the importance of cec tests to the acea oil sequences · pdf file1. the acea oil sequences...
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The Importance of CEC Tests to the ACEA The Importance of CEC Tests to the ACEA Oil Sequences and a look ahead for the next 10 years
Extended CEC Board Meeting
Brussels, 21st – 22nd November 2011
Sven-Oliver KossmehlSven Oliver KossmehlACEA WG/FL, LD Engine Oil subgroup
Topics
1. The ACEA Oil Sequences2. Development Process of the
ACEA Oil Sequencesq3. ACEA‘s view of the CEC system4 Future Requirements from ACEA4. Future Requirements from ACEA5. Resumee
ACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-20111
1. The ACEA Oil Sequences
GeneralECA/B
Structure and Contents
GeneralInformationE
4 Quality Levelse.g. ACEA E5
C4 Quality Levelse.g. ACEA C3
A/B4 Quality Levelse.g. ACEA A3/B4
Validity
Aplication Rules
HDDiesel
LD Gasoline & Diesel with DPF
MidSAPS
LDGasoline & Diesel
Conditions of Certification
MidSAPS, LowSAPS
Engines Tests: LD-Engines
Engine Tests: LD & HD Engines
Criteria similar to LD …
Lab- and Components Tests
Engine Cleanliness, Ring Sticking, Sludge Protection, Anti-Wear, Fuel Economy
categories, partly different tests
Evaporation, Elastomer Compatibility, Aeration
ACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-20112
1. The ACEA Oil Sequences
In-House-Specification
Why common European engine oil specifications?
In House SpecificationIn-House Tests
Other test procedures Competition relevant
ACEA Oil Sequences, Cat. X/Y
Non-competition relevant
ACEA Specification
The ACEA Sequences only contain requirements considered to be non-competition relevant. Individual and competition relevant requirements can be
d i bi ti ith th ACEA S ( t f th t) OEM iused in combination with the ACEA Sequences (or part of that) as OEM own in-house specifications.ACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-20113
2. Development Process of the ACEA Oil SequencesSequences
ACEA WG/FL – Working Group / Fuels & LubricantsStructure of Working Groups
Subgroups: Light Duty Engine Oils Heavy Duty Engine Oils
BMW GROUP DAF TRUCKS NV
DAIMLER AG FIAT S.p.A FORD OF EUROPE GmbH GENERAL MOTORS EUROPE AG
JAGUAR LAND ROVER AB VOLVO
DAIMLER AGFIAT S A (IVECO)
Dr. Ing. h.c.F. PORSCHE AGPSA PEUGEOT CITROËN RENAULT SA SCANIA
ABTOYOTA MOTOR EUROPE
GENERAL MOTORS EUROPE AG
VOLKSWAGEN AG
MAN NUTZFAHRZEUGE FIAT S.p.A (IVECO)
ACEA EUROPEAN OIL SEQUENCESACEA EUROPEAN OIL SEQUENCESACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-20114
2. Development Process of the ACEA Oil SequencesSequences
"Triple A“ (ACEA, ATC, ATIEL)
ATCATCAdditive development
Joint discussionson new performance
ATIELATIEL
on new performance categories and tests
ATIELATIEL ACEA ACEA
Quelle: Infineum, 2009ACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-2011 5
3. ACEA‘s view of the CEC system
Strong Points of the CEC System
- Extremely well organized, very effective managementstructure
- Usually quick decision process on board level- Only one decision making level- Easy to use webside – excellent work of the secretariatEasy to use webside excellent work of the secretariat
- Excellent quality control- Expertise of all industry forces (oil-, additive & auto
industry)industry)- (long term) availability of reference fluids- Continuous test monitoring by Surveillance Groups
ACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-2011 6
3. ACEA‘s view of the CEC system
Weak Points of the CEC System
- Difficult to find acceptance for requirements as preventative measures / ACEA don‘t want to wait for field failures
- Development process in some cases too slowp p- Many participants in TDGs: decisions therefore often difficult- More initiative of leading lab needed- Only little flexibility once ToRs are definedy y- Acceptance and differentiation of additional test parameters
i.e. for OM646 wear test - control parameter, killer limits, ..- Quality control (QI) in some labs- No groups for pre-development of test procedures
Difficult process, but resulting tests are of very high & reliable standardACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-2011 7
3. ACEA‘s view of the CEC system
Future Difficulties to overcome
- Engine availability
- Shorter hardware lifetimeShorter hardware lifetime
- Shortages of hardware parts and fluids
- Higher number of different tests needed
- More diverging needs from different OEMs
- Increasing impact of (bio)fuels and fuel dilution
ACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-2011 8
4. Future Requirements from ACEACommon Trends for Lubricant RequirementsCommon Trends for Lubricant Requirements
New FuelsTwo Tests already under development- Two Tests already under development
- Biodiesel Compatibility towards
Piston Cleanliness & Sludgeg
- Low Temperature Pumpability
- Materials Compatibility:
- Fuel + Combustion Products
- Corrosion
Bea ing Mate ials- Bearing Materials
- Severe Oxidation Test for Biodiesel
contaminated engine oilscontaminated engine oils
ACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-2011 9
4. Future Requirements from ACEACommon Trends for Lubricant RequirementsCommon Trends for Lubricant Requirements
Increased Fuel Economy – Decrease of CO2-Emissions
- New test procedure(s)
-Latest engine hardware
-Dynamic driving cycles
- More severe requirements
-Increased FE benefits not
only due to viscosity
reductionsreductions
-For fresh & used engine oil
ACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-2011 10
4. Future Requirements from ACEACommon Trends for Lubricant RequirementsCommon Trends for Lubricant Requirements
Start/Stop & Hybrids
- New engine tests needed for
a) frequent starts/short runningtime
b) cold start with immediate medium to high load operationg p
- Performance of engine oils at low
and medium temperature
- Lubricating performance during
and shortly after the engine start
ACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-2011 11
4. Future Requirements from ACEACommon Trends for Lubricant RequirementsCommon Trends for Lubricant Requirements
Increased Engine Performance
- Continued Increase of
specific Engine Performancespecific Engine Performance
- Higher Stress on Engine Oils
- Increased max. Piston
Temperatures/general Temperatures
- More Thermal Oxidation
Hi h C t i ti- Higher Contamination
- Quicker Degradation of Additives
ACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-2011 12
4. Future Requirements from ACEACommon Trends for Lubricant RequirementsCommon Trends for Lubricant Requirements
Engine Oils for low Quality Fuel Markets..- Low/mid SAPS oils proved to have disadvantages in some marketsLow/mid SAPS oils proved to have disadvantages in some markets
- Quicker oil degradation due to e.g. high sulfur fuels andother critical fuel components
Th f diff t t f i il lit i ht b d d- Therefor a different type of engine oil quality might be needed
- Stronger alcalic reserve
- Adjusted detergency & dispersancy
- More antioxidancy
- Standard Ash
..must be specific & high QualityACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-2011 13
4. Future Requirements from ACEA
Wider availability of ACEA oilsEuropean Auto Manufacturers face the following situation in developing markets:
…on the engine technology sideg gy
- Latest engine technology requested by nearly every market
- Modern Diesel engines needed in developing markets
- Latest emission control system requested in several
d l i k tdeveloping markets
- Many Markets ask for longer drain intervals
ACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-2011 14
4. Future Requirements from ACEA
Wider availability of ACEA oilsEuropean Auto Manufacturers face the following situation in developing markets:
…on the engine oil sideg
- today these engine oil markets dominated by very basic
and/or obsolete oil qualities
- engine oils with light duty Diesel performance are missing
l f l liti- low fuel qualities
- no/nearly no ACEA oils available
ACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-2011 15
4. Future Requirements from ACEA
Wider availability of ACEA oilsEuropean Auto Manufacturers need better engine oil qualities in non-European and developing markets:
- Engine oil qualities no longer suitable for modern engines
should disappear
- Engine oils according to ACEA specifications needed
hi h k t t ti- high market penetration
- recent ACEA categories, not obsolete categories
ACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-2011 16
Resumee
The CEC system is highly valued byACEAACEA
- The development of the „new CEC“ has resulted in a much
more effective system
- Due to the many strengths of CEC ACEA stays committed
to CEC to CEC
- CEC test procedures remain ACEA`s first choice for the
engine oil sequencesg q
- OEMs continue to use CEC tests for their inhouse specifications
- ACEA already plans to develop many new tests with CEC to
meet future requirementsACEA WG.FL, LD sub-group
Sven-O. Kossmehl
21-11-2011 17