the design, construction and testing of a human-powered moonbuggy faculty advisor: dr. paul shiue...
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The Design, Construction and Testing The Design, Construction and Testing of a Human-Powered Moonbuggyof a Human-Powered Moonbuggy
Faculty Advisor: Dr. Paul Shiue
Industry Advisors: Dr. Paul Shiue Christian Brothers University
January 31, 2000January 31, 2000
Moon Buggy SquadMoon Buggy Squad
Katie Baxter
Thomas Malone II
Teretha Blackburn
Rob Hartelust
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NASANASA - Authority in Space Research
NASA is deeply committed to spreading the unique knowledge that flows from its aeronautics and space research….
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NASA Sponsors
• High-school and college students develop a human-powered moonbuggy.
• Competitors engineer solutions to similar problems faced by NASA with the lunar rover.
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The Race Is ...
• At Marshall Space Flight Center in Huntsville, Alabama
• On April 8, 2000 (college division only)
• 1/2 Mile in Length with 15 obstacles
5MBMBThe Course Has 15 Obstacles Around The Course Has 15 Obstacles Around
the Space Centerthe Space Center
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Race Conditions Simulate Lunar Surface
• Course consists of a rocky, dusty terrain with 180o
turns.
• Surface may include one or more of the following at each obstacle: – “Craters”
– “Lava” ridges
– Inclines (up to 30o)
– “Lunar” soil, crushed limestone gravel, sand or grass
7MBMBNASA Presents
Design Constraints for Moonbuggy
• Max dimensions unassembled: 4’ X 4’ X 4’
Lunar Rover
• Maximum dimensions assembled: 1.) 4’ width
2.) 15” clearance from passenger to ground
8MBMBThe Moonbuggy Constraint List
Continues
• Maximum allowable turning radius: 20ft
• Seat restraints for each passenger
• No sharp edges or protrusions
• Features: – Simulated T.V. Camera
(2”x3”x6”)
– Simulated electronic controls-radio & display console (1 cubic ft combined)
– Two simulated batteries (4”x6”x8” each)
– 2’ satellite dish
– U.S. flag
– Moon dust abatement device(s)
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Ergonomics Is Addressed
• Combined weight of racers = 350 lbs.
• Max carry capacity per person = 75 lbs.
• Vehicle weight alone = 150 lbs. max
GoalGoal: :
Max combined weight of moonbuggy + racers = Max combined weight of moonbuggy + racers = 500 lbs.500 lbs.
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Scattered Puzzle Pieces
• Chassis Structure
• Drivetrain
• Steering
• Pedals & Seats
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Frame and Chassis Must be Simple but Effective
• Easy to Assemble and Take Apart
• Gear and Drive Train Protection
• Maintain Structural Integrity
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Chassis Material Specified
• Performed static and dynamic loading on chassis component under highest stress (seat support)
• Determined that 2” x 2” x 1/4” 6061-T6 aluminum square tube can withstand these stresses with a safety factor of 10
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Folded Moonbuggy Fits Volumetric Constraint
• After viewing footage from previous races, the necessity of quick race time construction became apparent.
• Moonbuggy squad has developed a way for the chassis to fold in two.
• Caused some design modifications.• Will limit race-time construction to unfolding and putting together chains.
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Internally Geared Hub Chosen Over Derailleur Style Gear
• Internal Hub– chain length remains constant
– housed gears are not exposed to the environment
– easier to mount
– possible to attach brake to exterior of hub
– can shift at a standstill
• Derailleur system– gears are exposed to environment
– chain alignment is very important and difficult to maintain
– interferes with ground clearance
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Total Cost Estimate
• Parts : $1800• Chassis Material : $300 (6061 T-6 Al)
• Labor : $50/hr (2hr w/ certified welder)
• Travel Expenses : $700• Total Cost : $3000
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Short Term Goals Set
• Seek more sponsors• Continue to acquire parts • Finish modeling prototype in ProEngineer• Acquire aluminum tubing and begin chassis
construction
17MBMBTimeline Is Intact For 2000
MonthWeek 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Gain Corporate Sponsors
Prototype Design & Evaluation
Parts Acquisition & Construction
Working Prototype Evaluation
Prototype Modification
Final Presentation Creation
Race Preparation
Competition Day
Poster
Report Apr 25
April 17
January February March April
April 8
Mar 25
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For Updates on The Moonbuggy Squad
Go to the following url:
1.) http://www.cbu.edu/~tmalone/moon.html
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Any Questions or Suggestions?