the equipment source for the recycling industry

Always Your Best Choice...We’ll Prove It!

The Equipment Source for the Recycling Industry

Material Handling • M

agnetic Separation • M

etal

Det

ection •

Innovative Recycling Technology Bunting® is the most complete provider of Recycling Component Equipment

The choice is easy. Regardless of the type of recycling you are involved with, Bunting® Magnetics Co. is your most innovative complete resource for Material Handling Conveyors, Magnetic Separa-tion and Metal Detection Equipment in the market. Now, Bunting® has expanded our product line to include our new Eddy Current Separator and High Intensity Pulleys for Separation.

If you are a Shredder, Grinder or Granulator OEM Company and are putting together a system to provide your Customer a more complete or turnkey system, Bunting Magnetics Co. can provide you all the other equipment needed to complete your job. We can be a one-stop source for all the additional feeder conveyors, magnetic separation and purification equipment you will need. Our Engineering Team can provide you the models and drawing to drop into your systems to insure a smooth project completion.

If you operate a Recycling Facility that needs some additional equipment to expand your facility, you can streamline your production and use higher capacity equipment to increase your production. Bunting® can provide you the technical support and equip-ment to reach your goals.

You might be a Production Facility that is looking to add in-feed and discharge conveyors to your shredder or a Magnetic Pulley or Crossbelt to pull contaminant out of your product. Bunting® is your Supplier of Choice and the recognized name in recycling.

Paper Recycling

Plastic Recycling

Aluminum RecyclingE-Scrap RecyclingTire Recycling

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EDDY CURRENT SEPARATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

MAGNETIC CROSSBELT CONVEYORS . . . . . . . . . . . . . . . . . . . . . . . . 6-7

DRAGSLIDE CONVEYORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

SHREDDER/GRINDER FEED CONVEYORS . . . . . . . . . . . . . . . . . . 10-11

SHREDDER/GRINDER DISCHARGE CONVEYORS . . . . . . . . . . . . 12-13

TROUGHED BELTED & TRANSFER CONVEYORS . . . . . . . . . . . . . . . . 14

DRUM MAGNETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

MAGNETIC SEPARATION PULLEYS . . . . . . . . . . . . . . . . . . . . . . . . . . 16

HIGH INTENSITY & DEEP REACH MAGNETIC PULLEYS . . . . . . . . . . 17

MAGSLIDE BELTLESS CONVEYORS . . . . . . . . . . . . . . . . . . . . . . . . . . 17

METAL DETECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-21

MAGNETIC SEPARATION EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . 22

RECYCLING PLANT LAYOUTS

- MUNICIPAL RECYCLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

- E-SCRAP RECYCLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

- WOOD PALLET RECYCLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

- PAPER RECYCLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

- PLASTIC TO EXTRUDER RECYCLING . . . . . . . . . . . . . . . . . . . . . . . . 25

- SIMPLE PLASTIC RECYCLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

- TIRE RECYCLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

- METAL RECYCLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

QUALITY, DESIGN AND DEPENDABILITY . . . . . . . . . . . . . . . . . . . . . 27

Contents

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Field Service TechnicianTechnical SupportExperienced Design Engineers3

EDDY CURRENT SEPARATOR (ECS)

Innovative Recycling Technology - For nonferrous metal separation

Bunting® Magnetics Co. offers Eddy Current Separators (ECS) for the Municipal, Plastics, E-Scrap and Metals Recycling Industries. Bunting® ECS’s clean low profile streamlined design has used magnetic finite element design software to optimize the gauss flux density in the working area above the belt to optimize the eddy current forces, separation efficiency and product throw.

The Bunting® ECS core is designed to provide the gauss intensity to optimize separation on a wide range of nonferrous materials and part sizes. It is protected with the tough urethane belt and the carbon fiber epoxy shell. From aluminum cans to kitchen pots and pans, this unit does an excellent job of throw and separation. The eccentric core is designed to be rotated to further optimize the product throw.

Bunting® ECS units are available in 24”, 36”, 48” and 60” widths and 96” long. The 24” wide may be common in the Glass Recycling industry and the other 3 sizes in Municipal, Plastic, E-Scrap and Metal Recycling Industries depending on the capacity requirement.

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NEWDESIGN

One of the key design features of the Bunting Magnetics Co. Eddy Current Separator is how maintenance friendly it is. The drop down side panel can easily be be lowered by one person for quick and easy belt change. Only one tool is required to loosen the belt, drop the side panel, replace the belt, retrack the belt and be back running production.

The rubber lagged inverter duty motorized drive pulley at the infeed provides for exceptional driving force, variable speed drive and a clean out of the way design. Easy to work on when needed and it provides a variable 100 to 300 fpm belt speed to optimize your separation. The ECS drive come complete with two VFDs to program ramp up starting.

The ECS unit has the highest quality urethane endless belt with 1 ½” urethane flexwall and 3 sweeper cleats to help kick off ferrous contamination. In addition to the flexwall the Bunting ECS has a secondary brush seal outside the flexwall as a double seal protection from material getting inside the conveyor frame.

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NEWDESIGN

The “Conveyor of Choice” for continuous over-conveyor separation for the Recycling Industry to magnetically separate out ferrous materials from non-ferrous materials and protect Shredder and Grinder Equipment.

Whether you are in the Plastic, Tire, Paper, Wood, Metal or Municipal Scrap Recycling business, Bunting® Magnetic Cross-Belts will do a great job of removing tramp metal to clean your product and to protect against costly knife damage. Magnetic Cross-Belts conveyors are an excellent way to separate cans in Municipal Recycling Centers or steel from other metal in Metal Recycling Facilities. If you are in the Mining Industry, Bunting® Magnetic Cross-Belts do a great job removing teeth or scrap steel before damage to Crushers can occur.

MAGNETIC CROSS-BELT CONVEYORS

■ Continuous removal of ferrous contaminants from the material conveyed on the belt below

■ UHMW wings extend over the edge of the belt to protect the edge of the belt from tramp metal tears and material getting under the belt

■ Optional Neo High Intensity Rare Earth Magnets for maximum separation effectiveness

Two most common types of installations

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Continuous removal of ferrous contaminants Continuous removal of ferrous contaminants Continuous removal of ferrous contaminants Continuous removal of ferrous contaminants Continuous removal of ferrous contaminants Continuous removal of ferrous contaminants

UHMW wings extend over the edge of the belt to UHMW wings extend over the edge of the belt to protect the edge of the belt from tramp metal tears

Optional Neo High Intensity Rare Earth Magnets for Optional Neo High Intensity Rare Earth Magnets for

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MAGNETIC CROSS-BELT CONVEYORS

Mobile Crusher Magnetic Lightweight CrossbeltsBunting’s newest introduction is a lightweight version of the popular heavy-duty unit. It features a smaller frame – smaller pulleys – small hydraulic drive but with a strong magnetic field.

These units are also available with an even lighter weight optional Neo Rare Earth magnet – super lightweight with a strong field for road crushers, wood and debris crushing machines.

Adjustable Support Frame available with end safety cage and tramp steel discharge chutes.

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DRAGSLIDE CONVEYORS

For films, hard plastic, wood, paper and rubber

Bunting® offers multiple styles of DragSlide Conveyors & Conveyor Systems for Plastic, Paper, Rubber, Wood, Carpet and Electronic Recycling. The DragSlide was originally designed for the thin mil plastic film industry to solve the problem of static electricity.

These conveyors are totally enclosed and use UHMW drag flights in a chain conveyor design to move and convey material within a sealed conveyor. This makes for a much cleaner facility allowing you to use your employees for production vs. clean-up maintenance.

Systems for Plastic, Paper, Rubber, Wood, Carpet and Electronic Systems for Plastic, Paper, Rubber, Wood, Carpet and Electronic Systems for Plastic, Paper, Rubber, Wood, Carpet and Electronic Systems for Plastic, Paper, Rubber, Wood, Carpet and Electronic Systems for Plastic, Paper, Rubber, Wood, Carpet and Electronic Recycling. The DragSlide was originally designed for the thin mil Recycling. The DragSlide was originally designed for the thin mil Recycling. The DragSlide was originally designed for the thin mil Recycling. The DragSlide was originally designed for the thin mil plastic film industry to solve the problem of static electricity. plastic film industry to solve the problem of static electricity. plastic film industry to solve the problem of static electricity. plastic film industry to solve the problem of static electricity. plastic film industry to solve the problem of static electricity. plastic film industry to solve the problem of static electricity.

These conveyors are totally enclosed and use UHMW drag flights in These conveyors are totally enclosed and use UHMW drag flights in These conveyors are totally enclosed and use UHMW drag flights in These conveyors are totally enclosed and use UHMW drag flights in These conveyors are totally enclosed and use UHMW drag flights in These conveyors are totally enclosed and use UHMW drag flights in a chain conveyor design to move and convey material within a sealed a chain conveyor design to move and convey material within a sealed a chain conveyor design to move and convey material within a sealed a chain conveyor design to move and convey material within a sealed a chain conveyor design to move and convey material within a sealed conveyor. This makes for a much cleaner facility allowing you to use conveyor. This makes for a much cleaner facility allowing you to use conveyor. This makes for a much cleaner facility allowing you to use conveyor. This makes for a much cleaner facility allowing you to use conveyor. This makes for a much cleaner facility allowing you to use your employees for production vs. clean-up maintenance.your employees for production vs. clean-up maintenance.your employees for production vs. clean-up maintenance.your employees for production vs. clean-up maintenance.

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The “hockey-stick” style inclined DragSlide Conveyor is designed and built to match up to and fit up to Shredder discharge openings. These inclined conveyors can then elevate up to what ever elevation is desired or transfer to another conveyor anywhere your plant.

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DRAGSLIDE CONVEYORS

■ Standard Heavy Duty Units or Larger Max Duty Units■ Floor Supported or Mobile Bases■ In-feed Hoppers designed to match up to Shredder discharges■ Clear sight windows for viewing material flow■ Optional Rare Earth Magnet in Discharge Chute■ Optional Metal Detector in Discharge Chute

Our horizontal Drag-Slide Conveyors work well for conveying material from one point to another in long horizontal runs. They are great transfer conveyors for a system which is moving free flowing materials and will keep your floor and shop area clean and neat.

An advantage of the Bunting® DragSlide is the optional Super Strong Rare Earth Plate Magnet in the discharge chute to catch ferrous contaminants. Also available are Gravity Metal Detectors below the discharge chute.

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SHREDDER/GRINDER FEED CONVEYORSExtensive line of Shredder/Grinder Feeder Conveyors & Systems forPlastic, Rubber, Wood, Electronic, Construction and Municipal Recycling

Bunting® is in a unique position to combine its extensive line of Material Handling Conveyors, Metal Detection and Magnetic Separation Equipment to provide total solution conveying and separation protection of your equipment.

Bunting® has the expertise to provide you with all the conveyor, metal detection and separation equipment to layout your system – whether you are re-grinding in-house scrap product or designing a complete recycling facility.

By adding a Metal Detector or an Overhead Magnetic Crossbelt, you can protect your Shredder by inspecting all of your product and scrap before it is feed into the Shredder. That not only protects your Shredder from being damaged but also separates out the metal contaminant before it is shredded into smaller pieces to maximize product purification.

Bunting® can help you select and combine the proper equipment to optimize the purification of your product, maximize your equipment protection and protect your investment from serious damage and repairs.

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Heavy-Duty GFC Conveyors Designed for those rugged applications that handle between 8,000 and 20,000 pounds of product per hour, including whole bales, heavy purgings or bulk municipal recycling. They are usually constructed of 12” to 15” channel iron frames, 4-ply belts with beefy cleats, UHMW skirting, 10” to 12” pulleys and large drives with large D-coils before the Shredder.

Standard-Duty GFC ConveyorsUsed for shredding and grinding up plastic pallets to scrap bumpers, stringers, carpet, wood pallets, plastic bottles, tires or even glass bottles or wood pallets. These applications may require a Metal Detector before the Shredder and some Magnetic and Metal Detection Separation down stream. These units are fabricated formed steel framed conveyors with 6” to 10” pulleys, 2-ply belts with standard cleats or cleat topped belts, and either UHMW or rubber skirting.

Light-Duty GFC Conveyors Usually hand feed systems of either scrap parts or stringers for in-house beside the machine recycling. They are constructed of a fabricated steel frame, smaller drives, under the belt plate S-Coil metal detector and 3” to 6” pulleys with an inexpensive smooth or ruff-topped belts.

Sorting Table Conveyors These long horizontal GFC’s are positioned between either a bale break station or a Gaylord dump station and the Grinder/Shredder Feeder Conveyor. These conveyors have low belly bump sides where operators can sort through the material for color or material sorting before being shredded. They can easily be matched up with side mezzanines, steps and railings for the operators.

Optional Accessories: Bunting® offers many additional options to complete your system such as: • small or large In-feed Hoppers, • single or dual sided Sorting Table Conveyors, • Work Mezzanines, • Bale Break Stations.

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SHREDDER/GRINDER DISCHARGE CONVEYORS

Conveyors for Plastic, Rubber, Wood, Paper, Electronic, Constructionand Municipal Recycling

Our Shredder/Grinder Discharge units, combined with either an Overhead Magnetic Crossbelt or a Metal Detector can maximize product purity before feeding a Granulator or Extruder with material. That not only protects your Granulator but also separates out the metal contaminant before using or selling the regrind.

Bunting® can help you select and combine the proper equipment to optimize the purification of your product, maximize your equipment protection and protect your investment from serious damage and repairs. These units are custom painted to match your shredder.

separates out the metal contaminant before using or selling the regrind. separates out the metal contaminant before using or selling the regrind. separates out the metal contaminant before using or selling the regrind. separates out the metal contaminant before using or selling the regrind. separates out the metal contaminant before using or selling the regrind. separates out the metal contaminant before using or selling the regrind. separates out the metal contaminant before using or selling the regrind. separates out the metal contaminant before using or selling the regrind. separates out the metal contaminant before using or selling the regrind. separates out the metal contaminant before using or selling the regrind. separates out the metal contaminant before using or selling the regrind. separates out the metal contaminant before using or selling the regrind.

Bunting® can help you select and combine the proper equipment to Bunting® can help you select and combine the proper equipment to Bunting® can help you select and combine the proper equipment to Bunting® can help you select and combine the proper equipment to Bunting® can help you select and combine the proper equipment to Bunting® can help you select and combine the proper equipment to Bunting® can help you select and combine the proper equipment to Bunting® can help you select and combine the proper equipment to Bunting® can help you select and combine the proper equipment to Bunting® can help you select and combine the proper equipment to Bunting® can help you select and combine the proper equipment to optimize the purification of your product, maximize your equipment optimize the purification of your product, maximize your equipment optimize the purification of your product, maximize your equipment optimize the purification of your product, maximize your equipment optimize the purification of your product, maximize your equipment optimize the purification of your product, maximize your equipment optimize the purification of your product, maximize your equipment optimize the purification of your product, maximize your equipment optimize the purification of your product, maximize your equipment optimize the purification of your product, maximize your equipment protection and protect your investment from serious damage protection and protect your investment from serious damage protection and protect your investment from serious damage protection and protect your investment from serious damage protection and protect your investment from serious damage protection and protect your investment from serious damage protection and protect your investment from serious damage protection and protect your investment from serious damage and repairs. These units are custom painted to match your and repairs. These units are custom painted to match your and repairs. These units are custom painted to match your and repairs. These units are custom painted to match your and repairs. These units are custom painted to match your and repairs. These units are custom painted to match your and repairs. These units are custom painted to match your and repairs. These units are custom painted to match your and repairs. These units are custom painted to match your

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Heavy-Duty GFC Hockey Stick Conveyor Runs between about 8,000 and 20,000 pounds of product per hour and and are built for the most rugged applications. They are usually constructed of formed steel frames, heavy cross-rigid cleated or cleat topped belts with UHMW skirting, flared in-feed hoppers to match up to Shredder discharges, 10” to 12” pulleys and large drives with optional Magnetic Crossbelts, Magnetic Head Pulleys and D-coil Metal Detectors w/ flip gate rejects of contaminant.

Standard-Duty GFC Hockey Stick Conveyors Usually designed for 2,000 to 10,000 pounds per hour of shredded material and usually come with optional equipment to purify the regrind. These options include “under the belt plate” or “loop style” Metal Detectors with automatic discharge flip gates or Magnetic Crossbelts mounted above the inclines with or without a discharge Rare Earth Discharge

Pulley. These units are fabricated formed steel framed conveyors with 6” to 10” diameter pulleys, heavier cleated cross-rigid flexwall belts, with flared in-feed hoppers to match up to the Shredder discharge opening.

Light-Duty GFC Hockey Stick Conveyors Economical Discharge Conveyors designed for lower flow rates usually under 2,000 pounds per hour. They are constructed of a fabricated steel frame, smaller drives, 3” to 6” pulleys with an inexpensive cleated flexwall or cleat topped belts. These are usually smaller conveyors on casters that can easily be wheeled out of the way for machine maintenance.

Optional Accessories: Bunting® offers may additional items to complete your system that will enhance product purity including:

• Magnetic Crossbelts, • Ceramic and Rare Earth Magnetic Head Pulleys, • Rare Earth Plate Magnets mounted above the belts, • Metal Detectors with and without automatic contaminate reject flip gates • Sacker stations for shredded and ground material.

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TROUGH-BELTED AND TRANSFER CONVEYORS

Bunting® offers a full line of Trough-Belted and Transfer Conveyors for Plastic, Rubber, Wood, Electronic, Construction and Municipal Recycling ground and pelleted materials. Bunting® is the expert to layout your system – whether you are re-grinding in house scrap product or designing a complete recycling facility. These conveyors can vary from 2’ to 200’ long with belt widths of 12” to 84” wide.

Bunting® offers these horizontal and inclined regrind or pellet transfer conveyors in any size that your application requires. These conveyors can either be smooth flat flexed wall, cleated or cleat topped belted conveyors to transfer material to a Granulator or storage facility. They are constructed to our standard and heavy-duty specifications and custom painted to match our Customer’s existing equipment.

They can be equipped with special in-feed hoppers, Magnetic Head Pulleys and Metal Detectors to insure regrind and pellet product purity if needed. They can be end driven or center driven for reversing applications. Stainless steel food grade and sanitary grade construction with food grade belts are available for handling food or packaged materials.

Trough-Belted and Trough-Belted and Transfer Conveyors for Plastic, Rubber, Wood, Transfer Conveyors for Plastic, Rubber, Wood,

product or designing a complete recycling facility. product or designing a complete recycling facility. product or designing a complete recycling facility. These conveyors can vary from 2’ to 200’ long

regrind or pellet transfer conveyors in any size that your application requires. These conveyors can either be smooth flat flexed wall, cleated or cleat topped belted conveyors to transfer material

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DRUM MAGNETS

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Magnetic Drums and Drum Separators are self-cleaning and provide continuous removal of ferrous contaminants from a wide range of free-flowing bulk and granular materials in high-volume applications.

When material flows onto the drum, a stationary magnetic assembly inside the unit’s shell captures tramp metal and holds it securely to the drum’s stainless steel surface. With contaminants removed, the good product falls freely to a discharge point. As the drum rotates, cleats sweep the ferrous debris through and out of the magnetic field. The tramp metal is discharged separately, creating continuous self-cleaning separation.

• Designed for continuous separation and cleaning.

• Ideal for high-flow, heavy contamination applications.

• Stainless steel drum, mild steel or stainless steel housings.

• Drums can be ordered with or

without housing.

• Available with Ceramic or Rare Earth magnets.

• Direct drive is standard with an optional variable speed control.

DrumMagnet

Drum Magnet with HousingDrum Magnet Drum Magnet with Housingwith Housing

Non-FerrousDischarge

Ferrous MetalDischarge

*

* Drum rotation

NEWDESIGN

Drum Magnets offer continuous self-cleaning for High Flow Rates and Heavy Metal Contamination

Bunting® has an extensive line of Magnetic Separation Head Pulleys for conveyors in the Recycling Industry. These pulleys offer superior removal of ferrous contamination like nails, spikes, nuts, bolts, cans, and wire for conveyors in the paper, wood, plastic, steel and municipal recycling industries with maintenance free operation.

Magnetic Separation Head Pulleys are a way of continuously removing and discharging tramp metal from the product flow for both product purification and materials separation. If you are designing and building your own conveyors, Bunting® offers economical OEM Magnetic Ceramic Separation Pulleys or the optional high intensity Neo Rare Earth Pulleys for those critical separation jobs

Magnetic Separation Pulleys are designed and manufactured for maximum reach-out, holding force and separation effectiveness. They are manufactured in both the economical Ceramic and the high intensity Neo Rare Earth for maximum separation. Magnetic Pulleys are even more effective when used in combination with overhead Magnetic Cross-Belt Conveyors on thicker burdens or more dense conveyed materials.

Installation: Bunting® Magnetic Separation Pulleys can be installed in the two basic configurations as shown. The first (1) is using the Magnetic Pulley alone which works fine in most installations. The second (2) is used in conjunction with a Magnetic Take-off Rail which helps convey the ferrous tramp back from the end of the conveyor and farther away from the clean product stream. This works especially well on the smaller pulley diameters but is very effective on all sizes.

MAGNETIC SEPARATION PULLEYS

Magnetic Take-Off Rail

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HIGH INTENSITY MAGNETIC SEPARATION PULLEYS

BELTLESS MAG-SLIDE® CONVEYORS FOR TIRE WIRE, NAIL & STAPLES

Bunting® Magnetics Co. Rare Earth High Intensity Magnetic Separation Pulleys are designed for those difficult separation jobs in the Recycling process. This can be those paramagnetic fines or stainless steel scrap and fastners that have been work hardened and can only be separated with High Intensity Neo Separation Pulleys.

Deep Reach Rare Earth Field Pulleys are for the high volume recycling lines to make sure you get all

the ferrous metals out of the stream before the Eddy Current Separators. These units can be incorporated on the Bunting Grinder Feeder and Transfer Conveyors with reachouts of 10”-12” and more and with field intensity that’s unmatched.

Low Reachout High Intensity Rare Earth Field Pulleys are designed for 10,000 to 12,000 gauss super high intensity fields but with low reachout – low volume applications. These applications usually have a single layer stream of material on very thin belts for maximum separation. These units can be incorporated on Bunting stainless steel transfer/separation conveyors.

Bunting® Beltless MagSlide® Magnetic Chip Conveyors are built to handle the tough jobs of the Tire, Wood and Metal Recycling Industry. Those tough tire wires that tear up belts are no problem for the beltless MagSlide Conveyors. Dirty, oily parts, jagged, abrasive scrap, and other punishing materials that could damage or jam conventional belted or steel hinged conveyors are no challenge for Bunting’s ruggedly constructed MagSlide®

conveyors. Ideal for use anywhere you need to transfer ferrous chips, turnings, and small parts from lathes, mills, or stamping presses or

from slitting, forming, and other metalworking operations. Chain-driven, permanent magnets inside the conveyor housing attract and move ferrous material along the conveyor’s stainless steel faceplate. The units come in 12”, 15”, 18”, 24”, 30” and 36” widths with optional hoppers and impact plates.

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jam conventional belted or steel hinged

METAL DETECTION

The Metron D is a two piece construction that simplifies installation around existing conveyors. Optional Bunting® conveyors (page 20-21) can be ordered to your specifications. Metron D includes flashing beacon plus siren warnings. Optional reject devices available.

METRON D METAL DETECTORS FOR BELT CONVEYORS

Metron S Detectors feature low profile construction and superior reachout. Optional reject devices available.

METRON S METAL DETECTORS FOR BELT CONVEYORS

Metron SL Detectors provide a low-cost solution for preventing damage to downstream equipment. Metron SL Detectors monitor flat products and materials with shallow burden depths. The Metron SL Detectors have been designed for easy under-belt installation.

Bunting® offers a full line of Metal Detection equipment that works in conjunction with our conveyors to protect your product and equipment.

METRON SL LOW PROFILE METAL DETECTOR INSTALLS UNDER CONVEYOR BELTS

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Quicktron 03R AMD 03 Low Cost Digital Controls

Quicktron 03 Metal Detectors for Hot Runners and other Demanding Plastics Applications� Economical, compact design� Detects and rejects fines as small as 0.4 mm in diameter� Accurate even with difficult products� Recommended wherever removal of fines is critical

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HS HS2011 Analog Controls

HS Metal Detectors for all Gravity-Fed Bulk Materials

� Economical, compact, and versatile� Fully self-monitoring� Adjustable sensitivity and rejection� Low-maintenance operation

Quicktron 05 w/Cowbell Diverter AMD 03 Low Cost Digital ControlsAMD 05 Digital Controls with Key Pad

Quicktron with Bell Style Diverterfor Free-Falling Bulk Materials

� High-speed processing� Triple-coil detection for superior accuracy� Adjustable sensitivity and rejection cycling� Automatic Product-Effect Compensation for reduced good product loss� Electronics sealed against moisture and dust for long service life� Fast, easy cleaning

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Maximum protection against ferrous and nonferrous debris

Bunting® Duplex Units mate magnetic and electronic separators to remove both ferrous and nonferrous contaminants efficiently from free-flowing virgin resins, regrind, and recycled plastics. They are an excellent choice wherever the volume and variety of metal debris might overload a single separator. The sturdy steel framework provides easy component access and includes a receiving hopper.

Duplex Separators typically combine a Bunting® Low-Profile Drawer Magnet with an electronic HS Metal Detector, but other magnetic separator and detector combinations can be selected to match the demands of specific applications.

Duplex Separators

For protection against ferrous and nonferrous debris

Electronic separator to remove both ferrous and nonferrous contaminants efficiently from free-flowing virgin resins, regrind, and recycled plastics. The sturdy steel framework provides easy component access.

The Gaylord Cleaning Station combines a Bunting® drawer magnet with an electronic metal detector. Other combinations can be selected to match the demands of specific applications.

The electronic metal detector senses and rejects both ferrous and nonferrous metals. It offers adjustable sensitivity and a fast-acting rejection mechanism.

Gaylord Cleaning Station

MAGNETIC SEPARATION EQUIPMENT FOR RECYCLINGBunting Magnetics Co. offers many additional Magnetic Separation Products that can be used downstream from the Shredders, Grinders, Granulators or Extruders for product purification. Product purification is a process of multiple Magnetic and Metal Detection Separators. Magnetic Separation can help you produce a higher quality cleaner product to sell your Customers. Bunting Sales Engineers can help recommend which combination is best for your application and your product.

General-Purpose Round Grate Magnet

Self-Cleaning HF Drawer Magnet

Tapered Step Plate Magnet

Pneumatic In-line Magnet

Drum Magnet with Housing

Standard Plate Housing Magnet

Flat Face Plate Magnet

Pneumatic In-line MagnetPneumatic In-line MagnetPneumatic In-line MagnetPneumatic In-line Magnet

Flat Face Plate MagnetFlat Face Plate MagnetFlat Face Plate Magnet

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Drum Magnet with HousingDrum Magnet with HousingDrum Magnet with HousingDrum Magnet with Housing

Municipal Recycling(Small System)

Customer: __________________________ Date: __________________________

GFC - Horizontal Transfer

Eddy Current Separator

Vibratory Tray System or High Speed GFC

GFC Transfer Conveyor

Working Mezzanine with Stairs

Manual Sorting Conveyor with Drop Chutes

Infeed Hopper Pit

Drop Chutes - Sorted Material

Heavy Duty 6” Steel Hinged Beltor Heavy Duty GFC Feeder Conveyor

Neo Magnetic Head Pulley

Magnetic CBS Crossbelt - Optional Locations


E-Scrap Recycling System

Customer: __________________________ Date: __________________________

Gaylord Feeders* Secondary Shredder Could be an Inline

Shredder

GFC ShredderFeeder Conveyor

GFC Horizontal Transfer Conveyor

Horizontal /Inclined GFCTransfer Conveyors

Eddy Current Separator


GFC Inclined ShredderDischarge Conveyor

GFC Shredder Feeder Conveyor

CBS Magnetic Crossbelts

CBS Magnetic Crossbelts


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Recycling Plant Layouts

Wood Pallet Recycling System

Customer: __________________________ Date: __________________________

Shredder

Magnetic CBS Crossbelt


Infeed Hopper


Tramp Metal

Shredder Discharge Conveyor - Hockey Stick


GFC Hockey StickShredder Discharge

Conveyor


Paper Recycling System

Customer: __________________________ Date: __________________________

Optional GFC Hockey Stick Conveyorwith Magnetic Crossbelt

Gaylord DumperDragSlide Transferor GFC Transfer Belt

Neo Plate Magnet

Shredder


Hockey Stick DragSlideShredder Discharge


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Plastic Film Recycling to Extruder

Customer: __________________________ Date: __________________________

GFC - Transfer Conveyor

S-coil Metal Detector (optional)

Magnetic CBS Crossbelt (optional)

GFC Hockey Stick Shredder Discharge Conveyor

ShredderGFC Shredder Feeder Conveyor

GFC with Metal Detection Inspection Conveyor

Gaylord Dumper

Bale Infeed

Bale Break Stationwith Work Mezzanine

Extruder


Simple Plastic Recycling System

Customer: __________________________ Date: __________________________

Magnetic CBS Crossbelt(optional before Metal Detector)

GFC Hockey Stick Shredder Discharge Conveyor orDragSlide without Crossbelt or Metal Detetor

Gaylord Dumper

Shredder GFC Shredder Fedder Conveyorwith Metal Detector - Protects Shredder

S or D Coil Metal Detector

Tramp Metal

Flip Gate Reject tied to Metal Detector


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Tire Recycling System

Customer: __________________________ Date: __________________________

Transfer GFC Conveyors

Additional Equipment - CBS Crossbelts Drum Separators Plate Housing Magnets Plate Magnets MagSlides for Wire

Wire Baler

Powder Grinder


Storage Hopper

GFC InclinedFedder Conveyor

Primary Shredder

Hockey Stick Conveyor

Secondary Shredder

Hockey Stick Feeder Conveyor

Inclined GFCFedder Conveyor

Live Roller Bottom BeltedGFC Feeder Conveyorwith optional Storage Hopper


Metal Recycling System

Customer: __________________________ Date: __________________________

GFC Transfer Conveyor

Add an optional Eddy Current Separator if Aluminum is in the work flow.There may also be a Shredder and GFC Shredder Feeder Conveyor System.

Neo GHP Separation Pulley


Vibratory Feeder

Gaylord Dumper


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Innovative Recycling Technology Quality, Design and Dependability

For over 50 years, Bunting® Magnetics Co. creative Sales and Design Engineers have been designing and manufacturing the most innovative lines of Material Handling, Magnetic Separation and Metal Detection Equipment in the Industry. What ever type of Recycling you are involved in, Plastic, Municipal, Tire, E-Scrap, Wood, Metal or Paper, we have one of the most extensive lines of component equipment help you grow.

Bunting® is in a unique position with this product mix to combine our products and expertise to offer you a complete, single source solution and to partner with you to help you increase production, grow your business and to help make you more profitable.

Our Sales and Design Engineers can help you create and layout an entire Recycling Facility or add on to your existing equipment. Our expansive product line includes Bale Break Stations, Manual Sorting Conveyors, Eddy Current Separators, Metal Detection Inspection Conveyors, Shredder Feeder and Discharge Conveyors, Magnetic Crossbelts, Pulleys and Troughed Transfer Conveyors. Bunting® Magnetics Co. equipment is – “Always Your Best Choice...We’ll Prove It To You”.

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To locate a Bunting® representative in your area, please visit our website at

www.buntingmagnetics.com

Plastics Processing

Metal Separation

Metal Detectors

Material HandlingProducts

Material Handling • M

agnetic Separation • M

etal

Det

ection • Material H

andling • Magnetic Separatio

n • M

etal

Det

ection •

©2011 Bunting® Magnetics Co. BUNT-031511-1Printed in the USA

4300R

Magnetics Co. Europe

Northbridge Road, Berkhamsted, Herts HP4 1EH UKTel: +44 (0) 1442291702 • Fax: +44 (0) 1442875009

email: [email protected] • www.buntingmagnetics.com

the equipment source for the recycling industry

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