the four year evolution of six sigma at servicemaster
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The Four Year Evolution of The Four Year Evolution of Six Sigma at ServiceMasterSix Sigma at ServiceMaster
John BiedrySenior Vice President
Continuous Improvement & Six Sigma
Lawn, Tree, & LandscapingLawn, Tree, & Landscaping
Plumbing / HVACPlumbing / HVAC
Termite and Pest ControlTermite and Pest Control
Specialty Cleaning, Repair,Specialty Cleaning, Repair, Disaster Restoration Disaster Restoration
Maid ServiceMaid Service
Home Warranty / InspectionHome Warranty / Inspection
Service to Service to HomeownersHomeowners
ServiceMaster ServiceMaster SolutionSolution
CulturalCultural BackgroundBackground
• Our Four Company Objectives
• Organization is hierarchical, and decentralized
• Strong spirit of local ownership
ServiceMaster is home to:•1,000s of Branch Locations•40,000 Service Providers•Over 10,000,000 Customers
Business Unit Leader
Deployment Champion
Black Belt
Black Belt
Black Belt
Black Belt
Black Belt
Project Sponsor
Project Sponsor
Project Sponsor
Project Sponsor
Project Sponsor
CFO
Financial Representative
Green Belts
Green Belts
Green Belts
Green Belts
Green Belts
Yellow Belts
Master Black Belt
Master Black Belt
SVM 6 Leader
The LaunchThe Launch
The JourneyThe Journey
““It’s a short trip from riding the waves It’s a short trip from riding the waves of change to being torn apart by the of change to being torn apart by the
jaws of defeat”jaws of defeat”
Field the Team with Top Field the Team with Top Players and CoachesPlayers and Coaches
Fielding the TeamFielding the Team
• Internal vs. External Hires
– Black Belts, Master Black Belts
– Deployment Champion
– Mistakes made
– 2006 changes for Green Belts
– Functional Black Belts
Training & DevelopmentTraining & Development
• From Technical Training to…. Leadership Development
• ACCEL
• Green Belt and Black Belt Certification and Changes
• Leadership Refresher Training
Career ChoicesCareer Choices
• What’s next after Six Sigma?
• Succession Planning
• Where have Six Sigma “graduates” gone?
Project Selection – Project Selection – Sponsors Pick Projects?Sponsors Pick Projects?
Projects – From Cost Focus...Projects – From Cost Focus...
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Finance ContractsMaintenanceUniformsStationary Parts ReturnReportsBrochuresFloor MatsTruck StockPostageIT Printing CostsSuspend Status Utilities ExpenseAOR Financing
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...To Strategic...To Strategic
Productivity Customer Experience
Pricing
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The Role of the Black Belt…The Role of the Black Belt…
• From DMAIC to…Implementation & Compliance
• From Projects to …Business Support
Implementation :Implementation :Playing Is Not An OptionPlaying Is Not An Option
Six Sigma WorkshopsSix Sigma Workshops
Keeping Score =Keeping Score =
Keeping Score - ReplicationKeeping Score - Replication
Process Improvement is tied to bonus payout.Process Improvement is tied to bonus payout.
Keeping Score = MetricsKeeping Score = Metrics
Deployment Champion: Month: Jan-04
PROJECT NAME, BLACK BELT, and
DESCRIPTION
Start Date
Replication Completion
Date
PHASE
Customer Benefits 1=Yes, 0=No
StatusProcess Owner
Total Locations
to Replicate
Locations Replicated
Core Project Metric
Core Metric
Baseline
Core Metric Goal
Core Metric Current
YTD Savings Through Jan
Price Realization 2004-Price Book compliance-All Nov-03 May-04 C 1 Y
Market-ing and
Ops61 2
% of Defective Invoices
N/A90%
Compliance
xxxxxx
Problem Statement/Oppurtunity
Solution
Monthly Progress Journal-Febuary
Charts
Project in 2003 was to establish baseline- Rolling out Task Code Compliance and SOP for discounting component by 1st half of year, 10% of GM's bonus tied to compliance metrics-AOR task codes, Service task codes project are tied to overall Price Realization 2004. Project is carry over from last year Price Realization 2003. Secondary Metrics :Invoices below List Price and Avg Discount (% Of Variance from List Price)
Common Task Codes are underdevelopment. Task codes are expected to be finalized by Mid Febuary.
2004 MONTHLY SIX SIGMA STATUS REPORT
Dave Thiessen Business Unit: ARS
Due to Increase in Internal Costs by 15% and Variation (Discounting) from Price Book up to 30% resulting in lower Gross Margin and decreased revenue. No Formal process of controlling Discounting. No formal Price Book Process. By Controling variation ,improving Price Book Process and implementing a 2-5% List Price increase we can Realize $6-9M in Revenue.There is also an oppurtunity to improve our customer satisfaction scores by improving price book presentation and controling discounting
Bringing Six Sigma Deeper Into the Organization
• National to Regional projects
• Yellow Belt training
• Green Belt training
• Green Belt projects
• Lean projects
Some People Dream of Success, Some People Dream of Success, While Other People Live to Crush While Other People Live to Crush
Those DreamsThose Dreams
Marketing & SalesMarketing & Sales
• Six Sigma eHandbook• Newsletter• Annual conference• External conferences• External publications• Internal recognition• Board of Director meetings• Business Unit President updates• Investor meetings
Incentives & RecognitionIncentives & Recognition
• Certification awards
• Contests
• Green Belt incentive pilot
From... Flavor of the MonthFrom... Flavor of the Month
To... Stay the CourseTo... Stay the Course
Aim High… And Stay ThereAim High… And Stay There