the comingled history of brewing and refrigeration

23
The Comingled History of Brewing and Refrigeration Dan Dettmers’ possibly inaccurate but immensely entertaining interpretation of how refrigeration influenced the beers we drink and vice versa. 2016 IRC Research & Technology Forum

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Page 1: The Comingled History of Brewing and Refrigeration

The Comingled History of Brewing and Refrigeration

Dan Dettmers’ possibly inaccurate but immensely entertaining interpretation of how refrigeration influenced the beers we

drink and vice versa.

2016 IRC Research & Technology Forum

Page 2: The Comingled History of Brewing and Refrigeration

Brewing Refrigeration

Progress

Meat Packing Cold Storage Entertainment ???????????????

Page 3: The Comingled History of Brewing and Refrigeration

Progress + =

Page 4: The Comingled History of Brewing and Refrigeration

Ancient Brewing History Origins of beer

Göbekli Tepe (9,000 BC) Ancient Sumaria (3,000 BC)

Many flavorings used Roots, berries, herbs Beer would quickly go bad (bacteria)

Hops discovered in ancient Asia Romans brought from Asia but it

took 1,000 years before use in beer Hildegard Von Bingen (~1120 AD)

discovered bacteriostatic properties

Page 5: The Comingled History of Brewing and Refrigeration

Ancient Refrigeration History 1100 B.C - “In the days of the third month, we cart the blocks to

the ice houses to store” Shih Ching, Chinese poem 500 B.C. – Egyptians use radiative and evaporative cooling to cool

large jars of water 300 B.C. – Alexander the Great digs trenches, fills with snow and covers with oak branches as learned from the Greeks and Macedonians

60 A.D. – Nero directs his people “to boil the

water…and cool it in snow…” 1600 – Francis Bacon and Latinus Tancredus

publish experiments that obtain ice forming temperatures by mixing salt, snow, saltpeter (potassium nitrate) and ice.

Primary source: The Men Who Created Cold, Woolrich

Emperor Nero

Page 6: The Comingled History of Brewing and Refrigeration

Two Styles of “Beer” Develop Ale

Top fermenting yeast

Ferments at warm temp (55 - 75ºF) Can be fermented in

warehouses in England

Generally higher in alcohol

Often darker in color

Lager Bottom fermenting

yeast Ferments at lower

temp (35 - 55ºF) Underground

temperatures (German caves perfect for lagering)

Usually pale

Page 7: The Comingled History of Brewing and Refrigeration

Origins of Beer Styles

Lambic

Page 8: The Comingled History of Brewing and Refrigeration

Brewing: Pre-Civil War Brewing is regional

Every small town has several breweries

Distribution is limited by availability of refrigeration Early 1800’s Tudor the

“Ice King”, Piper and Wyeth the “Engineer” perfect the ice harvest

East Coast focus on ales

Page 9: The Comingled History of Brewing and Refrigeration

Brewing: Pre-Civil War • Mechanical refrigeration

began to replace harvested ice in the late 1800’s.

• The rivers and lakes were becoming too polluted to allow natural ice to be used

Page 10: The Comingled History of Brewing and Refrigeration

Rise of the “Macro-Beer” Refrigeration

1851 – John Gorrie invents “ice-making” machine Tudor runs smear

campaign 1857 – first

commercial canned ice plant

1872 – David Boyle patents ammonia compressor

Brewing 1865 – Civil war

ends The north has

transportation and manufacturing infrastructure

1870 – Hops shortage ends Production moves

to west coast Barley production

to upper midwest

Page 11: The Comingled History of Brewing and Refrigeration

German Migration German immigrants

arrive from Europe with their brews Settle across PA, OH,

MI, IL, MO and WI Dig caves for lagering

and storing their beer Establish large

brewing presence in Milwaukee, Chicago, St. Louis, etc.

Image Source: Wikipedia

Page 12: The Comingled History of Brewing and Refrigeration

Rise of the “Macro-Beer” Refrigeration

1871 – Andrew Chase, under Gustavus Swift, perfects refrigerated rail car

1876 - pasteurization

Brewing 1844 – Jacob Best

founds Best Brewing (Pabst)

1858 – Joseph Schlitz purchase brewery from August Krug

1855 – Fredrick Miller purchases Plank-Road Brewery

Page 13: The Comingled History of Brewing and Refrigeration

Rise of the “Macro-Beer” October 10, 1871 – Mrs. O’Leary’s cow

kicks over a lantern Allegedly!!!! Hundreds killed 3.3 square miles of Chicago is destroyed

Schlitz donated thousands of barrels of beer By 1902, surpasses

Pabst as largest 1953 strike allows AB

to jump to #1 1976 recipe change

leads to downfall My Grandpa swears

off Schlitz forever

Page 14: The Comingled History of Brewing and Refrigeration

Rise of the “Macro-Beer”

Source: United States Brewers Association, 1979 Brewers Almanac, Washington, DC: 12-13.

Year National

Production (1,000,000’s bbl)

Number of

Breweries

Average Brewery Size

(1,000’s bbl)

Per Capita Consumption

(gallons)

1865 3.7 2,252 1,643 3.4 1870 6.6 3,286 2,009 5.3 1875 9.5 2,783 3,414 6.6 1880 13.3 2,741 4,852 8.2 1885 19.2 2,230 8,610 10.5 1890 27.6 2,156 12,801 13.6 1895 33.6 1,771 18,972 15.0 1900 39.5 1,816 21,751 16.0 1905 49.5 1,847 26,800 18.3 1910 59.6 1,568 38,010 20.0 1915 59.8 1,345 44,461 18.7

Page 15: The Comingled History of Brewing and Refrigeration

Rise of the “Macro-Beer” 1870’s - Adolphus Busch pioneers double-

walled railcars & network of icehouses 1919 – 18th Amendment & Volstead Act 1933 - Prohibition ends for beer, only 160

breweries survive 1935 the beer can debuts

(American Can Co.) “Shipper Breweries” dominate

WWI & WWII – grain shortage limits brewing

Page 16: The Comingled History of Brewing and Refrigeration

Advances 1914-1941

Electric motors replace steam engines

December, 1920

Page 17: The Comingled History of Brewing and Refrigeration

Advances 1914-1941

Horizontal acting replaced by vertical Speeds increase from

40 RPM to 500 RPM to 1750 RPM

December, 1900 December, 1920 December, 1940

Page 18: The Comingled History of Brewing and Refrigeration

Advances 1914-1941 Evaporative condensers save water

Dec

embe

r, 19

20

Page 19: The Comingled History of Brewing and Refrigeration

Rise of the “Macro-Beer” WWII – Brewing industry

dominated by women Post WWII

Consolidation of industry 5 breweries went from 19% to

75% market share Beer distribution changed

1935 – 30% packaged, 70% draft 1945 – 64% packaged, 36% draft 1980 – 88% packaged, 12% draft

1973 – “Lite Beer from Miller” 1982 – Bud Light

Page 20: The Comingled History of Brewing and Refrigeration

Developments After 1945

Dual rotary screw compressor introduced by Lysolm in Sweden, 1958

Single rotary screw compressor introduced by Grasso in 1974

More efficient heat exchangers with fin and surface enhancements and forced air circulation

Page 21: The Comingled History of Brewing and Refrigeration

Rise of the “Macro-Beer” Year

Number of Breweries

(Traditional)

Number of “Specialty” Breweries

Per Capita Consumption

(gallons)

1945 476 0 19.2 1950 350 0 18.1 1955 239 0 16.8 1960 175 0 16.2 1965 126 0 17.2 1966 116 1 17.3 1970 83 1 20.4 1975 53 (52) 1 22.7 1980 48 (40) 8 25.7 1985 71 (34) 37 25.2 1990 298 (29) 269 25.3 1995 1,006 (29) 977 23.2 2000 1493 (24) 1469 21.9 Source: United States Brewers Association, 2013 Brewers Almanac

Page 22: The Comingled History of Brewing and Refrigeration

0

500

1000

1500

2000

2500

3000

3500

4000

4500

1994 1998 2002 2006 2010 2014

U.S. Breweries by Size

Brewpubs

Micro-Breweries Regional

The “Craft Brew” Movement 1965 – Fritz Maytag purchases the Anchor

Brewing Company 2015 – pass 4,000 brewery mark

Sou

rce:

Bre

wer

s Ass

ocia

tion,

201

5

Page 23: The Comingled History of Brewing and Refrigeration

Questions

Daniel Dettmers

[email protected]