the 'gem' (green energy machine)

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Landfill Diversion & Clean Energy Generation The “GEM” (Green Energy Machine) www.mswpower.com The “GEM” at the Plymouth (MA) County Correctional Facility

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Stub Haber, founder of MSW Power presents on his waste-to-energy system- the 'GEM' (Green Energy Machine).

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Page 1: The 'GEM' (Green Energy Machine)

Landfill Diversion & Clean Energy Generation

The “GEM”

(Green Energy Machine)

www.mswpower.com

The “GEM” at the Plymouth (MA) County Correctional Facility

Page 2: The 'GEM' (Green Energy Machine)

GEM Overview The GEM is a Landfill Diverter

– Converts useless waste into valuable clean energy Handles mixed waste streams

– Paper, plastic, wood, food, agricultural waste

– Processes up to 3 tons/day Diverts unrecyclable waste from landfill Complements existing recycling programs Occupies a compact footprint (45’ x 9.5’ x 8’)

– Plus Front End/Back End

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Page 3: The 'GEM' (Green Energy Machine)

GEM Benefits Helps achieve sustainability goals Processes unrecyclable waste on-site

where it is generated Eliminates landfill use by 95%

– 5% ash may be placed in landfills or re-purposed

Saves money– Eliminates 95% of waste hauling fees– Lowers energy costs3

Page 4: The 'GEM' (Green Energy Machine)

What’s Included GEM (45’ ISO container)

– Solid waste pre-processor (shredder, drier, pellet mill, pellet hopper)– Gasifier (Downdraft Gasification)– Non-ferrous and ferrous metal separation– Safety features (TUV certification)– Fire suppression

Automatic ash removal Standard front loader Back-end for energy generation (generator or boiler) & switch gear for

generator Regular design services & permitting assistance Installation and commissioning 90-day labor warranty (next day, 8 X 5) 1 yr parts warranty Remote monitoring service4

Page 5: The 'GEM' (Green Energy Machine)

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GEM Aerial Photo

Page 6: The 'GEM' (Green Energy Machine)

Configuration Options- Front End

Conveyor feeding– Multiple capacities available– Restricted card access– Foot pedal operation

Top loading gravity feed Options

– Compactor

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Page 7: The 'GEM' (Green Energy Machine)

Configuration Options– Back End CHP

– Power Hybrid fuel genset uses synthetic gas

blended with diesel– Heat

Engine and exhaust heat are recovered for use by facility

Heat only– Boiler runs on synthetic gas– Provides hot air, hot water, or steam– Heat used by facility

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Page 8: The 'GEM' (Green Energy Machine)

Remote Monitoring & Controls Over 100 sensors installed throughout the GEM measure a

wide array of parameters Wealth of data provides analysis capabilities

– Anticipate potential maintenance requirements– Evaluate cost savings– Determine environmental benefits

MSW Power engineer remotely monitors details of GEM operation via wireless network interface

Customer has access to a summary screen of operational data

Many data points compiled to generate a real-time kiosk screen.

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Page 9: The 'GEM' (Green Energy Machine)

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Thermal decomposition process

Converts solid matter into gaseous form

Resultant gas is flammable GEM methodology –

Downdraft Gasification– Uses high heat in oxygen-

starved process to convert solids into gaseous fuel or “syngas”

– Vacuum pulls gas thru bottom of gasifier with no emissions

– Small-scale efficiency– Low-tar gas producing

system

Page 10: The 'GEM' (Green Energy Machine)

Gas Data & Noise Level Gas Composition (% of Volume)

– Nitrogen 44%– CO 22%– Hydrogen 18%– Methane 3%– Water 8%– CO2 5%

Gas Energy Content - 160 to 200 BTU/cu ft Noise Levels

– SWP = 65dB at (Pellet Mill Doors)– Gasifier = 66dB (at GEM Container Corner)– SWP + Gasifier + Boiler = 68dB (next to GEM Container)– SWP + Gasifier + Generator = 75dB (23 feet from GEM)

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Page 11: The 'GEM' (Green Energy Machine)

Incineration with Energy Capture

Solar Wind GEM0

200

400

600

800

1,000

1,200

138

440 440

314

177.056258963002

446.376377551013

330.087657175146

Annual Greenhouse Gas Savings vs. Landfills

Heat

Waste Disposal

Electricity

Em

iss

ion

s S

av

ing

s in

To

ns

(C

O2

E)

315

440440

1,090

Landfills produce 420 tons of GHG emissions annually to dispose of 3 tons of waste daily. Utilities produce 440 tons of GHG annually to create 75kW of electricity daily.Utilities produce 330 tons of GHG annually to create 180 kW of heat daily

Page 12: The 'GEM' (Green Energy Machine)

GEM Weight

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Weight by Component and Energy Configuration

 Component 

Diesel CHP Boiler

Pounds Tons Pounds Tons

Main Container 47,200 23.6 47,200 23.6

Back End 8,760 4.4 14,800 7.4

Auxiliary Equip 14,300 7.2 14,300 7.2

Total Weight 70,260 35.1 76,300 38.1

Page 13: The 'GEM' (Green Energy Machine)

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Return on Investment Individualized payback modeling completed for each client Client provides input on payback variables

– Waste volume– Waste composition– Waste disposal cost– Electricity cost– Heat cost– Preferred options & customizations– Tax incentives

Payback period significantly shorter than alternatives

Page 14: The 'GEM' (Green Energy Machine)

Selling Approach Sales & Service

– Direct– Channel Partners

Environmental Consultants Energy Service Companies (ESCOs) Equipment Manufacturers & Resellers Waste & Material Management Companies

– Group Purchasing Organizations Authorized Supplier – Premier Inc.

– 3,000 Member Hospitals with 100,000 sites

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Page 15: The 'GEM' (Green Energy Machine)

GEM Operating History (Thru Jan 2013)

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Operating Parameter Data

Run Time (Hours) 5,444

Waste Processed (Tons) 525

Ash Disposed (%) 5.6

Underlying Technology– Downdraft Gasification

Success To-Date– Edwards AFB, CA– Plymouth County County Correctional Facility, MA

Page 16: The 'GEM' (Green Energy Machine)

MA Policy Changes Allowance for Pyrolysis & Gasification Under

Consideration– Promotes New, Environmentally-Friendly Technologies– Provides $350M Market Opportunity for GEM– Permitting Issues Must Be Delineated

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