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THE LINCOLN ELECTRIC COMPANY ADVANCED PROCESS WELDERS E5.100 12/08 © Lincoln Global, Inc. All Rights Reserved. Power Wave ® C300 KEY FEATURES PowerConnect Technology (Patent-Pending) - Automatically adjusts to input power from 200-600V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range of up to +43% and down to -60% when used on 460 VAC input. Tribrid Power Module - Exceptional welding performance at an industry leading 0.97 power factor and 88% efficiency at 250 amps. Production Monitoring 2- Track equipment usage, store weld data, and configure limits to assist in welding efficiency analysis. Portable. Powerful. Compact. One Machine Does it All! The Power Wave ® C300 is a portable multi-process wire feeder welder with high-end functionality capable of Stick, DC TIG, Pulsed DC TIG, MIG, Pulsed MIG and Flux-Cored welding. It is ideal for a wide variety of materials including aluminum, stainless, and nickel – where arc performance is critical. The Power Wave ® C300 is well suited for production welding, construction, aerospace, automotive repair, general fabrication and training facilities. The compact style and design adapt to almost any environment. The size offers the user a flexible system to take with you, wherever you need to weld. Processes Stick, DC TIG, Pulsed DC TIG, MIG, Pulsed MIG, Flux-Cored Output Input 60 50 Hz Ready-Pak ® Pkg. (K2774-1) shown Product Name Product Number Input Power Input Current@ Rated Output Rated Output Current/Voltage/ Duty Cycle Output Range Wire Feed Speed Range ipm (m/min) Wire Size Range inches (mm) HxWxD inches (mm) Net Weight lbs. (kg) Solid Cored Power Wave ® C300 Ready-Pak ® K2675-1 K2774-1 208/230/400/460/575 VAC 1/3 Phase 50/60 Hz 53/48/29/25/20A (1 phase) 30/28/16/14/11A (3 phase) 300A/29V/40% 250A/27V/100% 5-300A 50 - 700 (1.27 - 17.8) .023 - .045 (0.6 - 1.2) .035 - .045 (0.9 - 1.2) 20.4 x 14 x 24 (518 x 356 x 609) 40.2 x 24 x 45.2 (1021 x 609 x 1148) 91 (41.4) 180 (81.6) www.lincolnelectric.com/green iARC Digital Controls - Fast processing speed provides exceptional arc stability regardless of weld process. Ethernet connection now standard. Compact and Durable Case - IP23 rated to withstand harsh environments and maximize portability.

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Page 1: THE LINCOLN ELECTRIC COMPANY ADVANCED ... business of The Lincoln Electric Company ® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment

THE LINCOLN ELECTRIC COMPANY ADVANCED PROCESS WELDERS

E5.100 12/08 © Lincoln Global, Inc. All Rights Reserved.

Power Wave ® C300

KEY FEATURES

• PowerConnect™ Technology(Patent-Pending) − Automaticallyadjusts to input power from 200-600V,50 or 60 Hz, single phase or three phase. Welding output remainsconstant through the entire input voltage range of up to +43% anddown to -60% when used on 460 VAC input.

• Tribrid™ Power Module − Exceptional welding performance at anindustry leading 0.97 power factor and 88% efficiency at 250 amps.

• Production Monitoring™ 2 − Track equipment usage, store welddata, and configure limits to assist in welding efficiency analysis.

Portable. Powerful. Compact.One Machine Does it All!

The Power Wave® C300 is a portable multi-process wirefeeder welder with high-end functionality capable of Stick,DC TIG, Pulsed DC TIG, MIG, Pulsed MIG and Flux-Coredwelding. It is ideal for a wide variety of materials includingaluminum, stainless, and nickel – where arc performanceis critical. The Power Wave® C300 is well suited forproduction welding, construction, aerospace, automotiverepair, general fabrication and training facilities.

The compact style and design adapt to almost anyenvironment. The size offers the user a flexible systemto take with you, wherever you need to weld.

ProcessesStick, DC TIG, Pulsed DC TIG, MIG, Pulsed MIG, Flux-Cored

Output

Input

6050Hz

Ready-Pak® Pkg.(K2774-1) shown

ProductName

ProductNumber

InputPower

Input Current@Rated Output

Rated OutputCurrent/Voltage/

Duty CycleOutputRange

Wire FeedSpeed Rangeipm (m/min)

Wire Size Rangeinches (mm) H x W x D

inches (mm)

NetWeightlbs. (kg)Solid Cored

Power Wave®

C300

Ready-Pak®

K2675-1

K2774-1

208/230/400/460/575VAC

1/3 Phase50/60 Hz

53/48/29/25/20A(1 phase)

30/28/16/14/11A(3 phase)

300A/29V/40%250A/27V/100%

5-300A 50 - 700(1.27 - 17.8)

.023 - .045(0.6 - 1.2)

.035 - .045(0.9 - 1.2)

20.4 x 14 x 24(518 x 356 x 609)

40.2 x 24 x 45.2(1021 x 609 x 1148)

91(41.4)

180(81.6)

www.lincolnelectric.com/green

• iARC™ Digital Controls − Fast processing speed providesexceptional arc stability regardless of weld process. Ethernetconnection now standard.

• Compact and Durable Case − IP23 rated to withstand harshenvironments and maximize portability.

Page 2: THE LINCOLN ELECTRIC COMPANY ADVANCED ... business of The Lincoln Electric Company ® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment

[ 2 ] | Power Wave® C300 Advanced Process Welders

KEY CONTROLS

WHAT’S INCLUDED

1. Continuous Wire Feed Speed (WFS)/AmpsControl – Adjust wire feed speed in MIG andFlux-Cored welding, adjust amperage inStick or TIG welding.

2. Welding Mode – Choose from 56 standardwelding modes. Customized modes alsoavailable.

3. Continuous Volts/Trim Control – Adjustvoltage when MIG and Flux-Cored welding,adjust arc length (trim) when Pulsed MIGwelding.

4. Advanced Process Options – Control pre- andpost-weld settings to optimize arc starts andstops.• Pre-Flow – Amount of time between when

gas flow starts and wire feed begins.• Run-In – WFS prior to arc start.• Start Procedures – Set the WFS and volts/trim

for an adjustable starting time to provide forbetter weld starts.

• Spot Timer – Adjustable arc time for repetitivetack and spot welds.

• Crater – Set the WFS and volts/trim for a definedtime after the trigger is released and before thearc is extinguished.

• Burnback – Variable amount of time the arc ismaintained after wire feed stops to prevent wiresticking to the puddle.

• Post-Flow – Amount of time gas flow continuesafter the arc is extinguished.

5. Memory Presets – Store up to 8 customized weldprocedures for multiple operators, processes, and settings.

6. 2 Step/4 Step – Select 2 Step for switching weld output onand off in direct response to the trigger. Select 4 Step fortrigger interlock capability.

7. Dual Procedure – Switch from one weld procedure toanother while welding.

8. UltimArc™ Control – Adjust arc characteristicsto match individual preferences.

1 2 3 4 5

678

Ready-Pak® Package Includes:

• K2675-1 Power Wave® C300 Base Unit

• K2734-1 Understorage Cart

• K470-2 Magnum® 300 Gun

• K466-6 Connector Kit

• Harris® Flowmeter

• Hose

Order K2774-1

Base Unit Includes:

• .035/.045” (0.9/1.2 mm) steel drive roll kit

• 10 ft. (3.0 m) input cord

• 10 ft. (3.0 m) work lead and clamp

Order K2675-1

Page 3: THE LINCOLN ELECTRIC COMPANY ADVANCED ... business of The Lincoln Electric Company ® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment

Canvas Cover

Protect your machine when notin use. Made from attractive redcanvas that is flame retardant,mildew resistant and waterrepellent. Fits machine with orwithout a gas cylinder in thecylinder rack.Order K2378-1

Understorage Cart

For easy shop mobility. Providesshielding gas bottle platform, andhandy storage drawer.Order K2734-1

STICK OPTIONS

Accessory Kit

Complete kit for stick welding.Includes 30 ft. (9.1 m) electrodecable, 25 ft. (7.6 m) work cable,headshield, work clamp andelectrode holder.Order K875 for 150 amps

Remote Output Control

Consists of a control box withchoice of two cable lengths.Permits remote adjustment ofoutput.Order K857 for 25 ft. (7.6 m)Order K857-1 for 100 ft. (30.5 m)

TIG OPTIONS

PTA-17 150 AmpAir-Cooled TIG TorchOrder K1782-2 for 12.5 ft.(3.8 m) length, 2-cableOrder K1782-4 for 25 ft.(7.6 m) length, 2-cable

PTA-26 200 Amp Air-CooledTIG TorchOrder K1783-2 for 12.5 ft.(3.8 m) length, 2-cableOrder K1783-4 for 25 ft.(7.6 m) length, 2-cable

Parts Kits

Magnum® Parts Kits provide allthe torch accessories you needto start welding. Parts kitsprovide collets, collet bodies, aback cap, alumina nozzles andtungstens in a variety of sizes, allpackaged in an easy to carryreclosable box.Order KP508 for PTA-17Order KP509 for PTA-26

Foot Amptrol®

Provides 25 ft. (7.6 m) of remotecurrent control for TIG welding.(6-pin plug connection).Order K870

Hand Amptrol®

Provides 25 ft. (7.6 m) of remotecurrent control for TIG welding.(6-pin plug connection)Order K963-3

Power Wave® C300 Advanced Process Welders | [ 3 ]

Tribrid™ Power Module

Patent pending Tribrid™ Power Module is the combination of Lincoln’s PowerConnect™

technology, Planar Transformer™ Technology, and a 120kHz output to provide exceptionalwelding performance while still maintaining a 0.97 power factor and efficiency of up to 88%.

iARC™ High Speed Digital Controls

iARC™ (Intelligent Architecture for Regulation and Control) is Lincoln’s next generation of digitalwelding controls. This board is more than 90 times faster than the previous generation, with128 times more RAM, and 8 times more flash memory. It also features 100Mbps Full DuplexEthernet to support Lincoln’s Production Monitoring™ 2 and run with advanced diagnostics.

TECHNOLOGIES

RECOMMENDED ACCESSORIES TO EXPAND MACHINE CAPABILITIES

Page 4: THE LINCOLN ELECTRIC COMPANY ADVANCED ... business of The Lincoln Electric Company ® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment

Arc Start Switch

Needed if an Amptrol® is notused when TIG welding. Comeswith a 25 ft. (7.6 m) cable.Attaches to the TIG torch forconvenient finger control.Order K814

WIRE FEEDER OPTIONS

Aluminum Feeding Kit

Conversion kit for welding with3/64" (1.2 mm) aluminum wire.Includes tension spring, driverolls, contact tips (qty. 2),non-metallic wire guidesand cable liner.Order K1703-1

Fast-Mate™ Adapter

Allows guns with a Fast-Mate™type back end to plug into aPower Wave® C300.Order K489-8

Magnum® 250LX Spool Gun

280 amps, 60% duty cycle.Feeds .025"-3/64" (0.6-1.2 mm)diameter aluminum wire on 2 lb.(0.9 kg) spools. With remote wirefeed speed control. 25 ft. (7.6 m)cable.Order K2490-1

Magnum® 250LX Spool GunControl Cable Extension

Extend your spool gun reach.Features a 7-pin female MS-typeconnector on the spool gun endand a 7-pin male MS-typeconnector on the power sourceend. 25 ft. (7.6 m) extension.Order K2519-1

Python®-Plus Air-CooledPush-Pull Gun

The Python®-Plus push-pull gunfeatures the same greatperformance and ergonomics asthe standard Python® gun butfeatures a Magnum® style backend for easy connection withoutan adapter. The ergonomichandle design, fingertip controlsand foolproof set-up make thePython® the most advancedgooseneck gun on the market.The Python®-Plus gun withstandard air-cooled barrel israted 200A @100% duty cycle,250A @50% duty cycle.Order K2447-1 for 15 ft. (4.5 m)Order K2447-2 for 25 ft. (7.6 m)Order K2447-3 for 50 ft. (15.2 m)

Prince® XL Push-Pull Gun

The Prince® XL is the smallest,lightest pistol grip push-pullgun you can buy. Choose thestandard straight barrel oroptional curved barrel withratings up to 225 amps @ 100%duty cycle. The patentedEZ-Lock™ system make rotatingor changing the barrel an easyno-tool twist of the wrist.Order K2296-2 for Air-Cooled25 ft. (7.6 m)

Push-Pull Gun Connection Kit

Required for aluminum weldingwith the Prince® XL, Python®*and CobraMax™ air orwater-cooled push-pull guns.Includes power block, gunbushing, gas hose adapter, gungas bypass valve (required forPrince® XL Gun only), and wirereel brake limiter. Requires(KP1695-XXA) aluminum driveroll kit. *Not required forPython®-Plus Guns.Order K2154-1

Welding Fume Extractors

Lincoln offers a wide variety ofwelding fume extractionenvironmental system solutions,ranging from portable systemseasily wheeled around the shopto shop-wide central systemsservicing many dedicatedwelding stations.Request Publication MC05-183

RECOMMENDED ACCESSORIES TO EXPAND MACHINE CAPABILITIES

© Lincoln Global, Inc. All Rights Reserved.

C U S T O M E R A S S I S T A N C E P O L I C YThe business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. Onoccasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledgethey may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrantor guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that mightarise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of LincolnElectric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

For best welding results with Lincoln Electric equipment,always use Lincoln Electric consumables. Visit www.lincolnelectric.com for more details.