the 'gem' (green energy machine)
DESCRIPTION
Stub Haber, founder of MSW Power presents on his waste-to-energy system- the 'GEM' (Green Energy Machine).TRANSCRIPT
Landfill Diversion & Clean Energy Generation
The “GEM”
(Green Energy Machine)
www.mswpower.com
The “GEM” at the Plymouth (MA) County Correctional Facility
GEM Overview The GEM is a Landfill Diverter
– Converts useless waste into valuable clean energy Handles mixed waste streams
– Paper, plastic, wood, food, agricultural waste
– Processes up to 3 tons/day Diverts unrecyclable waste from landfill Complements existing recycling programs Occupies a compact footprint (45’ x 9.5’ x 8’)
– Plus Front End/Back End
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GEM Benefits Helps achieve sustainability goals Processes unrecyclable waste on-site
where it is generated Eliminates landfill use by 95%
– 5% ash may be placed in landfills or re-purposed
Saves money– Eliminates 95% of waste hauling fees– Lowers energy costs3
What’s Included GEM (45’ ISO container)
– Solid waste pre-processor (shredder, drier, pellet mill, pellet hopper)– Gasifier (Downdraft Gasification)– Non-ferrous and ferrous metal separation– Safety features (TUV certification)– Fire suppression
Automatic ash removal Standard front loader Back-end for energy generation (generator or boiler) & switch gear for
generator Regular design services & permitting assistance Installation and commissioning 90-day labor warranty (next day, 8 X 5) 1 yr parts warranty Remote monitoring service4
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GEM Aerial Photo
Configuration Options- Front End
Conveyor feeding– Multiple capacities available– Restricted card access– Foot pedal operation
Top loading gravity feed Options
– Compactor
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Configuration Options– Back End CHP
– Power Hybrid fuel genset uses synthetic gas
blended with diesel– Heat
Engine and exhaust heat are recovered for use by facility
Heat only– Boiler runs on synthetic gas– Provides hot air, hot water, or steam– Heat used by facility
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Remote Monitoring & Controls Over 100 sensors installed throughout the GEM measure a
wide array of parameters Wealth of data provides analysis capabilities
– Anticipate potential maintenance requirements– Evaluate cost savings– Determine environmental benefits
MSW Power engineer remotely monitors details of GEM operation via wireless network interface
Customer has access to a summary screen of operational data
Many data points compiled to generate a real-time kiosk screen.
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Thermal decomposition process
Converts solid matter into gaseous form
Resultant gas is flammable GEM methodology –
Downdraft Gasification– Uses high heat in oxygen-
starved process to convert solids into gaseous fuel or “syngas”
– Vacuum pulls gas thru bottom of gasifier with no emissions
– Small-scale efficiency– Low-tar gas producing
system
Gas Data & Noise Level Gas Composition (% of Volume)
– Nitrogen 44%– CO 22%– Hydrogen 18%– Methane 3%– Water 8%– CO2 5%
Gas Energy Content - 160 to 200 BTU/cu ft Noise Levels
– SWP = 65dB at (Pellet Mill Doors)– Gasifier = 66dB (at GEM Container Corner)– SWP + Gasifier + Boiler = 68dB (next to GEM Container)– SWP + Gasifier + Generator = 75dB (23 feet from GEM)
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Incineration with Energy Capture
Solar Wind GEM0
200
400
600
800
1,000
1,200
138
440 440
314
177.056258963002
446.376377551013
330.087657175146
Annual Greenhouse Gas Savings vs. Landfills
Heat
Waste Disposal
Electricity
Em
iss
ion
s S
av
ing
s in
To
ns
(C
O2
E)
315
440440
1,090
Landfills produce 420 tons of GHG emissions annually to dispose of 3 tons of waste daily. Utilities produce 440 tons of GHG annually to create 75kW of electricity daily.Utilities produce 330 tons of GHG annually to create 180 kW of heat daily
GEM Weight
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Weight by Component and Energy Configuration
Component
Diesel CHP Boiler
Pounds Tons Pounds Tons
Main Container 47,200 23.6 47,200 23.6
Back End 8,760 4.4 14,800 7.4
Auxiliary Equip 14,300 7.2 14,300 7.2
Total Weight 70,260 35.1 76,300 38.1
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Return on Investment Individualized payback modeling completed for each client Client provides input on payback variables
– Waste volume– Waste composition– Waste disposal cost– Electricity cost– Heat cost– Preferred options & customizations– Tax incentives
Payback period significantly shorter than alternatives
Selling Approach Sales & Service
– Direct– Channel Partners
Environmental Consultants Energy Service Companies (ESCOs) Equipment Manufacturers & Resellers Waste & Material Management Companies
– Group Purchasing Organizations Authorized Supplier – Premier Inc.
– 3,000 Member Hospitals with 100,000 sites
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GEM Operating History (Thru Jan 2013)
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Operating Parameter Data
Run Time (Hours) 5,444
Waste Processed (Tons) 525
Ash Disposed (%) 5.6
Underlying Technology– Downdraft Gasification
Success To-Date– Edwards AFB, CA– Plymouth County County Correctional Facility, MA
MA Policy Changes Allowance for Pyrolysis & Gasification Under
Consideration– Promotes New, Environmentally-Friendly Technologies– Provides $350M Market Opportunity for GEM– Permitting Issues Must Be Delineated
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