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The Importance of CEC Tests to the ACEA The Importance of CEC Tests to the ACEA Oil Sequences and a look ahead for the next 10 years Extended CEC Board Meeting Brussels, 21 st – 22 nd November 2011 Sven-Oliver Kossmehl Sven Oliver Kossmehl ACEA WG/FL, LD Engine Oil subgroup

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The Importance of CEC Tests to the ACEA The Importance of CEC Tests to the ACEA Oil Sequences and a look ahead for the next 10 years

Extended CEC Board Meeting

Brussels, 21st – 22nd November 2011

Sven-Oliver KossmehlSven Oliver KossmehlACEA WG/FL, LD Engine Oil subgroup

Topics

1. The ACEA Oil Sequences2. Development Process of the

ACEA Oil Sequencesq3. ACEA‘s view of the CEC system4 Future Requirements from ACEA4. Future Requirements from ACEA5. Resumee

ACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-20111

1. The ACEA Oil Sequences

GeneralECA/B

Structure and Contents

GeneralInformationE

4 Quality Levelse.g. ACEA E5

C4 Quality Levelse.g. ACEA C3

A/B4 Quality Levelse.g. ACEA A3/B4

Validity

Aplication Rules

HDDiesel

LD Gasoline & Diesel with DPF

MidSAPS

LDGasoline & Diesel

Conditions of Certification

MidSAPS, LowSAPS

Engines Tests: LD-Engines

Engine Tests: LD & HD Engines

Criteria similar to LD …

Lab- and Components Tests

Engine Cleanliness, Ring Sticking, Sludge Protection, Anti-Wear, Fuel Economy

categories, partly different tests

Evaporation, Elastomer Compatibility, Aeration

ACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-20112

1. The ACEA Oil Sequences

In-House-Specification

Why common European engine oil specifications?

In House SpecificationIn-House Tests

Other test procedures Competition relevant

ACEA Oil Sequences, Cat. X/Y

Non-competition relevant

ACEA Specification

The ACEA Sequences only contain requirements considered to be non-competition relevant. Individual and competition relevant requirements can be

d i bi ti ith th ACEA S ( t f th t) OEM iused in combination with the ACEA Sequences (or part of that) as OEM own in-house specifications.ACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-20113

2. Development Process of the ACEA Oil SequencesSequences

ACEA WG/FL – Working Group / Fuels & LubricantsStructure of Working Groups

Subgroups: Light Duty Engine Oils Heavy Duty Engine Oils

BMW GROUP DAF TRUCKS NV

DAIMLER AG FIAT S.p.A FORD OF EUROPE GmbH GENERAL MOTORS EUROPE AG

JAGUAR LAND ROVER AB VOLVO

DAIMLER AGFIAT S A (IVECO)

Dr. Ing. h.c.F. PORSCHE AGPSA PEUGEOT CITROËN RENAULT SA SCANIA

ABTOYOTA MOTOR EUROPE

GENERAL MOTORS EUROPE AG

VOLKSWAGEN AG

MAN NUTZFAHRZEUGE FIAT S.p.A (IVECO)

ACEA EUROPEAN OIL SEQUENCESACEA EUROPEAN OIL SEQUENCESACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-20114

2. Development Process of the ACEA Oil SequencesSequences

"Triple A“ (ACEA, ATC, ATIEL)

ATCATCAdditive development

Joint discussionson new performance

ATIELATIEL

on new performance categories and tests

ATIELATIEL ACEA ACEA

Quelle: Infineum, 2009ACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-2011 5

3. ACEA‘s view of the CEC system

Strong Points of the CEC System

- Extremely well organized, very effective managementstructure

- Usually quick decision process on board level- Only one decision making level- Easy to use webside – excellent work of the secretariatEasy to use webside excellent work of the secretariat

- Excellent quality control- Expertise of all industry forces (oil-, additive & auto

industry)industry)- (long term) availability of reference fluids- Continuous test monitoring by Surveillance Groups

ACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-2011 6

3. ACEA‘s view of the CEC system

Weak Points of the CEC System

- Difficult to find acceptance for requirements as preventative measures / ACEA don‘t want to wait for field failures

- Development process in some cases too slowp p- Many participants in TDGs: decisions therefore often difficult- More initiative of leading lab needed- Only little flexibility once ToRs are definedy y- Acceptance and differentiation of additional test parameters

i.e. for OM646 wear test - control parameter, killer limits, ..- Quality control (QI) in some labs- No groups for pre-development of test procedures

Difficult process, but resulting tests are of very high & reliable standardACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-2011 7

3. ACEA‘s view of the CEC system

Future Difficulties to overcome

- Engine availability

- Shorter hardware lifetimeShorter hardware lifetime

- Shortages of hardware parts and fluids

- Higher number of different tests needed

- More diverging needs from different OEMs

- Increasing impact of (bio)fuels and fuel dilution

ACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-2011 8

4. Future Requirements from ACEACommon Trends for Lubricant RequirementsCommon Trends for Lubricant Requirements

New FuelsTwo Tests already under development- Two Tests already under development

- Biodiesel Compatibility towards

Piston Cleanliness & Sludgeg

- Low Temperature Pumpability

- Materials Compatibility:

- Fuel + Combustion Products

- Corrosion

Bea ing Mate ials- Bearing Materials

- Severe Oxidation Test for Biodiesel

contaminated engine oilscontaminated engine oils

ACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-2011 9

4. Future Requirements from ACEACommon Trends for Lubricant RequirementsCommon Trends for Lubricant Requirements

Increased Fuel Economy – Decrease of CO2-Emissions

- New test procedure(s)

-Latest engine hardware

-Dynamic driving cycles

- More severe requirements

-Increased FE benefits not

only due to viscosity

reductionsreductions

-For fresh & used engine oil

ACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-2011 10

4. Future Requirements from ACEACommon Trends for Lubricant RequirementsCommon Trends for Lubricant Requirements

Start/Stop & Hybrids

- New engine tests needed for

a) frequent starts/short runningtime

b) cold start with immediate medium to high load operationg p

- Performance of engine oils at low

and medium temperature

- Lubricating performance during

and shortly after the engine start

ACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-2011 11

4. Future Requirements from ACEACommon Trends for Lubricant RequirementsCommon Trends for Lubricant Requirements

Increased Engine Performance

- Continued Increase of

specific Engine Performancespecific Engine Performance

- Higher Stress on Engine Oils

- Increased max. Piston

Temperatures/general Temperatures

- More Thermal Oxidation

Hi h C t i ti- Higher Contamination

- Quicker Degradation of Additives

ACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-2011 12

4. Future Requirements from ACEACommon Trends for Lubricant RequirementsCommon Trends for Lubricant Requirements

Engine Oils for low Quality Fuel Markets..- Low/mid SAPS oils proved to have disadvantages in some marketsLow/mid SAPS oils proved to have disadvantages in some markets

- Quicker oil degradation due to e.g. high sulfur fuels andother critical fuel components

Th f diff t t f i il lit i ht b d d- Therefor a different type of engine oil quality might be needed

- Stronger alcalic reserve

- Adjusted detergency & dispersancy

- More antioxidancy

- Standard Ash

..must be specific & high QualityACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-2011 13

4. Future Requirements from ACEA

Wider availability of ACEA oilsEuropean Auto Manufacturers face the following situation in developing markets:

…on the engine technology sideg gy

- Latest engine technology requested by nearly every market

- Modern Diesel engines needed in developing markets

- Latest emission control system requested in several

d l i k tdeveloping markets

- Many Markets ask for longer drain intervals

ACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-2011 14

4. Future Requirements from ACEA

Wider availability of ACEA oilsEuropean Auto Manufacturers face the following situation in developing markets:

…on the engine oil sideg

- today these engine oil markets dominated by very basic

and/or obsolete oil qualities

- engine oils with light duty Diesel performance are missing

l f l liti- low fuel qualities

- no/nearly no ACEA oils available

ACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-2011 15

4. Future Requirements from ACEA

Wider availability of ACEA oilsEuropean Auto Manufacturers need better engine oil qualities in non-European and developing markets:

- Engine oil qualities no longer suitable for modern engines

should disappear

- Engine oils according to ACEA specifications needed

hi h k t t ti- high market penetration

- recent ACEA categories, not obsolete categories

ACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-2011 16

Resumee

The CEC system is highly valued byACEAACEA

- The development of the „new CEC“ has resulted in a much

more effective system

- Due to the many strengths of CEC ACEA stays committed

to CEC to CEC

- CEC test procedures remain ACEA`s first choice for the

engine oil sequencesg q

- OEMs continue to use CEC tests for their inhouse specifications

- ACEA already plans to develop many new tests with CEC to

meet future requirementsACEA WG.FL, LD sub-group

Sven-O. Kossmehl

21-11-2011 17