the four year evolution of six sigma at servicemaster

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The Four Year Evolution of The Four Year Evolution of Six Sigma at ServiceMaster Six Sigma at ServiceMaster John Biedry Senior Vice President Continuous Improvement & Six Sigma

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Page 1: The Four Year Evolution of Six Sigma at ServiceMaster

The Four Year Evolution of The Four Year Evolution of Six Sigma at ServiceMasterSix Sigma at ServiceMaster

John BiedrySenior Vice President

Continuous Improvement & Six Sigma

Page 2: The Four Year Evolution of Six Sigma at ServiceMaster

Lawn, Tree, & LandscapingLawn, Tree, & Landscaping

Plumbing / HVACPlumbing / HVAC

Termite and Pest ControlTermite and Pest Control

Specialty Cleaning, Repair,Specialty Cleaning, Repair, Disaster Restoration Disaster Restoration

Maid ServiceMaid Service

Home Warranty / InspectionHome Warranty / Inspection

Service to Service to HomeownersHomeowners

ServiceMaster ServiceMaster SolutionSolution

Page 3: The Four Year Evolution of Six Sigma at ServiceMaster

CulturalCultural BackgroundBackground

• Our Four Company Objectives

• Organization is hierarchical, and decentralized

• Strong spirit of local ownership

ServiceMaster is home to:•1,000s of Branch Locations•40,000 Service Providers•Over 10,000,000 Customers

Page 4: The Four Year Evolution of Six Sigma at ServiceMaster

Business Unit Leader

Deployment Champion

Black Belt

Black Belt

Black Belt

Black Belt

Black Belt

Project Sponsor

Project Sponsor

Project Sponsor

Project Sponsor

Project Sponsor

CFO

Financial Representative

Green Belts

Green Belts

Green Belts

Green Belts

Green Belts

Yellow Belts

Master Black Belt

Master Black Belt

SVM 6 Leader

Page 5: The Four Year Evolution of Six Sigma at ServiceMaster

The LaunchThe Launch

Page 6: The Four Year Evolution of Six Sigma at ServiceMaster

The JourneyThe Journey

Page 7: The Four Year Evolution of Six Sigma at ServiceMaster

““It’s a short trip from riding the waves It’s a short trip from riding the waves of change to being torn apart by the of change to being torn apart by the

jaws of defeat”jaws of defeat”

Page 8: The Four Year Evolution of Six Sigma at ServiceMaster

Field the Team with Top Field the Team with Top Players and CoachesPlayers and Coaches

Page 9: The Four Year Evolution of Six Sigma at ServiceMaster

Fielding the TeamFielding the Team

• Internal vs. External Hires

– Black Belts, Master Black Belts

– Deployment Champion

– Mistakes made

– 2006 changes for Green Belts

– Functional Black Belts

Page 10: The Four Year Evolution of Six Sigma at ServiceMaster

Training & DevelopmentTraining & Development

• From Technical Training to…. Leadership Development

• ACCEL

• Green Belt and Black Belt Certification and Changes

• Leadership Refresher Training

Page 11: The Four Year Evolution of Six Sigma at ServiceMaster

Career ChoicesCareer Choices

• What’s next after Six Sigma?

• Succession Planning

• Where have Six Sigma “graduates” gone?

Page 12: The Four Year Evolution of Six Sigma at ServiceMaster

Project Selection – Project Selection – Sponsors Pick Projects?Sponsors Pick Projects?

Page 13: The Four Year Evolution of Six Sigma at ServiceMaster

Projects – From Cost Focus...Projects – From Cost Focus...

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Finance ContractsMaintenanceUniformsStationary Parts ReturnReportsBrochuresFloor MatsTruck StockPostageIT Printing CostsSuspend Status Utilities ExpenseAOR Financing

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Page 14: The Four Year Evolution of Six Sigma at ServiceMaster

...To Strategic...To Strategic

Productivity Customer Experience

Pricing

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Page 15: The Four Year Evolution of Six Sigma at ServiceMaster

The Role of the Black Belt…The Role of the Black Belt…

• From DMAIC to…Implementation & Compliance

• From Projects to …Business Support

Page 16: The Four Year Evolution of Six Sigma at ServiceMaster

Implementation :Implementation :Playing Is Not An OptionPlaying Is Not An Option

Page 17: The Four Year Evolution of Six Sigma at ServiceMaster

Six Sigma WorkshopsSix Sigma Workshops

Page 18: The Four Year Evolution of Six Sigma at ServiceMaster

Keeping Score =Keeping Score =

Page 19: The Four Year Evolution of Six Sigma at ServiceMaster

Keeping Score - ReplicationKeeping Score - Replication

Process Improvement is tied to bonus payout.Process Improvement is tied to bonus payout.

Page 20: The Four Year Evolution of Six Sigma at ServiceMaster

Keeping Score = MetricsKeeping Score = Metrics

Deployment Champion: Month: Jan-04

PROJECT NAME, BLACK BELT, and

DESCRIPTION

Start Date

Replication Completion

Date

PHASE

Customer Benefits 1=Yes, 0=No

StatusProcess Owner

Total Locations

to Replicate

Locations Replicated

Core Project Metric

Core Metric

Baseline

Core Metric Goal

Core Metric Current

YTD Savings Through Jan

Price Realization 2004-Price Book compliance-All Nov-03 May-04 C 1 Y

Market-ing and

Ops61 2

% of Defective Invoices

N/A90%

Compliance

xxxxxx

Problem Statement/Oppurtunity

Solution

Monthly Progress Journal-Febuary

Charts

Project in 2003 was to establish baseline- Rolling out Task Code Compliance and SOP for discounting component by 1st half of year, 10% of GM's bonus tied to compliance metrics-AOR task codes, Service task codes project are tied to overall Price Realization 2004. Project is carry over from last year Price Realization 2003. Secondary Metrics :Invoices below List Price and Avg Discount (% Of Variance from List Price)

Common Task Codes are underdevelopment. Task codes are expected to be finalized by Mid Febuary.

2004 MONTHLY SIX SIGMA STATUS REPORT

Dave Thiessen Business Unit: ARS

Due to Increase in Internal Costs by 15% and Variation (Discounting) from Price Book up to 30% resulting in lower Gross Margin and decreased revenue. No Formal process of controlling Discounting. No formal Price Book Process. By Controling variation ,improving Price Book Process and implementing a 2-5% List Price increase we can Realize $6-9M in Revenue.There is also an oppurtunity to improve our customer satisfaction scores by improving price book presentation and controling discounting

Page 21: The Four Year Evolution of Six Sigma at ServiceMaster

Bringing Six Sigma Deeper Into the Organization

• National to Regional projects

• Yellow Belt training

• Green Belt training

• Green Belt projects

• Lean projects

Page 22: The Four Year Evolution of Six Sigma at ServiceMaster

Some People Dream of Success, Some People Dream of Success, While Other People Live to Crush While Other People Live to Crush

Those DreamsThose Dreams

Page 23: The Four Year Evolution of Six Sigma at ServiceMaster

Marketing & SalesMarketing & Sales

• Six Sigma eHandbook• Newsletter• Annual conference• External conferences• External publications• Internal recognition• Board of Director meetings• Business Unit President updates• Investor meetings

Page 24: The Four Year Evolution of Six Sigma at ServiceMaster

Incentives & RecognitionIncentives & Recognition

• Certification awards

• Contests

• Green Belt incentive pilot

Page 25: The Four Year Evolution of Six Sigma at ServiceMaster

From... Flavor of the MonthFrom... Flavor of the Month

Page 26: The Four Year Evolution of Six Sigma at ServiceMaster

To... Stay the CourseTo... Stay the Course

Page 27: The Four Year Evolution of Six Sigma at ServiceMaster

Aim High… And Stay ThereAim High… And Stay There