty and a s at i sfac tory beh av i our of the neck ( 2 ) .

263

T h i s prototype was chosen for the EURO P EAN S I DE I M PACT DUMMY EURO S I D and eva­l u ated i n the fr amework of an exten s i ve test i ng prog r amme s pon sored by the E E C i n 1 986 , where E U RO S I D was s u b j ected to a l arge number of experi ment s . I n th i s programme , part i c u l ar attent i on was g i ven t o the eva l u a t i on o f the neck b i of i de l i ty , wh i c h compri sed s i x s l ed tests i n vo l v i n g the who l e dummy . Some res u l t s of one l ow G - l evel test were a l ready presented i n ear l i er pub l i c at i on ( l ) , where E U ROS I D neck res pon s e s were compared to data proposed by t h e I SO/TC 2 2 / S C 1 2/WG5 ( 2 ) . D at a f o r durrmy n ec k req u i reme n t s h ave been recen t l y comp l eted by t h i s gro u p wi t h add i t i on a l res u l t s from n i ne vo l unteer t e s t s ( 3 ) . I t i s t h e refore nece s s ary t o eva l u ate the E U RO S I D n e c k beh av i our accord i n g to these new requ i remen t s . Th i s i s pres ented i n sec t i on 3 of t h i s pape r . E ven the EUROS I D neck was not des i gned for front a l s o l l i c i t ati on s , i t appea­red to be of i n terest , g i ven i ts symet r i c a l defi n i t i o n , to compare i ts beha­vi ou r wi t h ex i s t i n g v o l unteer data in fron t a l di rec t i on . T h i s ev a l u at i on was performed by the Veh i c l e Researc h and Test Center i n E as t L i berty - Oh i o duri n g the beg i n n i n g of 1 986 . The test conf i gurat i on used by t h i s l ab o r atory i s a pendu l um test , wh i c h i n f act requ i res a s i mp l e proc e s s and i nvo l ves a l es ser cost t h an a who l e dummy s l ed tes t . Accordi n g to a pendu l um acc e l e r a ­t i on pu l se defi ned on the bas i s o f fro n t a l s l ed tests i n v o l v i ng v o l unteer ( 9 ) the EUROS I D head -nec k assemb l y was s u b j ected to about e l even fron t a l pendu l um test s , wi t h at l e ast s i x tests reached maxi mum v e l o c i t i es and dece­l er at i o n s over 7 m/ s and 1 5 g res pect i ve l y . Res u l t s from one test are g i ­ven i n sect i on 4 together wi t h corr i dors con s i s t i n g of head acce l erat i o n s and excurs i on s .

2 . THE EUROS I D NECK DESIGN

The E U ROS I D neck des i gn compri s e s a cen t r a l sect i on made of a spec i a l 70-sh ores r u bber t h at l i nk s two i nterfaces , each c o n s i st i ng of two met a l d i s k s wi t h rubber buffer s i n s i de . The met a l di s k s bei n g l i n ked by means o f a s crewed h a l f -s phere , wh i ch c o n s t i tutes a p i vot as s h own i n F i gure 1 . The s e ­veral nec k components were des i gned i n order t o reproduce a correct head mo ­t i on o bs erved w i t h h u man s l ed tests i n l atera l d i rect i on , i . e . : - a pure tran s l at i on i n the p l ane of i mp act dur i n g the fi rst phase of move­

men t , - a rot at i o n a l movement composed by a l ater a l f l ex i on and a tor s i on i n the

f i n a l ph ase of moti on . F i gure 2 i l l u st rates t h i s type of head mot i o n .

3 . EUROS I D NECK B I OF I DEL I TY I N LATERAL D I RECT ION

Si x s l ed tests i n vo l v i n g the who l e EUROS I D dummy were performed as a part of EEVC e v a l u at i on progr amme ( l ) . One test , n umber E U RO 2 , was s e l ected for compar i son wi t h vo l unteer dat a . A s i nd i c ated prev i o u s l y , t h i s dummy test wi l l be eva l u ated wi t h res pect to new data a v a i l ab l e from I SO g roup ( 3 ) , wh i c h comp r i se the f o l l owi n g type of requ i rements :

264

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T 1 1

part 1

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, 1

V Head-neck

1 1

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i nterface

'T· 1 1 i--Nec k -thorax i nterface 1 1

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F i gure 1 EURO S I D NECK DE S I GN

Head tran s l at i on Head rot at i on

z

- ·- ". !

\ .. / bead

Fi gure 2 A F i gure 2 B

F i gure 2 HEAD MOT I ON AS OBSERVED I N HUMAN LAT E RAL SLED TE STS

265

- T l ( f i r s t t horaci c vertebr a ) k i nemat i c s : Maxi mum hori zon t a l di s p l acement and acceleration ,

- Head angu l ar mot i on : Maxi mum head f l ex i on and twi s t . The head f l ex i on i s defi ned as the an gu l ar d i s p l acement of the i nfer i o r - s u peri or axi s of t h e head re l at i ve t o vert i c a l ; h e ad twi s t i s the head rot at i on about i t s i nfer i or - s u peri or ax i s ,

- Head l i near di s p l acement : Maxi mum h e ad c . g . di s p l acement s rel at i ve to T l i n ho ri zo n t al and verti c a l d i rect i o n s ,

- Head acc e l erat i on : Front a l , l at e r a l and vert i c a l acce l er at i o n s of t h e head c . g . ,

- T i me of max i mum head exc urs i o n . For each k1 nemat 1 c al parameter , a requ i red range for a dummy neck re s ponse i s s pec i f i ed . The new formu l at i on di ffers f rom the prev i ou s one ( 2 ) mai n l y be­c ause the requ i rement s are now based on 9 v o l unteer te s t s re s u l t s , i . e . wi t h n i ne di fferent s u b j ec t s , whereas prev i ou s I SO recommen d at i o n s h ave been pro posed wi t h res pect t o on l y o n e vo l unteer test . I n the f o l l owi n g , res u l ts of E U RO 2 t e s t s are presented .

3 . 1 . TESTS S E T - U P

The dummy w a s p l aced o n the seat i n the upri ght s i tt i n g pos i t i on . The seat was fi xed to the s l ed s i mi l ar to t h e one u sed by Ewi ng* ( 6 ) i n a s i deward po­s i t i on . A wooden s i de board was f i xed vert i c a l l y to the seat i n order to l i ­m i t the dummy t r an s l ati o n n a l mot i on . To sec u re the dummy to the seat , a r e s ­tra i nt system compri s i n g shou l der strap s , a l ap be l t and a ny l on be l t around t h e e h e st was u s ed . P r i or to the test , the anteri or- posteri or ax i s of t h e dummy ' s head was approxi mat l y hori zont a l . The dummy was i n strumented wi t h acce l erometers l oc ated i n the head and t h e s p i ne res pec t i ve l y a t T l a n d T4 . F o r the computat i on o f head re l at i ve mot i on w i t h res pect to T l , th ree a l umi n i um t argets were fi xed o n to the head s k u l l and nec k brac k et re s pect i ve l y , as s h own i n F i gure 3 . C i nematograph i c coverage of the test was prov i ded by f i ve h i gh s peed c ameras wi t h a fi l mi ng freq uency of 500 frames per second . Acco rd i n g to t h i s te st set - u p , the E UROS I D dummy was s u bj ected to a test where max i mum s l ed v e l oc i ty and acce l er at i on reached 6 m/s and 7 G res pect i ­v e l y . T h e s l ed acc e l erat i o n - t i me h i story corre s pondi n g to EURO 2 test i s p l otted i n F i gure 4 toget h er w i t h t h e requ i red pu l se . Except for the f i r s t 2 5 ms , where sma l l devi at i on s occ u red , E URO 2 acce l er at i on pu l se l i es wi t h i n the corri dor .

* I n the test set - up u sed by A P R , the s l ed was dece l erated by means of p o l yuret h ane tubes after a s pec i f i ed di s p l acement i n order to ac h i eve the 6 m/ s i n i t i a 1 ve 1 oc i ty .

266

EUROS ID co u 7 .'.in k�

Fi gure 3 H EAD I NSTRUMENTAT I ON U S E D FOR EURO 2 SLED TEST

F i gure 4 S L E D ACCE L E RAT I ON - T I ME H I STORY FROM EURO 2 TEST C OMPARE D W I TH ACCELERAT I ON -T I ME C O R R I DOR OBTA I NED

FROM V O L U NTER TESTS ( DASH E D L I NE S )

267

Head and T l coordi n ate systems

The or i en t at i on of head and Tl coord i n ate sys tems i s i nd i c ated i n F i gure 5 . Both are ri g h t - h anded orthogon a l systems . Head coord i n ate system of E U RO S I D i s l oc ated at the c . g . , wh i l e T l coordi n ate system i s f i xed near the base of the nec k and on the n eck brac k et . Head and T l y axes are p a r a l l ed to the di ­rect i on of s l ed acce l er at i on vector but oppos i te to the s l ed di s p l acement di ­rect i on . The p l ane of i mp act i s here def i ned by YZ p l ane .

X

3 . 2 . T l K I NEMAT I CS

he.ad

X

z

y

z

( base a� �he {Jeck)

y

D1recrlon oi �led acce \exn r;o11 vech:)V'

Fi gure 5 HEAD AND T l COORD I NATE SYSTEMS

The traj ectory of T l - or i g i ne wi t h res pect to the s l ed i s i l l u s t r ated i n F i g u ­r e 6 w i t h t h e ori e n t at i on o f T l i nfer i o r - s u peri or axi s . l t appears t h at for EURO 2 tes t s , the rotat i on of Tl i s neg l i g i b l e , the max i mum ang l e reached be i ng about 4 degree s . A l so neg l i g i b l e are d i s p l acements of T l -or i g i ne a l ong x and z ax i s re s pect i ve l y when compared to the hori zont a l d i s p l acement . The max i mum magn i tude of th i s d i s p l acement r e l at i ve to the s l ed i s 46 mm wh i c h corre s pond s to l ower l i mi t of t h e req u i red ran ge , i . e . between 46 mm and 63mm ( 3 ) . O ne c an a l so o b s erved t h at , as s h own i n F i gure 6 , the Tl traj ectory i s re pre sented by a pure tran s l at i on i n the i mpact p l ane .

268

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- 1 40

-180

- 180

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\ \ • · • <1nato1111 c� l o r • l'"e

-280 -240 -220 - 200 - �ao - 1ao - 1 40 AX• V (ftUI)

F i gure 6 T l -K I NEMAT I CS RE LAT I VE TO THE SLED OBTA I NE D F ROM EURO 2 TEST

In F i gure 7 are p l otted hori zon t a l acce l erat i on -t i me h i stor i es for T l and T4 respect i ve l y . Both cu rves h ave a maj or peak fo l l owed by several pea k s of l e s ­s e r amp l i tude . Maxi mum magn i tudes re ac hed by t h e major and t h e secondary peak are 1 3 G and 7 . 54 G for T l and 1 5 . 5 G and 8 G for T4 res pect i ve l y . lt c an be emp h a s i zed t h at suc h s h ape of T l acc e l erat i on curve i s a l so observed wi t h v o l unteers ( 6 ) . F i gure 8 i l l ustrates T l acce l erat i o n -t i me h i s tory for E U RO 2 test wi t h T l ac­c e l e rati on cor r i dor def i ned from v o l unteer t e s t s ( 3 ) . lt f o l l ow s t h at E URO 2 T l res pon ses meet bot h corr i dor s h ape and peak mag n i tude requ i remen t s .

3 . 3 . HEAD K I NEMAT I CS

Duri n g the f i rst part of mot i on , the head i n test EURO 2 descr i bes a pure t r a n s l at i on i n the p l ane of i mp act , wi t h the d i s p l acements of h ead c . g . a l o n g x and z axi s a l most neg l i g i b l e . The durat i on of t h i s f i rst mot i on i s about 42 ms . Then t h e h ead movement becomes t h reed i men s s i o n a l w i t h t h e c . g desc r i b i n g a c i rcu l ar arc and the head rotat i n g about i t s antero­poster i or ax i s and i ts i nfer i or - s u per i or �x i s respec t i ve l y . An i l l u s t r at i on of head mot i on re l at i ve to T l i n test E U RO 2 i s proposed i n F i g u re 9 . Th i s g raph i c a l output , where t h e h e ad i s represented by a c u b e , i s gener ated by a computer programme ca l l ed Anafi l m- 30 . Th i s cub i c repres e n t at i on of the h e ad we l l descr i bes angu l ar and l i near h ead d i s p l acement s .

269

F i gure 7 H O R I ZONTA L ACC E L E RAT I ON-T I ME H I STORY FOR T l _ _ _ _ AND T4 _

OBTA I NED FROM EURO 2 TEST

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\ - ----1 \ "' / \ �

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F i gure 8 COMPAR I SON BETWEE N T l HOR I ZONTAL ACC E L E RAT I ON - T I ME H I STORY IN TEST EURO 2 AND T l -CORR I DOR OBTA I NED FROM

VOLUNTEERS TESTS ( DASHED L I NE S )

270

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-200 .__,_3�00=-----,_2�00=--�--10�0 �-.....0��1�00=--___,2,,..,.;.oo Axe V (1119�

F i gure 9 HEAD K I NEMAT I CS RE LAT I VE TO T l I N TEST E U RO 2 G E N E RATED B Y ANAF I LM - 30 PROGRAMME

More s i mp l e re presentat i on of head mot i on i n EURO 2 test i s proposed i n F i ­g u re 1 0 , where the ori entat i on of z - axi x i nd i c ates h e ad f l ex i on . The peak ma­gn i tude reac hed by head c . g . l ater a l and vert i c a l di s p l acement s re l at i ve to Tl are 1 34 mm and 3 1 . 5 mm res pect i ve l y . A l so shown i n F i gure 1 0 are the req u i red range from vo l unteer test s . W h i l e head c . g . l ateral di s p l acement i s wi t h i n the 1 30 - 1 62 mm r ange , the h e ad c . g . vert i c a l di s p l acement i s about 50 percent l e sser t h an the l ower vo l un ­teer l i m i t i . e . 64 rrm ( 3 ) . Head rotat i on s reac h ed 50 degrees for the f l ex i on and 1 9 degrees for the twi s t res pect i ve l y . We c an note t h at head f l exi on an g l e i n EURO 2 test i s much c l o ser to v o l unteer d at a ( 44 and 59 degree s ) t h an head tors i on ( 32 and 4 5 degrees ) . l t s h ou l d be noted t h at bot h l i near and angu l ar peak di s p l acements of the head in EURO 2 test take p l ace appro xi mat l y at the s ame t i me , i . e . 1 20 ms as shown i n F i g ure 1 0 . Thu s , i ts correspo nds to the t i me of maxi mum head excu r ­s i on . Due to the di fference i n the def i n i t i on of the ti me zero between NBDL and A P R ( 6 ) , ( 1 0 ) the t i me o f maxi mum h e ad excurs i on i n EURO 2 t e s t h as to be s h i fted of about 50 ms , wh i c h gi ve 1 70 ms . T h i s va l ue i s i n accordance wi t h vo l unteer d at a ( 3 ) , wh i c h requ i re a t i me r ange of 1 59 ms to 1 75 ms .

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F i gure 1 0 HEAD C . G . TRA J E C TORY W I TH THE O R I E NTAT I ON OF HEAD Z -AX I S I N THE I M PACT PLANE OBTA I NED FROM EURO 2 TEST

I n F i gure 1 1 a and b are res pecti ve l y compared y and z components of the h e ad c . g . acc e l erat i on i n EURO 2 test wi t h v o l unteer corri dors . The max i mum head c . g . acc e l erat i o n s obtai ned are 9 G i n l atera l and 6 G i n vert i c a l d i rect i on . The l atera l component i n EURO 2 test bei ng c l ose to 8 G ; 1 1 G vo l unteer ran ge , wh i l e the vert i c a l component i s of 2 G l es ser t h an the requi red r an g e .

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F i g ure 1 1 : HEAD ACC E L E RAT I O N - T I ME H I STOR I E S ALONG Y ( F I GURE 1 1 A ) AND Z ( F I GURE 1 1 B ) D I RECT I ON RE SPECT I VELY I N TEST EURO 2

COMPARED W I TH VOLUNTEER DATA ( DASHED L I NE S )

272

4 . EUROS I D NECK B I OF I DELITY I N FRONTAL D I RECT I ON

As part of a researc h programme conducted at VRTC ( 4 ) seve r a l a l ready exi s ­t i ng nec k s as we l l as new i mproved neck des i gns were tested i n fron t a l d i rec ­ti on u s i n g a pendu l um test confi gurat i on . I n the sect i on , pendu l um i n pu t c o n ­di t i o n s a n d the s pec i f i c at i o n s for a dummy n e c k e v a l u at i on i n fron t a l d i rec­t i on are pro posed . Res u l t s from one of the mos t severe pendu l um test i nv o l ­v i n g E U RO S I D h ead -neck as semb l y are presented wi t h res pect to the s peci f i c a ­t i o n s ( 4 ) .

4 . 1 . PENDULUM TEST COND I T I O N S

Dummy nec k ev a l u at i on c an b e performed u s i n g a s l ed confi gurat i o n , wh i c h re­produces i n put condi t i o n s u s ed by NBDL i n v o l unteer test s . Such a test conf i ­gurat i on i n v o l ves , however , a comp l i c ated proc e s s and a h i gh cos t . On the contr ary , a pendu l um confi g u r at i on i s more s i mp l e and requ i res a b as i c i n st rumen t i on and thus a shorter ti me for d at a proce s s i n g . T h e pendu l um pu l se u s ed i n the s t and ard Part 5 7 2 c a l i b r at i on d i ffers from the most severe NBDL vo l unteer tes t s due to the effect of angu l ar ve l oc i ty of the pendu l um and to t h e max i mum i mpact ve l oc i ty wh i c h i s l i mi ted t o 7 m/s and q u i te i nfer i o r to the max i mum o f 1 7 m/ s obtai ned wi t h vo l unteer test s . To comp en s ate th i s l ower i mp act ve l oc i ty , a pendu l um pu l se was c re ated by HOE N and W I SMAN ( 1 1 ) wi t h a l ar ger rate of on s et and peak acce l er at i on magn i ­tude t h an i n v o l unteer tes t s . U s i ng a j ud i c i o u s comb i n at i on of i mp act mate ­ri a l s a pu l se w a s defi ned wi t h a l en gh t reproduci n g the fu l l r i se u p to the max i mum acce l er at i on , as s h own i n Fi gure 1 2 .

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273

4 . 2 . NECK PERFORMANCE REQU I REMENTS

Mat hemat i c a l si mu l at i o n s were conducted by TNO ( 1 1 ) wi t h the pendu l um pu l se shown i n F i g u re 1 2 and u s i n g a two p i vot neck mode l . Bases on res u l ts of these s i mu l at i on s , a set of k i nemat i c a l req u i rement s were def i ned , i nc l udi n g the fo l l ow i ng c orr i dors : - Head c . g . acce l er at i on -t i me corr i dor for x ( front a l ) and z ( verti c a l ) com-

ponent res pect i ve l y , - Head an g l e - t i me corri dor , - · Neck an g l e - t i me corri dor . I n the fol l owi n g sect i on , E UROS I D nec k beh a v i our as regards these corr i dor i s d i s c u s s ed .

4 . 3 . EUROS I D NECK TEST RESULTS

About e l even fron t a l pendu l um tests were c arri ed out by VRTC u s i n g the E U ROS I D h e ad -neck as semb l y . In s i x of t hese te s t s , i n put condi t i o n s were s i ­mi l ar i n severi ty to the mos t v i o l ent vo l unteer tes t . Maxi mum i mpact ve l oc i ty and dec e l e r at i on reac h ed were 7 m/s and 1 5 g res pec t i v e l y . Under such cond i ­t i o n s , the neck showed good durab i l i ty . Res u l t s from one pendu l um test are pre sen ted i n the fol l owi n g . I n fi gures 1 3 and 1 4 are p l otted E U RO S I D head acc e l e r at i on -t i me h i stor i e s a l ong x a n d z ax i s respec t i v e l y wi th the corres pond i n g corri dors . T h e vert i ­c a l acce l er at i on component i n E U RO S I D test shows some di fferences wi t h the corri dor , but the s h ape of i ts cu rve i s a l most s i mi l ar to t h at of the corr i ­dor . The rate of on set of EUROS I D h e ad l on g i tudi n a l component i s h i gher than t h at of the corri dor as shown i n F i g ure 1 4 . One c an o bserve t h at t h i s EUROS I D h e ad response i s c h aracter i sed by t h ree succe s i ve peak s wh i c h take p l ace duri ng the fi r st 1 00 ms ; var i at i on s i n terms of acce l er at i on drop between t h e s e peak s appear t o i ncrease the di scre panc i es between E U ROS I D head res po n s e and t h at of the corr i do r . Nec k ang l e -t i me h i story obt a i ned i n E U ROS I D pendu l um test i s compared i n F i g ure 1 5 wi t h i ts corres pondi n g corri dor . I t fo l l ows t h at EUROS I D neck ang l e i s reaso n a b l y s i mi l ar to the corri dor , except for di fference i n peak magn i ­tude , wh i c h i s for E U ROS I D of about 1 8 degrees l es ser . Both corri dor and EUROS I D peak neck an g l es take p l ace approxi mat l y at the s ame ti me , i . e . 1 00 ms . EURO S I D head an g l e and the s pec i f i ed corri dor are res pec t i v e l y p l otted i n Fi gure 1 6 . Head ang l e v ari at i on for EUROS I D appears to be greater t h an t h at of the head an g l e corr i dor . Th i s di fference i n vari at i on may s uggest t h at the EUROS I D h ead -neck p i vot i s softer i n front al d i rect i on t h an t h at of t h e vo l unteer .

274

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5 . D I SCUSS I ON - CONCLUSION

I n t h i s study , the EUROS I D nec k b i of i de l i ty was ev a l u ated on the b as i s of v o l unteer d at a i n l ateral and i n front a l i mp act di rect i o n s respec t i ve l y . The performance of t h i s nec k i n l atera l di rect i on were ev a l u ated by comp ar i n g res u l ts f rom o ne s l ed test , where t h e enti re EUROS I D w a s i n v o l ved , wi t h t h o ­s e from n i ne vo l unteer test s . The EUROS I D dummy was i n fact subj ected t o t h e s ame i mp act condi t i ons a s for t h e v o l unteer s . For t h e front a l i mp act d i rec ­t i on , the nec k performance were ev a l u ated i n VRTC u s i n g a s i mp l e pendu l um test i n v o l v i ng t h e EUROS I D h ead - neck as semb l y . The performance c r i teri a and the pendu l um pu l se were estab l i s hed from vo l unteer tests on the bas i s of math emat i c a l s i mu l ati ons conducted by TNO . F u rthermore , t h e neck was tested i n a s l ed confi gurat i on wi t h the head -neck assemb l y b o l ted to a buck on a Hyge s l ed . Compared to the pendu l um test , th i s l ast confi g u r at i on i s more c l oser to vo l unteer i n i t i a l test condi t i o n s . D at a dea l i n g wi t h s l ed ( front a l ) e v a l u at i on a re g i ven i n an annex of t h i s paper toget her wi th res u l t s from tests wi t h t h e Hybr i d I I I nec k , s i nce they were not a v a i l ab l e i n t i me . The conc l us i o n s to be drawn from t h i s study can be res umed as fol l ows :

5 . l . P E RFORMANCE I N LATERAL D I RECT I O N

5 . 1 . l . T h e re s ponses o f the b a s e ( T l ) o f the EUROS I D neck i n terms of k i nemat i cs and dyn ami c s are c l ose to vo l unteer d at a .

5 . 1 . 2 . The head re l at i ve mot i on wi t h res pect to T l i s s i mi l ar to t h at observed wi th v o l u nteer s .

276

5 . l . 3 . L ater a l head f l exi on and head c . g l atera l di s p l acement are res ­pect i ve l y wi th i n v o l unteer corri dors . Head tors i on and h e ad c . g vert i c a l di s p l acement are however l e s ser t h an those from vo l un ­teer test s . The magn i tude o f the vert i c a l di s p l acement o f t h e head c . g cou l d be ac h i eved for the EUROS I D neck by decreas i n g the s t i ffness of i ts upper p i vot , i . e of t h e head neck i nterfa­ce . The head tors i on cou l d be a l so i nc reased by a trans l at i o n o f the neck u pper p i vot i n the forward d i rect i on .

5 . l . 4 . The ti me corres pond i n g to the max i mum h ead excu r s i on i s i n the c a se of EUROS I D neck in accordance wi t h the t i me r ange def i ned from vo l unteer test s .

5 . l . 5 . Head c . g acce l er at i on a l o n g y and z ax i s res pect i ve l y appear to be s l i gh t l y l es ser t h an t h o s e from vo l u nteers . It s eems , how­ever , th at h i gher head acc e l erat i o n s c an be ach i eved wi t h � s i ­g n i f i c at i ve c h ange of neck des i gn . I n f act , the ro l e of h e ad acce l er at i on i n l ater a l i mp act i s l es s i mport ant t h an t h at of head excurs i on , i . e head k i nemat i c s .

5 . 2 . PERFORMANCE I N FRONTAL D I RECT I O N

Conc l u s i o n s , about the EUROS I D beh av i our i n t h i s di rec t i on , g i ven i n t h e fo l ­l owi n g , wi l l be b a s ed rat h er on res u l t s from s l ed test confi g u r at i on , wh i c h i s muc h c l o ser to vo l unteer experi ment s ( see fi gure l A ) t h an the pendu l um tests descri bed i n c h apter 4 of th i s paper . Furt hermore , s l ed t e s t s presen ted i n the ann e x are i nterest i n g bec ause they a l l ow a compar i son wi t h the Hyb r i d I I I nec k . From these d at a , it fo l l ows t h at :

5 . 2 . l . The EUROS I D head - nec k as semb l y exper i ences muc h greater excu r ­s i o n s , c l o s er t o the v o l unteer ( f i gure 2A ) t h an the Hyb r i d I I I . The Hybri d I I I nec k does not f l ex as muc h as the EUROS I D neck ( fi gure 3A ) wh i c h i nd i c ates t h at the Hybr i d I I I neck i s too st i ff ( f i gure 4A ) to reproduce the k i nemat i c behav i our seen i n the vo l unteer test .

5 . 2 . 2 . The dynami c a l behav i o u r of the both nec k s i n x - d i rec t i on i s s hown i n fi gures 5A and 6A wi th the v o l unteer d at a . I t i s e a s i l y seen t h at t h e Hybri d I I I neck ( f i g u re 6A ) reproduced t h e dyn am i c response i n the x - d i rect i on better t h an t h e EUROS I D bec au se the Hybri d I I I was des i gned for t h i s respon se .

·

5 . 2 . 3 . The di fference i n terms of z - d i rect i on ( f i g u res ?A and SA ) between the mec h an i c a l nec k s and vo l unteer i s s i gn i fi c ant . Such d i fferences are due to the h uman head- neck mu sc l e i nterac t i on and the k i nemat i c of the head - nec k structure .

F i n a l l y , the pri n c i p a l task fol l owi n g t h i s study remai n s the ev a l u at i on of EUROS I D as we l l as Hybr i d I I I neck b i of i de l i ty at a h i gher l eve l of v i o l ence . Conc l u s i o n s for the i mp rovement of these nec k s cou l d be drawn after such furt h er e v a l u at i on .

277

REFERENCES

1 . F . BE NDJE LLAL and A l l . " Prese n t at i on re 1 ated to the Neck Componen t " ; semi nar on THE EURO PEAN

S I D I MPACT DUMMY - EUROS I D - BRUSSE L , December l l t h , 1 986 2 . H . MERTZ

" L ater a l Nec k Bend i n g Res ponse Requ i rements " - I SO / TC 2 2 /SC 1 2/WG5 -Document Number 1 39 , Draft l , September 1 985

3 . H . MERTZ " L ater a l Nec k Bend i n g Res ponse Req u i remen t s " - I SO/TC22 / S C 1 2 /WG5 -

Document Number 1 39 , Febru ary 1 987 4 . " Head - nec k S i mu l ator Deve l o pment " : Progre s s Report - Apri l 1 985 /MAY 1 986

Proj ect SRL - 5 9 - Veh i c l e Researc h and Test Center , E as t L i berty , Oh i o 5 . B . H U E

" Summary o f the tec h n i c a l evo l ut i on o f the APROD " L aboratory of Phys i o l o gy and B i omec h an i c s PEUGEOT/RE NAU LT -I SO - Docu ment TC22/SC 1 2 /WG5 / N 7 7

6 . C . L . EW I NG and A l l . " Dynami c res ponse of human head and neck t o -Gy i mp act acce l er a t i on "

P roceed i n gs of the 2 l st Stapp C ar C r a s h C onference 7 . PEUGEOT SA/RENAULT

" Deve l o pment of a more conven i ent dummy than the PART 5 7 2 one for s i de c o l l i s i on s " F i n a l Report , EEC B i omec h an i c s P ro g r amme -P h a s e I I I , Project F l O , 1 98 1

8 . I . D . NE I L LSON " The EUROS I D s i de i mpact dummy " Proceed i n g s of the l Ot h ESV Conference ,

OXFORD , 1 985 9 . J . W I SMA NS and CH . SPENNY

" Head Nec k response in front a l f l e x i on " Proceed i ngs of the 28th Stapp C ar Crash Conference , 1 984

1 0 . F . BE NDJE LLAL and A l l . " Deve l o pment of a dummy nec k for l at e r a l c o l l i s i on s - P art 1 : Acc i dent o l og i c a l as pect of the work - Con s t i t u t i on of d ata b as e " Draft , E S V 1 985

1 1 . Th . HOEN and J . W I SMANS " Defi n i t i on of a Pendu l um Test for the E v a l u at i on of Dummy Head­

Neck As semb l i es " Second I nteri m Report , P h ase I I , Proj ect SRL - 5 9 , Draft , September 1 985

278

A N N E X

RESULTS FROM OHIO STATE UNI VERS I TY U . S . A .

SLED TE STS

The most promi s i n g nec k s , as determi ned by pendu l um e v a l u at i o n test s ( Hybr i d I I I and EUROS I D ) , were tested o n t h e s l ed . T h e head/neck as semb l i es were bo l ted to a buck on the H YGE s l ed for testi n g . The s l ed pu l se wh i c h was u s ed i s s i mi l ar to the Ewi ng pu l s e , and the max i mum acc e l erat i on resemb l e the acce l er at i on mea s ured at T l of a vo l unteer su bjected to t h e Ewi n g pu l se ( s ee fi g u re l A ) . Tests res u l t s were di g i t i zed from f i l m . Performance of the neck s were e v a l u a ­ted by the cr i teri a e s t ab l i s h ed f rom v o l unteer t e s t s , a n d t h ey are c ategor i ­zed i nto dyn ami c res ponse and k i nemat i c behavi or . The dummy head x and z accel erat i o n s at the c . g were u s ed to compare wi t h the v o l unteer head c . g ac ­cel erat i on for dynami c compari son . The k i nemat i c res pon s e between the dummy and the v o l u nteer c an be based on the h e ad/ neck excurs i on s . F i gure 2A s h ows the head/neck trajector i e s of the vo l unteer , and f i gure 3A and f i gure 4A a re the p l ots of EUROS I D and Hyb ri d I I I nec k / h e ad t rajecto r i e s , respect i ve l y . · Though the p l ot s do not show trajector i e s of i dent i c a l poi nts bec ause of the di fferent i n di me n s i on b etween the two mec h an i c a l nec k s ( th e Hybri d I I I nec k , 1 56 mm l on g i s app roxi mate l y 20 mm l an ger t h a n the E U ROS I D neck ) * , e s s e nt i a l compar i sons c an be made . The EURO S I D head/neck exper i ences muc h greater excurs i on s , c l oser to the vo l unteer t h an the Hybr i d I I I . The Hybr i d I I I n eck does not f l ex as much as the E U ROS I D nec k , wh i ch i nd i c ated t h at the Hybri d I I I nec k i s too sti ff to reproduce the k i nemat i c behav i o r seen i n the v o l unteer test . However , from t h e h i gh s peed f i l m taken o f t h e s l ed te st , the ch i n o f t h e dumrry head o n the EUROS I D n e c k cont acted the nec k mount i ng b r ace . Th i s cont act occ ured bec a u se the head cou l d not rotate enough about the occ i p i t a l condy l e . Nonet he l e s s , such contact s p i kes can be e l i mi ­n ated by a l l ow i ng the head to rotate more about the occi p i t a l condy l e . P l ot s i n fi gure 5A t h rough 7A show the dynami c behav i or of the mec h an i c a l nec k s a s compare wi th t h e v o l unteer d at a . I t i s eas i l y seen t h at the Hybri d I I I nec k reproduced the dyn ami c re pon se in the x - d i rect i on better than the E U ROS I D neck bec a u se the Hybr i d I I I was desi g n ed for t h i s res pon se . I n the head z - acce l er at i on , the di fference between the mec h an i c a l nec k s and vo­l unteer i s s i g n i f i c ant . Such di fferences are due to the h uman head/neck muc l e i nterac t i on and the k i nemat i c of the head/neck struct u re . I t shou l d be noted t h at the sp i kes on the acce l er at i on t r aces for the EUROS I D neck h ave been e l i mi n ated between 90 and 1 20 msec .

*Bot h the Hybri d I I I and the EUROS I D nec k i s mounted on the Hybr i d I I I neck brace duri n g the s l ed test s .

279

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