the mechanism of the catalytic oxidation of ethylene - i...

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92 A. D. Booth De Hahn 1867 Tables d*integrates definies. New York: Steckert. Ewald 1921 Z . Kristallogr. A, 56, 148-150. Hartree 1928 Proc. Camb. Phil. Soc. 24, 89. Hartree 1928 Proc. Camb. Phil. Soc. 24, 111. Jeffrey Private communication. Jeffrey 1945 Proc. Roy. Soc. A, 183, 388. Lonsdale 1936 Simplified structure factor tables. London: Bell. Lonsdale 1944 Nature , 153, 22 and 433. Preston 1944 J. Sci. Instrum. 21, 205-213. Robertson 1934 Proc. Roy. Soc. A, 146, 473. Robertson 1935 Proc. Roy. Soc. A, 150, 348. Robertson 1945 Tilden Lecture, Chemical Society. Tichmarsh 1937 Introduction to the theory of Fourier integrals. Oxford University Press. Waller 1927 Z. Phys. 83, 153. Worthing & Jeffner 1943 Treatment of experimental data. New York: Wiley. The mechanism of the catalytic oxidation of ethylene I. Experiments using a flow system B y G. H. T wigg , P h .D. Department of Colloid Science, Cambridge (Communicated by E. K. Rideal, F.R.S.— Received 31 July 1945) Experiments have been made using a flow system to determine the mechanism of the catalytic oxidation of ethylene on a silver catalyst. The effects of time of contact of the gases with the catalyst, gas concentration, and temperature have been investigated. The products of reaction are ethylene oxide, and carbon dioxide and water. There appear to be two processes whereby the carbon dioxide is formed: (1) by direct oxidation of the ethylene not via ethylene oxide, and (2) by the further oxidation of the ethylene oxide. The isomerization of ethylene oxide to acetaldehyde by the catalyst in the absence of any oxygen has also been examined. By comparison with the oxidation of ethylene oxide, it has been shown that this latter reaction proceeds to a large extent, and possibly entirely, through a preliminary isomerization of the ethylene oxide to acetaldehyde. The rate of oxidation of acetaldehyde is extremely rapid and no trace of acetaldehyde is found during the oxidation of ethylene or of ethylene oxide. Ethylene oxide forms on the catalyst an involatile deposit, which is oxidized away by oxygen, so that during oxidation reactions the quantity of it on the catalyst is kept low. The kinetics of the oxidation of ethylene, i.e. rate of reaction proportional to the oxygen concentration and slightly dependent on the ethylene pressure, are consistent with the view that ethylene reacts with oxygen adsorbed on the catalyst and that the slowest step in the whole series of reactions is the rate of adsorption of the oxygen. An energy of activation of about 27 kcal. was found for the production of ethylene oxide, and slightly less for the pro- duction of carbon dioxide and consumption of oxygen. In the homogeneous reaction between ethylene and oxygen at temperatures in the region of 300-600° C, it has been found (Lehner 1931; Bone, Haffner & Ranee 1933) that a number of products are formed, including ethylene oxide, aldehydes, on July 19, 2018 http://rspa.royalsocietypublishing.org/ Downloaded from

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92 A. D. BoothDe Hahn 1867 Tables d* integrates definies. N ew York: Steckert.Ewald 1921 Z . Kristallogr. A, 56, 148-150.Hartree 1928 Proc. Camb. Phil. Soc. 24, 89.Hartree 1928 Proc. Camb. Phil. Soc. 24, 111.Jeffrey Private communication.Jeffrey 1945 Proc. Roy. Soc. A, 183, 388.Lonsdale 1936 Sim plified structure factor tables. London: Bell.Lonsdale 1944 N ature , 153, 22 and 433.Preston 1944 J . Sci. Instrum. 21, 205-213.Robertson 1934 Proc. Roy. Soc. A, 146, 473.Robertson 1935 Proc. Roy. Soc. A, 150, 348.Robertson 1945 Tilden Lecture, Chemical Society.Tichmarsh 1937 Introduction to the theory of Fourier integrals. Oxford U niversity Press. Waller 1927 Z. Phys. 83, 153.W orthing & Jeffner 1943 Treatment of experimental data. N ew York: W iley.

T he m echanism of the catalytic oxidation of ethylene I. E xperim ents using a flow system

B y G. H. T w ig g , P h .D . Department of Colloid Science, Cambridge

(Communicated by E. K. Rideal, F.R.S.— Received 31 July 1945)

Experiments have been made using a flow system to determine the mechanism of the catalytic oxidation of ethylene on a silver catalyst. The effects of time of contact of the gases with the catalyst, gas concentration, and temperature have been investigated. The products of reaction are ethylene oxide, and carbon dioxide and water. There appear to be two processes whereby the carbon dioxide is formed: (1) by direct oxidation of the ethylene not via ethylene oxide, and (2) by the further oxidation of the ethylene oxide.

The isomerization of ethylene oxide to acetaldehyde by the catalyst in the absence of any oxygen has also been examined. B y comparison with the oxidation of ethylene oxide, it has been shown that this latter reaction proceeds to a large extent, and possibly entirely, through a preliminary isomerization of the ethylene oxide to acetaldehyde. The rate of oxidation of acetaldehyde is extremely rapid and no trace of acetaldehyde is found during the oxidation o f ethylene or of ethylene oxide. Ethylene oxide forms on the catalyst an involatile deposit, which is oxidized away by oxygen, so that during oxidation reactions the quantity of it on the catalyst is kept low.

The kinetics of the oxidation of ethylene, i.e. rate of reaction proportional to the oxygen concentration and slightly dependent on the ethylene pressure, are consistent with the view that ethylene reacts with oxygen adsorbed on the catalyst and that the slowest step in the whole series of reactions is the rate of adsorption of the oxygen. An energy of activation of about 27 kcal. was found for the production of ethylene oxide, and slightly less for the pro­duction of carbon dioxide and consumption of oxygen.

In the homogeneous reaction between ethylene and oxygen at temperatures in the region of 300-600° C, it has been found (Lehner 1931; Bone, Haffner & Ranee 1933) that a number of products are formed, including ethylene oxide, aldehydes,

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formic acid, oxides of carbon and polymers of ethylene. On the other hand, when the reaction is carried out with the aid of a silver catalyst, the products are much simpler, being ethylene oxide formed according to the equation

C2H4 + 102 -> C2H40 ,

and carbon dioxide and water obtained from the complete combustion

C2H4 + 302 -> 2C02 + 2H20.

The purpose of the present work has been to investigate the mechanism of this catalytic reaction.

The fundamental role of the catalyst is believed to be the adsorption of oxygen as atoms; reaction then occurs between ethylene (and other substances) and the adsorbed oxygen atoms. The reactions occurring have proved to be very complex, and a variety of lines of attack on the problem have been followed. In the first place, experiments were made in a flow system, in which the gases were passed over the catalyst and the products analysed. The advantage of this method is that a steady state of adsorption on the catalyst is reached. The disadvantages are that flow rates and temperature are not susceptible of accurate measurement.

In the second part of the paper, reactions will be considered between various organic substances and the adsorbed oxygen layer, and between these substances and the deoxygenated catalyst. The method used here indicates most of the reactions occurring, but not their relative importance; it has to be considered in conjunction with the results obtained by other methods.

Thirdly, reactions in a static system between ethylene, etc., and oxygen were examined, from which the final picture was constructed. Information was also obtained from a peculiar effect which was observed to take place on the electrical resistance of the particular catalyst used here and which was caused by the chemi­sorption of oxygen.

The scheme of the reactions found to be taking place during the oxidation of ethylene is given in the accompanying diagram. Reactions 6-9 are believed to be of less importance than the others:

o2' ( 1 )

The mechanism of the catalytic oxidation of ethylene. I 93

ethylene

ethylene oxide

acetaldehyde adsorbed

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94 G. H. Twigg

The catalyst

The catalyst consisted of ‘ Versil’ glass-wool, diameter of fibres c. 10-2 mm., plated with a thin film of silver by reduction of an ammoniacal silver solution with sucrose, according to the method of Common (1890). This catalyst has the advan­tages of a large surface area for a given weight of silver, and also good thermal con­ductivity to minimize local heating. This latter is important, since the oxidation to ethylene oxide, and, to a greater degree, the complete combustion to carbon dioxide and water, are strongly exothermic. The effect of packing on the thermal conductivity was estimated from the behaviour of the electrical resistance. The catalyst was loosely packed into a glass tube of 20 mm. diameter, and confined between two closely fitting copper rods, one of which was fixed and the other mov­able. The catalyst was compressed in stages and the resistance measured for varying length of catalyst in the tube. Over the complete range from 3 to 10 the resist­ance was proportional to the cube of the length of the catalyst. Hence, the specific conductivity of the catalyst is proportional to the square of its density. Since the amount of reaction and so the heat produced is proportional to the first power of the density, and assuming proportionality between the electrical and thermal con­ductivities, it thus appears advantageous to use the catalyst tightly compressed to ensure uniform temperature distribution.

The thickness of the silver plating, as estimated by determining the percentage silver in the catalyst, and also by measuring the electrical resistance of individual fibres, was about 10~4 mm. I t was found necessary to plate the catalyst at least twice, as single-plated samples deteriorated with use. This deterioration was found to be due to the aggregation of the thin silver film into isolated globules, thus de­creasing the area of the surface, and breaking its continuity and thereby decreasing the thermal conductivity; measurements of the electrical resistance confirmed this view.

Apparatus and method

The apparatus used in these experiments is shown in figure 1. Compressed air and cylinder ethylene after drying were passed through flowmeters of the adjustable type (Farkas & Melville 1939). After mixing, the gases passed through the electrically heated pyrex reaction vessel. The reaction vessel had a central thermocouple pocket ( Th). The gases, after reaction, were collected for analysis in the traps Sv and S3. The trap Sxwas cooled to — 20° C by an ice-salt bath; here most of the water formed in the reaction was removed. Trap S2 was immersed in an acetone-solid C02 bath at — 80° C to collect the major part of the ethylene oxide. In the last trap, which was cooled in liquid air, the remainder of the ethylene oxide, together with the carbon dioxide and residual ethylene, were collected. By suitable manipulation of the taps, the contents of each trap could be separately pumped over and collected in 4, separated from air, and analysed. The ethylene oxide was condensed in the graduated tube R and the volume of liquid measured; the density of the liquid was taken as

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0-89 g./c.c. a t 5° C (Timmermans & Hennaut-Roland 1937). The small quantity of ethylene oxide in Sz was separated by a crude fractionation in Si from the ethylene and carbon dioxide which were transferred to the bulb B of known volume; from the pressure in B the sum of the volumes of ethylene and carbon dioxide was then known. The separate quantities of these were found from an analysis of the carbon dioxide in the mixture obtained by transferring part of the contents of B to an Orsat apparatus. W ater could be estimated by condensing in a detachable side tube and weighing, but was usually taken as equivalent to the carbon dioxide according to the equation

C2H4 + 302 -> 2C02 + 2H20.

The mechanism of the catalytic oxidation of ethylene. I

4—ethyl

‘/ / / / / / / / / / / / / / / / s S ,

— ...■V )

to waste

to vacuum pump

F ig u re 1. A pparatus.

The method of analysis was checked by using artificial mixtures; the ethylene oxide estimation was always slightly low owing to inefficient separation of the small quantity collected along with the carbon dioxide and ethylene.

The catalyst and experimental arrangement described were found to produce satisfactory yields of ethylene oxide. For example, at 255° C, with flow rates of 5 c.c. ethylene and 50 c.c. air per minute, 13-6 % of the ethylene was converted to ethylene

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96

oxide, and 4-0 % to carbon dioxide, a yield of 77 % on the ethylene reacted. The temperature of reaction was generally between 240 and 350° C, the lower tempera­tures favouring the production of ethylene oxide relative to the carbon dioxide. At the higher temperatures, owing to the strongly exothermic nature of the com­plete combustion (C2H4 + 302-> 2C02 + 2H20 4- 333 kcal.), temperature control was difficult.

Mechanism of reaction

(1) Ethylene-oxygen experimentsUsing the present catalyst and experimental conditions, the only intermediate

which has been detected between ethylene and the end-products of the oxidation, carbon dioxide and water, is ethylene oxide; any other products, such as are found in the homogeneous reaction, are too short-lived to be present in detectable amounts. In elucidating the mechanism of the oxidation, the first question to be decided is whether the carbon dioxide and water arise from the further oxidation of the ethylene oxide or whether they are formed from the ethylene by another route involving such short-lived intermediates. The effect of contact time might be expected to throw some light on this point.

I f the carbon dioxide and water are formed via ethylene oxide, then the relation­ship between the percentage of ingoing ethylene converted to (a) ethylene oxide, and to (6) carbon dioxide, and the time of contact should have the form shown in figure 2 (full curves); there should be an induction j)eriod at the beginning of the carbon dioxide curve while the ethylene oxide concentration builds up, so that the ratio carbon dioxide to ethylene oxide tends to zero as the time tends to zero, and there should be a maximum in the ethylene oxide curve.

G. H. Twigg

contact tim e

F ig u r e 2. Reaction curves for alternative mechanisms of oxidation.

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If, on the other hand, the carbon dioxide does not arise from the ethylene oxide, it must be formed through a series of short-lived intermediates, which do not build up in the system; thus there should be no detectable induction period in the carbon dioxide curve, the ethylene oxide curve should rise continuously, and the ratio of carbon dioxide to ethylene oxide should remain substantially constant with time. The curves should have the form shown in figure 2 (dotted lines). For convenience, this alternative route for the production of carbon dioxide and water has been termed the ‘direct oxidation of ethylene’, though this is not to imply that inter­mediates do not exist which could not, under suitable conditions, be isolated.

The experimental results obtained are given in table 1. Catalysts of three different activities were used. In the first two groups of experiments a t low conversions, there is no sign of an induction period; the production of carbon dioxide by a route not involving ethylene oxide is thus indicated. On the other hand, the third group show that a maximum in the ethylene oxide is being reached while the carbon dioxide continues to increase, as would be required by the hypothesis that the carbon dioxide arises from the ethylene oxide. These experiments thus suggest that both processes operate and the carbon dioxide arises directly from the ethylene and also from the further oxidation of the ethylene oxide.

The effect of ethylene concentration on the rate of reaction can be seen from table 2. The contact time was kept constant, and the ethylene concentration varied over a four-fold range.

Table 1. E ffect of contact time

The mechanism of the catalytic oxidation of ethylene. I 97

experim entnumber catalyst T° C

contacttim e

(min.)

% conversion to

EtO COa042 8 340 0-25 3-6 2*5043 8 340 0-50 4-2 4*4044 8 338 1 0 8-8 8*8051 10 320 0-25 3-8 3*2052 10 328 1 0 13-7 14*0

92 24D 305 0-23 3 4 0 18*890 24D 304 0-43 39-5 24*794 24D 305 0-90 41*4 31*4

Table 2. E ffect of ethylene concentration

partial pressures (mm.)

experimentnumber

reactants products

T° C Et Oj EtO CO,072 329 217 109 15*9 26*1073 328 109 131 13*3 —074 328 54 141 9*1 15*6075 330 54 141 9*0 25*8076 331 109 131 12*0 32*8077 330 217 109 16*1 27*0

Vol. 188. A. 7

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98 G. H. Twigg

Table 3. E ffect of oxygen concentration

partial pressures (mm.)

experim entnumber

reactants products

T° C E t o2 EtO co2076 331 109 131 1 2 0 32-8081 329 109 65 8-0 1 3 0082 328 109 33 3-5 8-5

I t is difficult to give these results greater precision. The range of flow rates avail­able is limited, and the analyses cannot be made to a high degree of accuracy, especially a t small conversions. The chief difficulty, however, is with regard to the temperature; despite the good thermal conductivity of the catalyst, the true temperature of the catalyst may be above that recorded on the thermocouple, and hot spots may develop; this seems to happen when the conversion to carbon dioxide is high, and the reproducibility of the experiments is then not very great.

Despite these limitations, however, it can be seen from tables 2 and 3 that the rate of oxidation both to ethylene oxide and to carbon dioxide is only slightly dependent on the ethylene concentration, and proportional approximately to the first power of the oxygen concentration. This might suggest that the ethylene was moderately strongly adsorbed on the catalyst, and the oxygen only slightly adsorbed. However, it is known from the work of Benton & Drake (1934) that oxygen is strongly adsorbed on the surface of silver at temperatures up to 300° C. Furthermore, experiments made later using the resistance-drop effect (Twigg, 1946) show that oxygen is adsorbed on the catalyst in the reaction between ethylene and oxygen and that increase of ethylene concentration lowers this surface oxygen concentration. Thus the kinetics of reaction found here are to be accounted for by the fact that while the true order of reaction with respect to ethylene is unity, the apparent order is lower through the surface concentration of adsorbed oxygen being inversely related to the ethylene concentration.

The effect of temperature on the rates of oxidation was determined. Ethylene (50c.c./min.) and air (500c.c./min.) were passed over the catalyst a t temperatures between 190 and 360° C. Table 4 shows the percentages of ethylene oxidized to ethylene oxide and to carbon dioxide, and of oxygen consumed. To allow for the effect of oxygen concentration, these figures were converted by dividing them by the average percentage of oxygen present during reaction. The values k2 and thus obtained are related to the reaction velocity constants. This method of approxi­mation is only valid at low conversions as can be seen from figure 3, where log k is plotted against the reciprocal of the absolute temperature for the ethylene oxide production, and for the oxygen consumption. The points for the ethylene oxide fall off markedly from the straight line at high conversions owing to the further oxidation of the ethylene oxide; this is seen again in experiment 49. The points for oxygen consumption fall off slightly at the higher temperatures. The curve for C02 produc-

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99

tion is closely parallel to that for oxygen consumption. The energy of activation deduced from the straight-line portion of the ethylene oxide curve is 27 kcal., while tha t for oxygen consumption is somewhat less (c. 23 kcal.).

The mechanism of the catalytic oxidation of . I

Table 4. E ffect of temperature

experim ent% conversion to

% oxygen EtO c o 2 o 2number T° C EtO c o a consumed Jc$

56 193 1-32 1-20 2-1 1-32 1-20 2-155 216 4-8 2-8 5-4 4-9 2-8 5-552 224-5 9-2 4-8 9-5 9-6 5-1 10-054 235 13-6 5-8 12-1 14-4 6-2 12-957 235 14-0 6-4 13-1 15-0 6-8 14-058 235 14-0 8-6 16-2 15-2 9-4 17-653 243-5 15-4 9-4 18-0 17-0 10-4 19-850 268 23-8 22-2 39-3 29-6 27-6 48-951 302 30-4 40-4 68-2 46-0 61-4 103-549 360 2-4 64-4 97-2 — — —

o —

F ig u re 3. Effect of temperature on rate of oxidation. O Production of ethylene oxide, x disappearance of oxygen.

(2) Ethylene oxide-oxygen experimentsEthylene oxide was introduced into the gas stream by means of the carburettor

(figure 4) which consists of a long tube containing 5-10 c.c. of liquid ethylene oxide through which air is bubbled. The upper part of the tube is surrounded by a Dewar

7 -2

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100

vessel containing ice, and the lower part is immersed in a bath of water at 12° C. The air stream picks up ethylene oxide excess of which is condensed out at 0° C. The issuing mixture thus contains ethylene oxide a t the partial vapour pressure (490 mm.) at 0° C. The main air stream passes through a flowmeter to the reaction vessel as in figure 1; a subsidiary stream goes via another flowmeter to the car­burettor and then joins the main stream. The capillary of this second flowmeter was chosen so that the issuing mixture contained 9 % of ethylene oxide; the accuracy oi the arrangement was checked by analysis. The ethylene oxide was made in the present apparatus. After storage in sealed glass tubes for some time, some conversion to acetaldehyde occurred, from which it was purified by standing over hydroxyl- amine sulphate for 24 hr. or more, followed by distillation.

G. H. Twigg

air— ►

F ig u re 4. Saturator for ethylene oxide-air mixtures.

Table 5. =323° C

experimentnumber

contact tim eflow rates (c.c./min.)

% EtO oxidized(min.) air EtO

99 0-215 211 21-7 14-896 0-234 195 r 20-1 14-9

101 0-42 98-5 10-0 27-098 0-73 63 5-6 27-8

102 1-06 42-7 4-52 42-4100 1-83 25 2-45 47-3

I t was found that ethylene oxide was readily oxidized to carbon dioxide and water. In table 5 some experiments on the effect of contact time are listed. I t will be seen that with flow rates of 100 c.c. air and 10 c.c. ethylene oxide per minute,

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about 25 % of the ethylene oxide was oxidized. In a comparable experiment with ethylene and air (air 104 c.c./min.; ethylene 10-7 c.c./min.) 41-2 % of the ethylene was transformed into ethylene oxide, and 25-8 % was oxidized to carbon dioxide.

From these figures it may be concluded that part, at least, of the carbon dioxide produced in the reaction between ethylene and oxygen arises from the further oxidation of the ethylene oxide. On the other hand, since the rate of oxidation of ethylene oxide is less than that of ethylene, it seems probable that part of the carbon dioxide in the latter oxidation is produced directly from ethylene without the formation of ethylene oxide.

The mechanism of the catalytic oxidation of I 101

(3) Isomerization of ethylene oxide to acetaldehyde

I t was suspected that the oxidation of ethylene oxide might take place through, first, isomerization to acetaldehyde which would then be rapidly oxidized. Normally in the reaction between ethylene and air, no acetaldehyde can be detected in the products; but in one experiment where the ethylene concentration was increased to 30 %, the ethylene oxide produced smelt strongly of acetaldehyde; there was insufficient oxygen to oxidize the latter as the conversion was high.

i

filter tip-

F igure 5. Bubbler for acetaldehyde estim ations.

The apparatus used was the same as in the experiments on the oxidation of ethy­lene oxide. The air stream was replaced by one of nitrogen, and the gas going into the catalyst contained about 9 % of ethylene oxide. Analysis was effected by passing the reacted gases through a bubbler (figure 5) in which was placed lOc.c. of dis­tilled water. In all experiments the rate of gas flow was maintained approximately

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102

constant at 130 c.c./min., and the gases were passed through the bubbler for exactly 5 min. Five c.c. of the solution so formed was then made up to a standard volume, usually 50 c.c., with distilled water, and this solution was analysed colorimetrically by means of Schiff’s reagent, as described elsewhere. The efficiency of the extraction of the aldehyde from the gas stream was checked by carrying out comparable runs at room temperature with acetaldehyde in place of the ethylene oxide in the car­burettor; it was found to be about 87 %. The bubbler could be by-passed and the gases collected and analysed as described before. I t was verified that ethylene oxide had no effect on the analysis of the acetaldehyde.

The experimental results in table 6 show that ethylene oxide does in fact readily isomerize to acetaldehyde. But these figures also show a steady decrease in the isomerizing power of the catalyst; the first five experiments were carried out in sequence without the catalyst being in contact with any other gas than nitrogen and ethylene oxide. Between experiments 142 and 145, air was passed over the catalyst and experiment 145 was made shortly after starting the stream of nitrogen and ethylene oxide; the high value of 12*2 % was then found for the conversion. Another experiment (147) confirmed this phenomenon of deactivation. Air was passed over the catalyst at a temperature of 323° C for 1 hr. Then a mixture of nitrogen (130 c.c./min.) and ethylene oxide (12 c.c./min.) was passed for 3J hr. Three minutes after the ethylene oxide flow had started, the gases were analysed, and it was found that 11-1 % of the ethylene oxide was being converted to acetaldehyde. Three hours later the conversion had dropped to 2-3 %.

G. H. Twigg

Table 6. T =323° C

experimentnumber

flow rates (c.c./m in.)% conversion to aldehydeN 2 EtO

122 120 12-5 8-2123 124 12-7 3 1124 123 11-8 3-2141 118 11-0 2-7142 117 111 2-2145 117 11-4 12-2

The decrease in activity of the catalyst is due to an organic deposit forming on the catalyst. When air was passed over a deactivated catalyst, a slight rise in tem ­perature was noted. After experiment 147 the gas flow was stopped; the catalyst was cooled to below 100° C and swept out with nitrogen for half an hour. The catalyst temperature was then raised to 326° C and nitrogen passed at the rate of 120 c.c./min. for 25 min. The gases from the catalyst were passed through a liquid air trap, in which were collected 9 c.c. of C02 and about 4 c.c. of water (gaseous). A stream of air was substituted for the nitrogen, and after another 25 min. an extra 1 c.c. of C02 and 1 c.c. of water were collected. No other product was found during the passage of the nitrogen. I t seems probable that the carbon dioxide and water were formed

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The mechanism of the catalytic oxidation of ethylene. I 103through the oxidation of the organic deposit by the small quantity of oxygen present in the cylinder nitrogen.

The exact nature of this deposit is not certain; it contains carbon, hydrogen and possibly oxygen, and may be a polymer of ethylene oxide. From the amount of carbon dioxide formed, the quantity of deposit on the catalyst corresponds approxi­mately to a monomolecular layer. Experiments with acetaldehyde showed that it, too, could form a deposit on the catalyst, though the rate of formation was much less than with ethylene oxide. During the reaction between ethylene oxide and oxygen, the deposit will be oxidized off the catalyst as fast as it is formed and the surface will be largely free of it.

The possibility that the catalyst support material, glass, might be causing the isomerization was investigated. At the flow rates used above and with a quantity of glass-wool similar to that used in making the catalyst, 0*21 % of the ethylene oxide was isomerized to acetaldehyde at 323° C; even at 370° C the conversion was only 0-55 %. This possibility can thus be excluded.

Finally, an experiment was carried out in which air (123 c.c./min.) and acet­aldehyde (5* 1 c.c./min.) were passed over the catalyst at 322° C. The oxidation of the acetaldehyde was complete, and no trace (< 0*01 %) could be found in the issuing gases.

These experiments thus demonstrate that the silver catalyst can bring about the isomerization of ethylene oxide to acetaldehyde, and that when oxygen is present, can oxidize the acetaldehyde with extreme rapidity. The question then arises whether this is the normal course of the oxidation of ethylene oxide. In experi­ment 143, a mixture of air (122 c.c./min.) and ethylene oxide (12-4 c.c./min.) was passed over the catalyst at 323° C, and 28-0 % of the ethylene oxide was oxidized to carbon dioxide. (The agreement between this figure and those of table 5 shows that the catalyst is not permanently affected by the organic deposit.) Under similar conditions in the absence of any oxygen, the maximum amount found to be iso­merized was 12-2 %. Since, even in this case, the catalyst will have been partially deactivated, the figure for the isomerization on the clean silver must be in excess of this. Another factor to be considered is the true temperature of the catalyst. The oxidation of ethylene oxide is highly exothermic 288 kcal.), while theisomerization to acetaldehyde is much less so ( — AH = 27 kcal.). Thus for a given thermocouple temperature, the true temperature of the catalyst during oxidation may be somewhat greater than that during isomerization. In comparing the two reactions, therefore, the figure of 12*2 % may, on this account also, have to be raised. I t may be concluded then that in the reaction between ethylene oxide and oxygen half of the ethylene oxide oxidized, and possibly even all of it, goes through a preliminary isomerization to acetaldehyde, the subsequent oxidation of which is extremely rapid.

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104 G. H. Twigg

General conclusions

The flow system, despite the difficulties of accurate measurement, has provided a certain amount of information about the mechanism of oxidation. When ethylene reacts with oxygen on a silver catalyst, part of it is converted into ethylene oxide. This in turn can be further oxidized to carbon dioxide and water, a reaction which appears to involve the prior isomerization of the ethylene oxide to acetaldehyde. The acetaldehyde thus formed is oxidized to carbon dioxide with extreme rapidity, and no acetaldehyde was ever found during the oxidation either of ethylene or of ethylene oxide when sufficient oxygen was present. This chain of reactions accounts for part of the carbon dioxide formed during the oxidation of ethylene. Another, though small, fraction of the carbon dioxide will be formed by the oxidation of the involatile deposit which is formed on the catalyst by the ethylene oxide. But there are indications that carbon dioxide may also arise directly from the ethylene, without passing through ethylene oxide. In the reaction between ethylene and oxygen, the ratio of carbon dioxide to ethylene oxide does not tend to zero when the amount of reaction decreases, as it should do if the carbon dioxide is being formed only from the ethylene oxide. And again, a comparison of the rates of oxidation of ethylene and of ethylene oxide suggest that the latter reaction is not fast enough to account for all the carbon dioxide. These experiments thus indicate that the carbon dioxide arises not only from the ethylene oxide, but also directly from the ethylene.

R eferences

Benton & Drake 1934 J . Amer. Chem. Soc. 56, 255.Bone, Haffner & Ranee 1933 Proc. Roy. Soc. A, 143, 16.Common 1890 Proc. Roy. Instn, p. 171.Farkas & Melville 1939 Experimental methods in gas reactions, p. 102. London: Macmillan

and Co.Lehner 1931 J . Am er. Chem. Soc. 53, 3737.Timmermans & H ennaut-Roland 1937 J . Chim. Phys. 34, 693.Twigg 1946 Trans. Farad. Soc., (in the Press).

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