the nestle story
TRANSCRIPT
THE NESTLE STORY
Nestle S.A. the present Switzerland based international food group, originally consisted
of two companies and two products: Henri Nestle and his baby food in Vevey, and the
Anglo-Swiss Condensed Milk company and its condensed Milk Company and its
condensed milk in Cham, both in Switzerland. In 1866 the Page Brothers form the
United States set up a new industry in Cham, making condensed milk from a raw
material that was available in abundance in the region. In 1867 Henri Nestle a chemist in
Vevey, created a milk and cereal based food for babies. The companies competed
vigorously until 1905, when they merged and became the starting point of the present
food group.
MEANING OF NESTLE:
Henri Nestlé endowed his company with the symbol derived from his name. His family
coat of arms, the nest with a mother bird protecting her young, became the Company's
logo and a symbol of the Company's care and attitude to life-long nutrition. The Nestlé
nest represents the nourishment, security and sense of family that are so essential to
life.
BRIEF HISTORY OF NESTLE:
1866 -1905
In the 1860s Henri Nestlé, a pharmacist, developed a food for babies who were unable
to breastfeed.
1905-1918
In 1905 Nestlé merged with the Anglo-Swiss Condensed Milk Company. By the early
1900s, the company was operating factories in the United States, Britain, Germany and
Spain..
1918 -1938
. The 1920s saw Nestlé's first expansion into new products, with chocolate the
Company's second most important activity.
1938 -1944
Nestlé felt the effects of World War II immediately. Profits dropped from $20 million in
1938 to $6 million in 1939. Factories were established in developing countries,
particularly Latin America. Ironically, the war helped with the introduction of the
Company's newest product, Nescafe, which was a staple drink of the US military..
1944 -1975
In 1947 came the merger with Magi seasonings and soups. Crosse & Blackwell followed
in 1950, as did Findus (1963), Libby's (1971) and Stouffer's (1973). Diversification came
with a shareholding in L'Oréal in 1974.
1975 -1981
Nestlé made its second venture outside the food industry by acquiring Alcon
Laboratories Inc..
1981 -1996
Nestlé divested a number of businesses1980 / 1984. In 1984, Nestlé's improved bottom
line allowed the Company to launch a new round of acquisitions, the most important
being American food giant Carnation.
1996+
The first half of the 1990s proved to be favorable for Nestlé: trade barriers crumbled
and world markets developed into more or less integrated trading areas. Since 1996
there have been acquisitions including San Pellegrino (1997), Spillers Pet foods (1998)
and Ralston Purina (2002). There were two major acquisitions in North America, both in
2002: in July, Nestlé merged its U.S. ice cream business into Dreyer's, and in August, a
USD 2.6bn acquisition was announced of Chef America, Inc
NESTLE TODAY
Nestle is now the world’s largest food company. It is present on five continents, has an
annual turnover 70 billion Swiss francs ,runs 522 factories in 81 countries, 200operating
companies, 1basic research center and 20 technological development group and more
than 231,000 employees the world over. The Nestle factories are operating in the region
of
Africa
America
Asia
Europe
Oceania
Being a company dedicated to food from the beginning, Nestle remains sensitive to
culinary and eating habits, and responds to specific nutritional problems, whilst also
setting and matching new trends such as growing out-of-home consumption and caring
about the well being of its consumers.
MISSION STATEMENT
Nestlé, believe that research can help them make better food so that people live a
better life. Good Food is the primary source of Good Health throughout life. Nestle
strive to bring consumers foods that are safe, of high quality and provide optimal
nutrition to meet physiological needs. In addition to Nutrition, Health and Wellness,
Nestlé products bring consumers the vital ingredients of taste and pleasure. As
consumers continue to make choices regarding foods and beverages they consume,
Nestlé helps provide selections for all individual taste and lifestyle preferences.
Research is a key part of heritage at Nestlé and an essential element of future. There is
still much to discover about health, wellness and the role of food in lives, and continue
to search for answers to bring consumers Good Food for Good Life
VISION STATEMENT
The Nestlé global vision is to be the leading health, wellness, and Nutrition Company in
the world.
NESTLE BRANDS
At Nestlé, products are developed keeping consumers, their preferences and health in
mind. Millions of consumers the world over trust Nestlé products for good reason: when
they choose a Nestlé product they have the satisfaction of choosing quality, taste,
variety, convenience and the good nutrition.
With over 140 years of experience and expertise, Nestle take great pride in bringing us a
portfolio of health and wellness because happy, healthy consumers are important to
Nestle.
The ten principles of business operations
Nutrition, Health and Wellness
Nestle core aim is to enhance the quality of consumers’ lives every day, everywhere by
offering tastier and healthier food and beverage choices and encouraging a healthy
lifestyle. Nestle express this viatheir corporate proposition Good Food, Good Life.
Guided by their commitment to Nutrition, Health and Wellness, they work to increase
the nutritional value of their products while also improving taste and enjoyment. Nestle
also develop brand communication and information that encourages and empowers
consumers to make informed choices about their diet.
Quality assurance and product safety
Everywhere in the world, the Nestlé name represents a promise to the consumer that
the product is safe and of high standard. Nestle commitment is never to compromise on
the safety of any product. Their Quality Policy summarizes the essentials of their passion
for excellence:
• to build trust by offering products and services that match consumer expectation and
preference;
• to comply with all internal and external food safety, regulatory and quality
requirements.
Quality is everybody’s commitment. Nestle continuously challenge theirselves in order
to constantly improve and achieve the highest levels of quality. It maintain the same
high food safety standards in all countries in which they operate. They ensure the
delivery of high quality products through their Quality Management System.
Consumer communication
Nestle is committed to responsible, reliable consumer communication that empowers
consumers to exercise their right to informed choice and promotes healthier diets. They
respect consumer privacy. Their core business strategy is built around helping
consumers to have a balanced, healthier diet. The Nestlé Consumer Communication
Principles contain mandatory rules on marketing communication to all consumers,
including accurate representation and portrayal of foods in a way that does not
encourage over‑consumption. In addition, specific principles guide their communication
to children including no advertising or marketing activity to children under 6 years of
age. Advertising to children from 6 to 12 years is restricted to products that meet
predetermined nutritional profiling criteria, including clear limits on energy and health-
sensitive ingredients such as sugars, salt, saturated fat and trans fatty acids.
Human rights in business activities
Nestle fully support the United Nations Global Compact’s (UNGC) guiding principles on
human rights and labor and aim to provide an example of good human rights and labor
practices throughout nestle business activities.
Leadership and personal responsibility
Nestle success is based on their people. It treat each other with respect and dignity and
expect everyone to promote a sense of personal responsibility. Nestle recruit
competent and motivated people who respect their values, provide equal opportunities
for their development and advancement, protect their privacy and do not tolerate any
form of harassment or discrimination.
Nestlé Management and Leadership Principles
Nestle Management and Leadership Principles describe the culture and basic values
they expect their employees to uphold, as well as the attributes needed to be successful
in management and leadership
Safety and health at work
Nestle is committed to preventing accidents, injuries and illness related to work, and to
protect employees, contractors and others involved along the value chain. Nestle Policy
on Safety and Health at Work establishes safety as a non-negotiable priority of their
culture. They recognize and require that everyone play an active role in providing a safe
and healthy environment, and promote awareness and knowledge of safety and health
to employees, contractors and other people related to or impacted by their business
activities by setting high standards. Nestle monitor their performance through the
Nestlé Occupational Safety and Health Management System to assure a safe and
healthy life.
Supplier and customer relations
Nestle require their suppliers, agents, subcontractors and their employees to
demonstrate honesty, integrity and fairness, and to adhere to their non-negotiable
standards. In the same way, they are committed to their own customers. The Supplier
Code includes requirements such as business integrity, sustainable operating and
agricultural practices, labor standards, safety, health and environmental .practices.
Agriculture and rural development
Nestle contribute to improvements in agricultural production, the social and economic
status of farmers, rural communities and in production systems to make them more
environmentally sustainable.
To ensure that their factories obtain raw materials competitively and at required quality
and safety specifications
• Nestle engage in developing sustainable agricultural practices and systems that
contribute to long-term production efficiency, viable incomes for farmers and the
transfer of agricultural knowledge to suppliers;
• Nestle support the application of new technologies and advances in agricultural
science, including the opportunities offered by bioscience when their positive effect on
food safety, environment, agricultural practices and production efficiency are
scientifically confirmed and accepted by consumers.
Environmental sustainability
Nestle commit themselves to environmentally sustainable business practices. At all
stages of the product life cycle they strive to use natural resources efficiently, favor the
use of sustainably managed renewable resources, and target zero waste. They invest
continuously to improve their environmental performance.
Water
Nestle is committed to the sustainable use of water and continuous improvement in
water management. It recognize that the world faces a growing water challenge and
that responsible management of the world’s resources by all water users is an absolute
necessity. Water is a particular area of focus for Nestlé. The Nestlé Commitments on
Water set out their priorities and objectives on responsible water usage. These are to
continue their efforts to reduce the amount of water used in their operations, ensure
that activities respect local water resources, ensure that the water they discharge into
the environment is clean, engage with suppliers to promote water conservation,
especially among farmers, and reach out to others on water conservation and access.
Nestlé is a founding signatory of the United Nations Global Compact CEO Water
Mandate. It monitor and improve water efficiency through their water resources
management specialists and in their factories with their environmental Nestle specialists
in line with the Nestlé Environmental Management System. It recognize the right of all
people to have access to clean water to meet their basic needs.
SWOT ANALYSIS:
Strengths:
The first and the most important strength of Nestle is the name of company itself. They
never compromise on quality. They produce quality products according to the
specification of customer. Their system of sale & sale promotion is also one of the
strength of Nestle. In the area in which they want to sell the product they hold seminars
and shows. In this area they monitor the sale and increase the production. They try to
convince ultimate consumer.
The milk collection procedure of Nestle is also one of its strength. They collect milk from
selected people and check its purity at the location. Then special trucks take it to
factory. Where they boil milk at 140 degree centigrade and then cool it. This process is
repeated for 3 to 4 times. There milk contains 3.5% fat, which is recommended
internationally.
Weaknesses:
One of the weakness of nestle is the product range of Nestle. As there product line is
very vast, so they cannot give equal attention toward the promotion of each product.
We can take the example of candies produced by Nestle, they give absolutely no
attention toward promoting them despite the fact that if we consider the trust people
have on nestle brand there is a large market for candies, While they are promoting their
milk products effectively. The reason behind this discrepancy is that they have limited
budget to promote their products.
The other weakness of Nestle is that the company has a very limited number of sales
staff in the southern Punjab due to which they are losing some market.
Opportunities:
Nestle can increase their share if they focus on lower middle class. We can take the
example of small pack of Every Day tea whitener whose introduction increases the sales
of nestle tremendously. The reason for this was that the price of Every Day tea whitener
was with in the range of lower middle class. So, Nestle can increase its share by focusing
on lower middle class.
The other opportunity for Nestle is that if they introduced milk bottle like Candia and
sell them directly to the customers they can increase their share. By selling directly to
customers means that they provide milk to the people at their doorsteps.
Threats:
In Pakistan Nestle face threats from lower companies. We can take the example Haleeb
and Dairy Queen. The sales of these products have badly affected the sale of Nestle Milk
Pack. Haleeb is well promoted than the Nestle Milk Pak.
Nestle also face threat from Cadbury, which is multinational company. Cadbury sell
candies and chocolates and it affect the sale of Nestle products in the field of candies
Research & Development
Nestlé's research and development centers have two primary objectives: to create new
products and manufacturing processes and to improve those that already exist. Along
with product quality and safety, the conservation of resources and the preservation of
the environment form an integral part of the development criteria for new projects.
Research and development encompasses a wide range of environmentally-related
activities with emphasis on:
environmentally sound production techniques and sourcing criteria
for agricultural raw materials;
processing methods that minimize water and energy consumption, as well as
waste generation
packaging designs that reduce total waste and enable environmentally sound
disposal options while safeguarding product safety and quality
innovative ways to recover by-products and thus generate secondary raw
materials and energy.
For important product or process innovation and renovation, Nestlé's research and
development centers prepare an environmental impact study. This covers significant
aspects in the product life cycle, from the sourcing of raw materials, through processing,
to the packaged consumer product and the end-life of the packaging material. This
study is carefully evaluated, in conjunction with detailed information on the potential
manufacturing site, to ensure that new projects meet Nestlé's environmental standards.
Of the 807 million Swiss francs spent in 1998 on Nestlé R&D throughout the Group, a
good part went towards enhancing the wholesomeness of our products. Additionally,
these expenditures improved our production process, created better packaging, and
avoided waste and unwanted residues.
R&D IS MAKING A DIFFERENCE
As an example, significant progress has been made in recent years in energy and water
intensive blanching and cooking operations. At the end of these processes water must
be removed which resulted in wasted energy and raw materials — vegetables or pasta
for example.
Now water is replaced by steam at low pressure. As a result, water consumption was
reduced by 80% and product losses during cooking were more than halved. This means
lower costs for energy and for wastewater treatment, while at the same time increasing
the product yield by 6%. In another example, extraction residues from the production of
chicory-based instant drinks, which were expensive to dispose of, have been turned into
a valuable animal feed ingredient.
A recent processing improvement for french fries showed product quality can be
significantly improved while also saving energy. One conclusion of R&D is that what is
good for the environment is often synonymous with good industrial practice.
Preserving Species
The disappearance of many species and varieties of animals and plants is a reality. Over
the past few years, this issue has attracted increasing recognition and much is being
done today to preserve the earth's biological diversity. Industry plays an important role
in these efforts since many business sectors depend on nature's diversity for their
sustainable success. Nestlé, as the world's largest single buyer of coffee and cocoa, lives
up to its responsibility by developing the most advanced preservation techniques for
many different coffee and cocoa varieties threatened by extinction. In addition, Nestlé
collaborates with public research institutes to share its experience and makes its results
freely available.
In the future, Nestlé R&D units are determined to build environmental protection into
products and processes right from the start. High on the agenda are integrated farming
techniques involving minimal use of fertilizers and chemicals, and recourse to biological
pest control methods whenever possible.
SUPPLY CHAIN
Agricultural Raw Materials
In general, Nestlé is not directly involved in the production of raw materials. Wherever
possible, locally available raw materials are used. They are either obtained directly from
producers or purchased through trade channels. Nestlé applies the following principles
when sourcing raw materials:
all raw materials must meet both legal and internal quality criteria, including
limits on possible environmental contaminants;
whenever possible, preference is given to raw materials that are produced by
environmentally sound farming methods (e.g. integrated crop management);
and;
farmers are encouraged to apply sustainable farming methods and, where
appropriate, are provided with assistance in crop production and dairy farming.
Such assistance includes the provision of recommendations for the conservation
of natural resources (soil, water, air, energy, bio-diversity) and techniques for
reducing environmental impact.
Manufacturing
Manufacturing comprises all processes that are necessary to transform perishable raw
materials into safe and convenient food products for consumers. Nestlé strives to
achieve optimal performance in its manufacturing activities, including the
environmental aspects. As such, the manufacturing practices of the Group:
respect natural resources by emphasizing the efficient use of raw materials,
water and energy;
minimize the use of environmentally-hazardous substances;
continuously seek improvement in the efficiency of production facilities; and
reduce waste generation and emissions as much as possible, consider recycling
of waste a priority and dispose of non-recyclable waste in an environmentally
sound manner.
Regular environmental assessments of Nestlé's manufacturing practices are conducted
to:
evaluate factory performance;
review factory compliance with applicable legislation and Nestlé's own
standards;
fully investigate incidents that could affect the environment and take relevant
measures; and
compare results with previous targets and set new improvement objectives.
In addition, Nestlé exchanges information on environmental protection technology and
practices in order to ensure a wide use of best practices.
Nestlé encourages its contract manufacturers to use environmentally sound
manufacturing practices.
Environmental Performance of Our Factories
Minimizing the environmental impact of our factories has always been a prime
consideration. Therefore, we periodically review environmental performance of the
entire Nestlé Group. The results are very encouraging:
Nestlé has no major environmental problems.
Nestlé complies with relevant regulations or, in a few exceptional cases, has
initiated action to do so.
Measures taken are proactive and often anticipate future regulations. Many
times, measures taken to improve the environment also reduce costs.
These surveys also allow us to put concrete figures to our efforts: Over the past years,
Nestlé has invested an average of some 100 million Swiss francs per year in specific
measures to protect the environment. This amounts to approximately 3% of total capital
expenditure and includes only readily identifiable environmental investments. In
addition, substantial amounts were expended as part of regular capital investment
projects and factory environmental operating costs. Examples of these additional
expenditures include environmental aspects related to factory construction and
renovation, environmental training of personnel, and maintenance costs for wastewater
treatment facilities.
Packaging
Packaging serves a major role in our daily lives. It protects food products from spoilage
and ensures safety from manufacture through storage, distribution and consumption.
Packaging may also provide tamper-evidence features. It communicates information,
including nutritional information and serving instructions, and provides the convenience
demanded by today's consumers.
Nestlé is committed to reducing the environmental impact of packaging, without
jeopardizing the safety, quality or consumer acceptance of its products. It is Nestlé's
objective to develop safe and wholesome packaged foods using the most efficient and
appropriate packaging materials available, while, at the same time, satisfying consumer
requirements and expectations.
Nestlé seeks packaging solutions that:
result in the lowest possible weight and volume of packages;
take into account new packaging materials and processes that reduce the impact
on the environment;
avoid the use of substances that can adversely impact the environment during
packaging production and disposal;
decrease packaging waste at all stages, including package manufacturing, use
and disposal;
increase the use of recycled materials wherever possible; and
increase the recyclability and compatibility of its packages with existing
packaging waste management schemes.
Regular assessments of Nestlé's packaging are carried out and action plans are
implemented.
Nestlé supports industrial and governmental efforts to promote integrated waste
management that takes into consideration matters such as source reduction, reuse,
recycling, composting, energy recovery, and landfill.
Nestlé encourages suppliers of its packaging materials to adopt sound environmental
practices.
Packaging Source Reduction
Packaging waste is one environmental issue that affects the entire consumer goods
industry. However, the gap is wide between reality and perception: While food
packaging accounts for less than 1% of total solid waste in most countries, it is highly
visible to consumers. Even if the problem of food packaging is small in relation to overall
environmental problems, it is nevertheless an important issue for Nestlé.
The most direct opportunity to reduce the scale of the problem is to use as little
material as possible. This is not a recent effort by the food industry. Over the last four
decades, between the 1950s and 1990s, the weight of a glass milk bottle has been
reduced by 36%, a steel food can by 66%, and an aluminium beer can by 81%.
Even though packaging source reduction has always been a consideration, we decided
to reinforce these efforts in a more systematic way. The first world-wide environmental
packaging survey was completed in 1991 for the Nestlé Group and has been repeated
annually ever since.
The last survey revealed that by the end of 1998, Nestlé, without compromising product
quality, reduced our use of packaging materials by nearly 150,000 tons compared to
1990.
A few recent examples that underline Nestlé's efforts:
In Australia the Easter Egg Novelty cartons were reduced in size by altering the design to
provide support for the egg. The new design resulted in a 31% reduction in use of paper
board.
In Pakistan the Nestlé NIDO package, which consisted of 4 bags in a display box, was
replaced by an aluminium stand-up pouch. This resulted in a 39% reduction, or 47 tons,
and saves 290,000 Swiss francs per year.
In Indonesia the Nestlé Dancow 200 and 400g display boxes were reduced in size by 18
and 25%, respectively. This resulted in a waste reduction of 38 tons and saved nearly
100,000 Swiss francs per year.
In Columbia the display box for Maggi bouillon tablets was eliminated. This resulted in a
reduction of 303 tons of packaging material and represented a savings of over one
million Swiss francs per year.
While important progress has already been achieved, we strive to continuously identify
opportunities for further reduction.
Distribution
Distribution of products from the factory to the customer involves transport and
storage. Efficient management of the distribution system is essential to preserve the
safety and quality of Nestlé's products, to ensure a high level of customer service, and to
meet its commitment to environmentally sound business practices.
To this end, Nestlé:
selects appropriate transportation modes, with particular attention given to
optimum unit loads (pallets), vehicle-capacity utilization, route planning, and
consolidation with outside partners, scheduling, and fuel conservation;
optimises warehouse and distribution center locations and environmentally
efficient operational systems; and
identifies and implements measures to reduce energy consumption and waste.
Nestlé encourages its distribution service providers to use environmentally sound
practices.
Distributing our goods from factory to retail centers consumes some 400 million liters of
fuel each year. While we undertake every effort to reduce this, it is useful to put this
figure into perspective: the distribution of 10 kg of our products from factories to retail
outlets in Europerequires an average of 0.25 liters of fuel. To transport the same
amount from the supermarket to home, consumers burn, on average, one to two liters
of fuel.
Efficient Container Loading
Improving transport efficiency benefits the environment, but it also makes economic
sense. Seemingly simple measures, such as replacing bulky wooden pallets by thin,
carton-type slip-sheets, have the potential to save more than 600 international truck
journeys a year in our European operations alone. Optimizing shipping cases to fill
transport vehicles without leaving gaps between differently shaped containers, together
with optimal route planning, Nestlé has already achieved substantial savings.
Pioneering Rail Transport
In countries with competitive railways, moving goods from road to rail is an effective
option to reduce road congestion. For example:
Vittel has developed a specially adapted block train concept to supply its regional
terminals in France. Vittel transports nearly half of its production, or over 930
million bottles per year, by rail.
Our Swiss, and later the Austrian subsidiary, convinced the railways to offer
overnight trains to bring goods from the national distribution centers to terminal
stations for local deliveries by road.
Marketing
Marketing is based on the principle of satisfying consumers' needs. The overall trust of
consumers in Nestlé's brands and products comes from a quality image that has been
continuously strengthened for over 130 years. Nestlé strives to increase this trust
through its commitment to environmentally sound business practices.
For this reason, Nestlé:
opposes short-term, opportunistic "green marketing" that can mislead the
consumer;
bases environmental claims in advertising, promotional material, labelling, and
corporate communications on solid scientific evidence; and
selects materials and printing methods for merchandising materials such as
consumer offers, in-store promotions, display materials, leaflet, and printed
materials in light of environmental considerations.
No "Green Marketing"
Nestlé adheres to the Code on Environmental Advertising established by the
International Chamber of Commerce. This Code is based on the principle of self-
regulation and self-discipline and is intended to assist companies in making responsible
use of environmental claims in advertising.
Sustainable Development
For Nestlé, respect for the environment is part of a broader perspective on sustainable
development. Nestlé has adhered to The Business Charter for Sustainable Development
of the International Chamber of Commerce (ICC) since its publication in 1991. Measures
for environmental protection often trigger beneficial economic and social effects, and
vice-versa. Since the Rio Summit in 1992, all of society, be it governments, industry,
NGOs or others, have tried to translate the sustainable development concept into
reality. As part of this effort, we participate in the work of several organizations dealing
with this subject: For example, we are a founding member of the World Business
Council for Sustainable Development (WBCSD) in Geneva, and we contribute actively in
the Working Group Sustainable Development in the City of Vevey.
Nestlé Working with Communities
South Africa
Nestlé is supporting several community-based organizations in putting sustainable
development into practice. Recently, in South Africa, we have given support to Eco Link
and LEAP to finance and help manage programs which clean up the environment and
improve hygiene in rural areas.
The Eco Link project is aimed at providing assistance through education. People are
taught to collect litter such as paper, cardboard and cans, which when put in a trench
and covered with a compost can then be used to plant vegetables. The litter provides
the necessary drainage and moisture retention. The project has dual advantages: it
cleans up the environment and provides fresh vegetables for the family, as well as
providing an income when surplus food is grown. This program is now being presented
to school children who are encouraged to grow small gardens at school.
In rural areas water supply is a major problem. Women can spend almost 5 hours a day
collecting water for the home. In addition, the springs from which they take the water
are often used by animals and can be polluted. Nestlé is taking part in a project to help
villagers establish a supply of clean water near to home.
People were taught how to identify sources of underground springs and to channel rain
water and store it in reasonably hygienic conditions. The team taught villagers how to
construct a tank to catch the rain water using corrugated iron and wire mesh as a
"mould" which is then plastered with a cement, stone and sand mixture. With a wooden
cover on top and a tap at the base the villagers have the means to store clean, drinkable
water.
Information, Communication & Training
Nestlé provides information on its activities, including those related to the protection of
the environment. Within this context, Nestlé:
communicates its environmental efforts, both inside and outside the Company,
to build understanding concerning its environmental commitment;
fosters strong environmental awareness and responsibility among its employees
through training programs; and
shares environmental information with governments, local communities,
industry, consumers and other interested stakeholders.
We do this through a wide variety of means. For example, our factory environmental
surveys involve thousands of people at all levels, from top management to the factory
floor. These practical exercises are reinforced by in-house magazines, specialized
newsletters, and videos.
To help educate the public, Nestlé works with organizations that produce films on
environmental issues, sponsor re-forestation programs, or create educational materials
for the public. These activities are also important to our role in sustainable
development.
At our international training center in Switzerland, environmental issues are now a
regular part of courses attended by Nestlé's international executives. These efforts are
multiplied by countless training sessions organized by our Group companies.
Internal communication and training are a priority for Nestlé. As a people-driven
company, employees are our most important asset. Thus, we emphasize all measures
that help them act in an environmentally responsible manner.
Legislation
Nestlé complies with all laws and regulations which apply to its activities, including
those involving the environment. To promote an effective regulatory system with
respect to the environment, Nestlé:
participates in legislative and regulatory discussions between international
organizations, government representatives, industry, the scientific community,
and consumer associations;
supports appropriate voluntary initiatives designed to protect the environment;
fosters rational environmental laws and regulations;
opposes unjustified prohibitions and other discriminatory measures; and
favors the harmonizing of environmental laws, regulations and standards in
order to eliminate existing and future trade barriers.
Nestlé Environmental Management System
Nestlé has made systematic efforts to account for environmental concerns of all its
activities. In particular, we have appointed environmental officers, issued policies,
conducted environmental surveys, reinforced training efforts, developed environmental
communications, and made many innovations in our packaging.
To complement and integrate these efforts, we created and implemented Nestlé's own
Environmental Management System.
The Nestlé Environmental Management System (NEMS) is an essential corporate
management tool that consolidates all organizational and technical measures taken by
the Group to achieve environmentally sound business practices. The NEMS objectives
include the following:
to provide a systematic approach that ensures compliance with Nestlé's
environmental policy, applicable legislation and Nestlé's operational standards;
to ensure the continuous improvement of Nestlé's environmental performance,
for example, through the conservation of natural resources and minimizing
waste;
to achieve compatibility with international voluntary standards on
environmental management systems, such as ISO 14001 and the European
Union Eco-Management and Audit Scheme; and
to build mutual trust with consumers, governmental authorities and business
partners.
The Nestlé Environmental Management System is being implemented throughout
Nestlé's entire operation.
We believe NEMS will enhance our global performance and contribute to our
competitiveness in the world market.
NEMS in Action: Germany
First EMAS Registration of a Nestlé Factory at Weiding, Germany
On December 19, 1995, our factory in Weiding, Germany became the first Nestlé factory
in Europe to be registered in the European Eco-Management and Audit Scheme (EMAS).
This means that Weiding's environmental management system and public
environmental statement have been examined and validated by an external, accredited
verifier.
Weiding Factory Greatly Reduced Disposed Waste
Even Prior to EMAS
Employing around 900 people and producing more than 550 high-value products
ranging from infant foods to condensed milk to chilled deserts, the Weiding factory is
one of largest plants in Germany. The existence of a comprehensive waste management
scheme at the factory was of great assistance in developing the new environmental
management system. As part of the development of the environmental management
system, environmental manuals were prepared both for the factory and
Nestlé Germany. These manuals provide the foundation of the system setting policies,
principles, and management procedures related to the environmental aspects of the
operations.
In addition, a site-related environmental statement was published that included an
"invitation to dialogue" addressed to employees, authorities, clients, suppliers, the
media, and neighboring communities. The EMAS registration has been successfully
repeated in 1998 and complemented with an ISO 14001 certification.
Following Weiding, several other Nestlé factories throughout the world have succeeded
in obtaining ISO 14001 certification and EMAS registration.
NEMS in Action: USA
In 1996, the Danville, Virginia, USA factory was the first Nestlé US factory to fully
implement NEMS - which is based on and consistent with ISO 14001
Danville has shown that good environment is also good business. In the first year of
implementing NEMS, the factory reduced solid waste by over 10% resulting in savings of
$370,000 and reduced its wastewater impact and concentrations by 8%.
These successes were made possible through the dedication of the factory employees
and a strong emphasis on training and awareness. The factory implemented an
environmental training program as part of the new employee orientation and the semi-
annual environmental training for all employees.
Waste Reduced Through NEMS
NEMS Supports the Environment and Business
Cumulative Savings
The continuing nature of NEMS has facilitated similar accomplishments annually. To
date, factory savings related to NEMS have exceeded $800,000 and solid wastes have
been reduced by 41%.
NEMS in Action: Philippines
Part of NEMS is ensuring a high degree of employee environmental awareness. As an
example, Nestlé Philippines, in implementation of NEMS, prepared through an
interdisciplinary task force, a highly regarded environmental training program. This
program is continuously provided to groups of employees and highlights specific issues
related to their job functions and protection of the environment.
The success of this program is evidenced by the numerous awards received by
Nestlé Philippines manufacturing facilities. Most notable of these are:
"Outstanding Healthy Workplace Award" given by government agencies
including the Department of Health, Department of Environment and Natural
Resources, and the Department of Labor and Employment, to
the Cabuyao and Lipa Factories in 1998.
"Mother Nature Award" given by the Pollution Control Association of
the Philippines in 1998.
"Anvil Award of Excellence" given by the Public Relations Society of
the Philippines for Nestlé's efforts in enhancing the environmental awareness of
the public.
"Most Environment-Friendly Company" Award given by the Laguna Lake
Development Authority to three Nestlé factories (Cabuyao, Aurora, and Alabang)
in 1996.
One of the "Greenest Company" Awards given by the DENR to the Aurora factory
in 1996.
The water discharge from these facilities is of very high quality. Tilapia, a fresh water
fish, often harvested for food, abundantly grows in the clarifying ponds and discharge
canals of their treatment facilities.
Nestle Pakistan
Nestlé MilkPak Limited (NESTLE MILKPAK LTD.L) was incorporated in Pakistan under the
Companies Ordinance, 1984 & listed on Karachi and Lahore stock exchanges since 1980.
Joint venture between Nestle Switzerland and MilkPak Limited came about in 1988.
Nestlé Pure Life was launched in Pakistan in 1998
REGIONAL SALES OFFICES
Nestle has 10 Regional Sales Offices in all over the Pakistan.:
Karachi F - 77/1, Block 7,Clifton, KDA Scheme 5,Karachi, Sind, Pakistan Phone: (021)
5833935-6 Fax: (021) 5833937
Hyderabad 178, Block C, Unit 2Latifabad, Hyderabad, Sind, Pakistan Phone: (0221)
860403Fax: (0221) 863202
Sukkur F - 33/5 - CWorkshop RoadSukkur, Sind, Pakistan.Phone: (071) 615946Fax: (071)
615946
Lahore 29-B, Main Gulberg,Lahore, Punjab, PakistanPhone: (042) 5754335-6,
5761484Fax: (042) 515061
Quetta 63 B - D, Chaman Housing Scheme, Opposite Askari Park Quetta, Baluchistan,
Pakistan Phone: (081) 834887Fax: (081) 822297
Islamabad 74-W, Yaseen Plaza, 1st Floor, Blue Area, Islamabad, Pakistan Phone: (051)
271874-75,824328, 824384, 274376
These offices work under their respective zonal offices
Registered & Corporate Office Is in Lahore 308 - Upper Mall, Lahore PABX: 5757082-95
Fax: 5711820
Faisalabad House No. 24-Y-103 Madina Town,Faisalabad, Punjab, Pakistan Phone:
(041)726993Fax: (041) 47438
Gujranwala Plot No: 144-A, First Floor Satellite-Town Market, Gujranwala, Punjab,
Pakistan.Phone: (055) 3733415 Fax: (055) 3733415
Peshawar 201, 2nd Floor, City Tower, Jamrud Road, B Block,Peshawar, N.W.F.P.,
Pakistan Phone: (091) 840859, 842415Fax: (091)45516
Multan Surij Miani Road, Chungi No.1,Multan, Punjab, Pakistan Phone: (061)
515061Fax: (061) 515061
Quetta 63 B - D, Chaman Housing Scheme, Opposite Askari Park Quetta, Baluchistan,
Pakistan Phone: (081) 834887Fax: (081) 822297
Islamabad 74-W, Yaseen Plaza, 1st Floor, Blue Area, Islamabad, Pakistan Phone: (051)
271874-75,824328, 824384, 274376
These offices work under their respective zonal offices
Registered & Corporate Office Is in Lahore 308 - Upper Mall, Lahore PABX: 5757082-95
Fax: 5711
SALES ORGANIZATION HIERARCHY
Managing Director
IAN Donald
Sales Director
Zafar Hussain Shah
Zonal Sales Manager
Ammad Malik
Regional Sales Manager
Abdul Mateen Khan
FACTORIES
Nestle has two factories in Pakistan for the production of different food items. One
in Sheikhupura near Lahore and other in Kabirwala near Multan
Product Design
Product design can be defined as the idea generation, concept development, testing and
manufacturing or implementation of a physical object or service
Area Sales Manager
6 ASM
Territory Incharge
TI 14
Order Booker
250
The Nestle Pure Life water bottles themselves have a shaped design, sort of a hour-glass
shape with larger top and bottom with indented waist. The bottom 1/3 of the bottle has
ridged lines to help with hold and grip on the bottle There is a bright blue label strip that
runs around Unique bottle design, developed by designer’s team, catchy self-adhesive
and glossy label, and trendy name, give to the product the edge that is needed to be
spotted on the shelves
INFLUENCES UPON DESIGN
Service Expected.
Appearance
Shipping Costs
Cost to Manufacture
consumer preferences
Nestle Milkpak Ltd.
As a consequence of joint venture arrangement between NestleS.A. of Switzerland and
Milkpak Ltd. In 1988, the existing production facility of Milkpak in Sheikhupura became
a part of Nestle Milkpak.
The Milkpak Sheikhupura factory had commenced operations in1981 as a producer of
UHT milk. By 1988, it had expanded its operation and was also producing butter, cream,
Desi ghee – all under the brand name of MILKPAK and juice drinks under the brand
name FROST.
Conscious of the large food market that Pakistan offered, Nestle Milkpak drew up
ambitious expansion plans. While re-organizing and re-enforcing the production of
existing brands, it lost no time in giving shape to new production lines. The first to come
was a milk powder plant, which not only began producing NIDO in 1990but was also
critical to the production of several milk-based products in the future. With the
installation of the roller dryer in1990, the first such product to come was CERELAC – an
internationally recognized brand on infant cereal, followed by LACTOGEN 1 & 2 in 1991.
The year 1992 saw the introduction of tea whitener EVERYDAY and milk powder in bulk
packing named GLORIA.MILO and NESLAC came under production in 1994 and MILO
RTD, In 1995.Local packing of coffee mixes under the name of NESCAFE 3 in
1commenced the same year. In 1996, Nestle Milkpak Ltd. first confectionery plant of
POLO Mint was installed and the line of NESTL’E PURE ORANGE JUICE was also added.
Packaging of coffee under the brand name NESCAFE CLASSIC was under taken the same
year. In 1997 NESTL’E WHEAT and two variants of POLO viz. strawberry and Orange
were introduced.
1998 has been, by far, the most outstanding year for Nestle Milkpak. As a result of the
timely implementation of major expansion plans, involving a substantial capital outlay,
no less than 17 products were launched during the year. Significantly, the factory now
houses three new flavors of POLO in addition to two flavors of POLO, namely Black
current and Strong Mint brought the number of POLO variants to five. A new variant
Lemony was added to the range of popular FROST fruit drink flavors and a new 1-liter
packing of FROST was introduced. Three flavored milk – Vanilla, Strawberry and Mango,
under the brand FRESH & FRUITY, came under production on the new Tetra Filling
Machine equipped with the modern “slim” format. MILO RTD and UHT Cream were also
shifted over to this new format. A flexible confectionery line for the manufacture of a
wide range of high and low boiled sweets and toffees was commissioned, with TOFFO
and two variants of SOOTHERS – Menthol Eucalyptus and Honey Lemon, being the
maiden products. Nestle Milkpak also contracted to supply dairy mixes to McDonald’s,
for its popular soft serves and milk shakes. And to top it all, the most prestigious project,
NESTLE PURE LIFE was also commissioned in December1998. based on the latest water
treatment and bottling technology, this marked the entry of Nestle Milkpak in the
Pakistan water market.
In the past, Indus Fruit Products Ltd. has been co-processing fruit pulping for Nestle
Milkpak. In view of the growing needs of fruit pulp for its products as well as for exports,
Nestle Milk pak entered into a 5-year lease agreement with the management enables
Nestle Milkpak to put in place its own systems to ensure better product quality and
capacity utilization. The new cold sauces production line has been established at this
plant.
ESTABLISHMENT OF NESTLE MILKPAK, KABIRWALA
FACTORY
In 1986 Milkpak Ltd. acquired the services of Kabirwala Dairy Ltd. For co packing of UHT
milk under the brand name MILKPAK. Nestle Milkpak acquired KDL in 1990 as a
subsidiary and began installation on a MAGGI NOODLES plant in 1991. this production
line became operational in 1992 with two flavors: Chicken and Masala. This second milk
powder plant was commissioned in September 1996. the plant produces NIDO, GLORIA
and skim milk powder. The UHT line was discontinued in June 1996 and the same year
witnessed the launching of the MAGGI YAKHNI linewith 3 flavors: Chicken, Masala and
Chatpata.
With the merger of this factory with Nestle Milkpak in April 1997,Kabirwala Factory, as it
is now called, is a fully owned unit of Nestle Milkpak Ltd.
In February 1999 the newly installed evaporator came on stream in Kabirwala Factory,
doubling the output of the spray dryer. Alongside, the warehouse capacity at Kabirwala
to handle the increased volumes of finished products was proportionately increased.
1999 also saw the installation of a pouch-filling machine, making Kabirwala Factory
independent from Sheikhupura
.
YEAR PRODUCT NAME
1981 UHT Milk
1983 Butter
1986 Milk Pak Cream
Desi Ghee
Frost Juice
Milk Pak UHT Milk
1990 Nido
Cerelac
1991 Nestum
Lectogen
1992 Everyday Tea Whitener
Gloria
Maggis Noodles
1994 Milo
Neslac
1996 Nestea
Polo
Nescafe Classic
Maggi Yakhni
1997 Nestle Wheat
1998 Toffo
Soothers
Nestle Pure Life
1999 Maggi Sauces
Fruit Drops
Butter Skotch
2001 Nescafe Creamy Flavors
Cream milk powder
Nestle Milkpak Ltd. Market Leader
Nestle Milkpak Ltd. is the market leader in food and beverage industry. They are
producing high quality well known brands. There is no such competitor that can
compete Nestle Milkpak Ltd .in its total product mix. There are a few local competitors
of the company in different product item. These competitors are:
Rafhan
Rafhan is competing Nestle in infant and follow up cereals.
Shezan and Bambino
Shezan and Bambino is competing Nestle Milkpak’s local
brand “Frost”.
CDL and Adar-e-kisan:
These two competitors are competing in milk and milk
powder products.
In spite of this competition, Nestle Milkpak Ltd. is enjoying about
70-75% market share in Pakistan.
DIVISIONS OF NESTLE MILK PAK ltd.
OBJECTIVES OF NESTLE MILKPAK LTD.
The major objective of the company is to sell high quality, innovative and
superior products which satisfy needs and wants of consumers.
Nestle not maximize profit through high market share but use satisfaction of
consumer.
The health of consumer and employees is at primary priorities
Production Division
Quality asst Department
Brand wise production
departments
Marketing Division
Customer Relation Department
Distribution Department
Research & Development
HR Division
Personnel department
Finance Division
Treasury department
Milk Collection Division
Agriculture service Department
Logistic Department
Nestle provide the pollution free enviroNestle Milkpak ltd.ent and provide the
medical facilities
Nestle establish policies, programs and practices to conduct operation in an
enviroNestle Milkpak ltd.entally sound manner.
Nestle operate to achieve highest standard of ethical conduct, which acquire
company’s activities and relationship world-wide in each business sector.
Nestle aim to deal only with reputable suppliers who willing to apply Nestle
Quality Standard.
Nestle has been committed to enviroNestle Milkpak ltd.entally sound business
practices throughout the world.
EXTERNAL ENVIRONMENT NESTLE MILKPAK LTD.
The top management of Nestle MilkPak continuously carries on environmental scanning
and within the environmental trends. Opportunities & opportunities they carry on
required adjustments in their organization to remain variable and to survive in the face
of competition.
CORE COMPETENCIES
Nestle Milk Pak has the following core competencies.
WORK FORCE
Nestle Milk Pak has a small work force as their most of the operations are automated.
They have a very skillful and trained workforce.
FACILITIES
The NESTLE MILKPAK LTD.’s facilities i.e. offices stores and plants are very well located
and have the requisite capabilities, which is a big competitive advantage for them.
SYSTEM AND TECHNOLOGY
Nestle Milkpak ltd. is an organization which heavily depends upon new systems and
technologies to excel in the market. The organization is well equipped with new
developed systems and technologies especially in their operations
COMPETITIVE PRIORITIES
Following are the competitive priorities of NESTLE MILKPAK LTD..
Consistent quality
Development speed
Volume flexibility
QUALITY
Quality is the cone competitive priority of NESTLE MILKPAK LTD.. They take quality
in two ways. High performance design and consistent quality.
CONSISTENT QUALITY
NESTLE MILKPAK LTD. pays special attention for maintaining consistent quality. They
have special sort of equipments and process which facilitates in maintaining a consistent
quality. So the each and every unit of its product equally satisfies its customers.
DEVELOPMENT SPEED
As for as develop speed is concerned NESTLE MILKPAK LTD. is the industry leader not
only in Pakistan but all over the world. They have a team of very innovative people
which consistently focus on the development of new products and to improve the
already existing products.
VOLUME FLEXIBILITY
Volume flexibility is one of the competitive priority of NESTLE MILKPAK LTD.. When the
availability of Milk is high in winter season they increase their production as the milk
cannot be stored for longer period of time. In season when there is shortage of milk
their production rate dropped. So they can adjust their volume of production according
to their requirements.
FLOW STRATEGY
Flow strategy is one of the primary element of operations strategy. Based on
competitive priorities a flow strategy is selected. It specifies has the operations system
to be organized and handled. For different set of products different flow strategies can
be implemented.
LINE FLOW STRATEGY
NESTLE MILKPAK LTD. has adopted the line flow strategy here the system is organized
around the product. In this strategy all products follow linear pattern in facility. NESTLE
MILKPAK LTD. has high volume production with highly automated facility and huge
capital investment is there and the standardized products they produce. So they follow
the line strategy.
STRATEGIES BASED ON FLOW
Following are the flow based strategies adopted by NESTLE MILKPAK LTD..
MAKE TO STOCK STRATEGY
NESTLE MILKPAK LTD. follows the make to stock strategy. They have high volume
production and the demand for their products can be forecasted quite well, there exist
repetition of work and a consistent quality is maintained all these priorities lead to make
to stock strategy.
STANDARDIZED SERVICE STRATEGY
The products which are provided by NESTLE MILKPAK LTD. are standardized. Therefore
the standardized service strategy also exist in NESTLE MILKPAK LTD. Ltd. They have
standardized and consistent quality products.
PRODUCTION PROCESS
Milk Collection &
Reception
Standardization Storing
Evaporation Spray drying
Packing
Pasteurization
De-Creaming
Cooling
MILK COLLECTION
Milk Collection system of Industry is excellent. According to this system the companies’
trucks reach 140000 milkmen and collect milk daily. The milkmen provide milk on
contract basis. Prices of milk vary in case of self-collection and contract basis. On milk
center price of milks is paid at Rs. 5.80 per liter at 6% Fats. If the quality of fat is less
than required 6% then price will be paid less proportionately.
Percentage of FAT in Various Kinds of Milk.
Buffalo
6% Fat
Cow
3.5%
Goat
3%
Sheep
6%
Human 3.5%
At milk collection centers, Gerber Test in done for the determination of Fat. Companies
are bounded to maintain 3.5%Fats under pure Food Laws. It is legal requirement
throughout the world
Milk collection system of Nestle Milk Pak is excellent. According to this system milk is
collected from area of about 72,000 km .
Village Milk centers 2273
Sub centers 583
Main Centers 23
On milk centers price of milk is paid according to percentage offers. If the quality of fat
is less than required (6%) than price will be paid accordingly. At milk collection centers,
gerber test is performed for determination of fat. In milk collection centers temperature
of milk is kept at 4oC. Nestle purchase milk directly few frames, there is no middle man.
Collection Areas are in all over Punjab Nestle Milk Pak divide the
areas in following Categories:
Sahiwal, Burewala, Okara etc.
Pindi Bhattian, Chaniot, Sarghoda
Kabir Wala, Mian Channu, Shorkot, Kahane wal, Kacha KHU
Bahawalpur , Bahawalnagar, Chistian, Ahmadpur
There are Area collection managers, Milk collection Cocoordinators and Milk Collection
Supervisors in each Area for collection of specific amount of Milk in specific time.
RECEPTION
From milk collection centers milk is collected and delivered to factory daily seal of
tankers are properly decided. Receiving capacity of milk is 60,000 liters. At reception
following tests are performed before storing milk to assure the quality of milk.
1. Alcohol precipitation test
2- Clot an boiling
3- Fat (5.8% - 6%)
4- SNF (Solid non fat) (8.5-8.9)
5- PH test (6.8 – 6.9
Up to reception temp of milk is about 8-10oC, there is no rejection on temperature
basis.
Trollers are not preferred to stay more than 1.75 Hrs. in factory so that they can in time
collect milk for next day.
STORING OF MILK
Milk is stored in storage tanks called Silos. The capacity to store milk is 596 tons.
There are 5 Silos of100 tons each,
2 Silos of 10 tons each,
1 Silo of 70 tons.
Milk can be stored for 36 Hours in Silos.
STANDARDIZATION
All the animals have different composition of fats in their milk indifferent seasons.
Standardize milk according to the recipe milk is given temperature of 72oC for 15
seconds to reduce bacteria’s in milk, this process is called thermization life of milk is
increased by this process and in standardization composition of fats and SNF are
standardized.
DE-CREAMING
In this process dirt particles, SNF and cream is separated, milk is given temp of 60oC and
60,000 rpm in de-creamer. So that dirt particles cream can be separated. Cream is send
to butter section. Dirt is drained after 30 seconds milk is send for further processes.
PASTEURIZATION
In This Process milk is heated at 92 oC for 5 seconds to remove remaining bacteria’s.
Milk powder process activities
After pasteurization milk to treated for conversion into powder,
following activities are performed to milk:
Evaporation
(a) Low heat treatment
Milk is heated at high pressure of 889 milli bar so that it start boiling at about 70 oC .
(b)4-effect falling film
Milk is evaporated in 4 effect system. Milk is evaporated about 56%, 62%, 67% and 75%
after 1st 2nd 3rd and 4th effect respectively. After 3rd effect Homogenization is done
which uneven composition of fats and SNF is homogenized
Spray drying
In this process there are 5 lateral high pressure nozzles which exert high pressure on
milk after that there which exert high pressure on milk after that there are about 50%
water and 50%solids are remained in milk. After this step about 320oC hot air is thrown
on milk, it is very quick process in which powder settle in base and moisture evaporate
in forms of vapors.
Central lecithination
Lecithinate is sprayed on powder so that it is converted into highly dissolvable powder.
That way Nestle Milk Pak say “ Nido is instant Milk” (easily dissolvable in hot ad cold
water).
Drying
After all these procuress still powder has 5.5 % moisture in it, Powder is dried through x-
Egran System to reduce moisture level up to 3.1%
Cooling
After drying there is a cooling process, in which powder is cooled before storing.
Storing of powder
Powder is stored in bins there are 40 bins.
Packing
Milk is packed in different packing according to the weight required, form tote tilting
station from bins.
Capacity
Capacity is the maximum rate of output for a facility. The operations manager must
provide the capacity to meet current and future demands; otherwise the organization
will miss the opportunities for growth & profits.
Capacity planning is duty of top management and it is long term .In flush season when
milk is abundantly available they utilize capacity 100% as cleaning time is just 4 hours
daily and 20 hours for working. Installed capacity in NIDO plant is 560 tons, it produces 4
tons / Hours & in 20 working hrs it can produce 80tons per day. In summer when
availability of milk is lower they have their annual shut down (June). They have training
session for employees and vacations in that time. There are certain standards for labor
utilization. Efficiency of employees is calculated daily.
LOCATION
Facility location is the process of determining a geographic site for a firm’s operations.
Nestle Pack has located one of its factories at Kabirwala
REASONS FOR SELECTING THIS LOCATION
PROXIMITY TO SUPPLIERS AND RESOURCES
This factory has been located in this area because here the supply of milk is more than
the requirement of the local area. This factory location is immensely surrounded by
Agricultural farms, villages and small towns. The people o f these areas have their own
animals and the feudal of the region have their own live stock farms. So there is
abundant milk available.
Furthermore, by locating one factor y at Sheikhupura and the other at Kabirwala the
Nestl MilkPak can cover the geographic area of milk collection very well, especially the
area of whole Punjab.
REPUTATION OF THE LOCATION
Placing of the factory at Kabirwala is also advantageous in this way that at the current
place there was actually the factory in the name of Kabirwala Dairies Ltd. (KDL).So the
place has thereputation of having a milk factory. The suppliers of milk are already
oriented with this location.
PROXIMITY TO NATIONAL HIGHWAY
Kabirwala factory is quite closer to National Highways so the transportation of Raw
Material and Finished Goods is also easier.
In the end we can say that the most important and critical factor for locating the facility
at this place is the availability of the milk in this area.
SUPPLY CHAIN MANAGEMENT
Supply Chain |Management seeks to synchronize a firms functions and those of its
suppliers to match the flow of materials ,services and information with customer
demand. A basic purpose of supply Chain management is to control inventory by
managing the flows of materials.
TYPES OF INVENTORIES
Following types of inventories are kept by Nestle Milkpak Kabirwala:
RAW MATERIALS
Raw Material inventory of Nestle MilkPak consists of milk. Their Raw Material is kept in
Silos .Silos are the big tanks, which are used to store the milk. Inventories of their raw
materials cannot be maintained in bulk quality and for a longer period of time.
The factory can store the milk up to 596000 liters. They have five silos for storing the
milk all have different capacities. The milk can remain there for the period of 36 hours
without loosing quality.
WORK IN PROCESS INVENTORIES
Work in process inventories are not to huge. Whatever they put into production they
stop production after its completion if there is no unusual break down.
The unpacked goods inventory can be considered as the WIP inventory. The condensed
milk is stored in Bins. Bins are the big boxes in which the milk powder is stored before
packing it.
hen through an automatic plant the milk is packed. The butter is stored in huge tubs.
From where that is packed through the automatic.
FINISHED GOODS INVENTORY
Inventories of packaging material can also be included in WIP inventories. The packing
material is purchase externally. The supplier of packing material is packages private
limited Pakistan.
Nestle Milk Pak maintains huge amounts of F.G. inventories. There is a huge warehouse
within the factory. In the warehouse they store the finished goods.
Especially when the availability of milk is high then the L.M. is produced and stock in this
warehouse and the same is released when the Milk availability is lesser and the
production is also low. Normally it’s the FG inventory the NM has RM & WIP inventories
not that huge.
MATERIALS MANAGEMENT
There is a separate department in the factory which is responsible for purchasing the
materials and managers its supply.
There is a centralized system of material management. The whole operations of which
are looked after by the operations managers. There is also a stores officer which also
looks after the materials management.
SUPPLIER RELATIONS
The nature of relations maintained with suppliers can affect the quality, timeliness and
price of a firm’s products and senior. There are two types of supplier relation
competitive orientation.
COOPERATIVE ORIENTATION
Nestle Milkpak SUPPLIERS RELATIONS
Nestle Milkpak follows the cooperative orientation. They have very friendly and
cooperative relations with their supplier’s one hand and here are the suppliers of Milk
and on the other hand the suppliers of packing Nestle Milkpak have cooperative
relations with both of its suppliers.
RELATION WITH MILK SUPPLIERS
Nestle Milkpak has very cooperative relations with its milk suppliers. Nestle Milkpak’s
people themselves look after the animals of the former who provide them milk and give
them useful tips.
Nestle Milkapk provides various facilities to its milk suppliers. Nestle Milkpak also
provides or facility to its suppliers. It also provides them consultancy facilities
consultations s provided for improving the milk quality looking after the health of the
animals.
PROGRESSIVE FARMERS
The progressive farmers are the farmers having lots of animals and supply milk to NM.
These are farmers which wish to further grow. Nestle Milkpak provides them loans for
improving their farms and for the purchase of animals. Nestle Milkpak provides medical
facilities to the animals. The Nestle Milkpak provides loans to these farmers for
expanding their farms. So that the milk requirements of Nestle Milkpak can be filled. In
turn the supplier of milk also cooperate with NM
PACKAGING MATERIAL SUPPLIERS
The packaging material is supplied to Nestle Milkpak by the packages (Pvt)Ltd. Pak NM
have very cooperative orientation with packages and they cooperate a lot with Nestle
Milkpak for maintaining high quality of final product.
Sole sourcing P is the only supplier who provides are the packing material. So Nestle
Milkpak use sole sourcing. So NM has very cooperative orientation with its suppliers.
INVENTORY CONTROL SYSTEMS
For controlling inventory the Nesltle Milkpak use Continuous Review
CONTINOUS REVIEW
Nestle Milkpak use continuous review system. They have the whole computerized
system. How much stock is in the store room how much stock has been further put into
warehouse and how much stock has been drawn from the stores? In this way they keep
continuous control over their inventory. The stores officer not only maintains records
but also makes visits at the warehouses to see the actual situation of materials. The
officer can review the inventory at any time. Operations manager and the auditing
people also check the inventory and its records so that the risks
of loss or manipulation may be minimized.
DISTRIBUTION
Distribution is the management of the flow of materials from manufacturer to customer
and from ware house to retailers. Involving the storage and transportation of goods.
PLACEMENT OF FINISHED GOODS INVENTORY
The fundamentals decision is where to stock an inventory of finished goods there can be
two alternates.
Forward Placement
Backward placement.
FORWARD PLACEMENT
In forward placement finished goods are stored closer to customer .Nestle Milkpak use
forward placement as they use to keep the stock of finished goods in their regional
offices and distribution centers. From the distribution centers the goods are further sent
to the retailers.
BACKWARD PLACEMENT
In backward placement finished goods are stored at the manufacturing plant where
they keep goods stocked. So in this way they use backward placement also. So for
inventory placement Nestle Milkpak uses a mix of forward placement and backward
placement in order to provide goods to the market on time.
DISTRIBUTION STRATEGIES OF NESTLE MILK PAK LTD.
Distribution plays important role in success and failure of any organization. The
organization may fail, if its distribution networks are not efficient and unable to provide
the necessary items at required place and at reasonable time.
Distribution system of Nestle is one of major source of competitive edge over its existing
rivals. Nestle has its own distribution networks equipped with all necessary
transportation facilities. They transport their products at major ten regional sales
offices, which are situated at different cities of Pakistan. These sales office (distribution
centers) have their own vans with sales people who sell and transport goods to the
small retailers .In general Nestle followed following sequence for distribution of its
products.
This figure indicates Nestle never sell directly is ultimate customers but follow above
sequence.
In general, Nestle has following two distribution strategies:
Selective distribution strategy
Extensive distribution strategy
For some products, Nestle adopt “selective strategy” in which firm distribute its
products on few selective retail outlets while for some products, Nestle people go for
“extensive strategy” in which they distribute their goods on all possible retail outlets.
SELECTION OF TRANSPORTATION MODE
Company Distrubition Center Retailers Customers
For transportation of goods to the regional offices Nestle Milkpak has it own vans and
other vehicles. For further distribution to retailer the distributor of each area uses its
own vehicles.
For the milk collection the Nestle Milkpak has their own tankers, which are made of
special material to maintain the quality of milk.
FORECASTING
Fore cast is a prediction of future events used for planning purposes.
Forecasts are needed to aid in determining what presences are needed, scheduling
existing resources and acquiring additional resources. Accurate for casts allow schedules
to use machine capacity efficiently, reduce productions times and cut inventories.
Forecasts are needed to anticipate changes in prices or costs or prepare for new laws or
regulations, competitors, resource shortage or technologies.
Forecasting methods may be based on mathematical models using historical data
available, qualitative methods drawing on managerial experience or a combination of
both.
Nestle Milk Pak forecast the demand of products on annually basis with mutual
understanding between planning and selling departments on the basis of historical data
and sales forecast estimates. They conduct monthly meetings and fine tune the forecast
on monthly basis. As in summer when availability of milk is scarce and demand is high,
they have stock in winter to meet this demand. They produce more in peak season (Jan,
Feb, and March) to meet the demand of lean seasons (June, July, August).
AGGREGATE PLANNING
Aggregate plan is a statement of production rates, work force levels, and inventory
holdings based on customer requirements and capacity limitations.
PRODUCTION PLAN
A manufacturing firm aggregate plan is called as the production plan which generally
focuses on inventory holdings and production rates.
Nestle Milkpak has its production plan which is generally developed by the planning
department
AGGREGATION
Nestle Milkpak aggregate their plan on the basis of total milk collection, total milk
requirements, total production etc.
TIME
The planning horizons of Nestle Milkpak are of two types one is the long term planning
horizon which covers the period of ten years. The other is the shorter planning horizon
normally one year.
LONG TERM PLANNING HORIZON
In long term planning horizon Nestle Milkpak plans for about ten years.
They plan how much production capacity to be achieved
. How much production rates will be required what will be the customer demand how
will they collect the milk. From where they will collect the milk. How many number of
animals would be there in a particular area and from there how much milk we will be
collecting. They got all the information and plan for a longer period of time.
SHORTER PLANNING HORIZON
In shorter planning horizon they plan usually for one year and then further decompose
that in seasonal plan How much to produce in a year. How much milk to be collected in
one year. How much milk to be collected in one year what is the deficiency or surplus. .
How much inventories we will be holding. This yearly plan is further divided into four
quarters. Targets are set for each quarter and the efforts are made to achieve the
targets.
QUALITY
Quality has no proper definition its vary from person to person. In general sense quality
may be defined as meeting or exceeding the expectations of customers.
In general business’s success depends on the accuracy of its perception of customer’s
expectations and its ability to bridge the gaps between those expectations and
operating abilities. Good quality can also pay off in high profits. High quality products
and services can be priced higher than comparable low quality once. And yields a
greater return for the same sales dollars. Poor quality erodes firm’s ability to compete in
market place and increase the costs of producing the product or service.
Nestle Milk Pak has quality as its top competitive priorities along
with availability of its products all over.
In quality they want to achieve consistent quality and even to improve it continuously.
In this regard the stress on customer satisfaction, continuous improvement and
employee involvement.
There is strict quality control by computerized system in control room, quality of
product are assured at each stage.
Customer satisfaction
Nestle take their customer on top of its hierarchical chart. Its top priority is to satisfy the
customer. They design the product in such a way that they confirm their speciation, fit
for use and give support to the company image.
Employee involvement
Nestle milk pak involves their employees in making decisions and changing in
organization. They have idea boxes in factories and offices, employees are encourages
to give ideas about improvement.
They conduct weekly meetings and discuss the ideas; good ideas are rewarded to
motivate employee’s involvement. There are formal training sessions for employees to
train them and enhance their capabilities. Employees are given rewards and incentives
to involve them more in organization.
Continuous improvement
Nestle Milk Pak try to improve the quality of products continuously they conduct
continuous improvement meetings to improvement the quality. They train the
employees for improving quality tools, build team work, employee involvement and
develop sense of operator ownership.
Improving quality through TQM
Programs for employee involvement and continuous improvement are aimed at
improving quality in general sense. However, TQM often focuses on benchmarking,
product and process design.
BENCHMARKING
Benchmarking is a continuous systematic procedure that measures a firm’s product and
process against industry leaders. As NESTLE is industry leader in food products, each
factory has its benchmark to improve quality. Nestle Milk Pak Kabirwala takes Nestle
Tambula factory Australia as bench mark, which is the best Nestle factory in all over the
world. Nestle Milk Pak Kabirwala is at 2nd number.
PRODUCT & PROCESS DESIGN
Nestle Milk Pak design the produce according to the customer’s satisfaction and process
is designed in such a way to maintain purity and nutrition’s of the products.
QUALITY CERTIFICATION
Nestle Milk Pak has its own quality standard certification which has much higher
standards as compared to ISO, called Nestle Quality Standards. Nestle Milk Pak
Kabirwala is approved by Nestle Quality Standards.
In which quality is maintained right from the purchase of raw material to the
distribution of the products to the ultimate consumers.
Quality of Materials
Quality of Process
Distribution
Continuous improvement
Customer satisfaction
Employee involvement
CONCLUSION
Nestle ambition is to achieve a high level of customer satisfaction through low cost,
highly efficient operations driven by value creation and continuous improvement .As the
worlds number one food company ,its challenge is to go beyond safe hygienic packaged
food. Nestlé’s evaluation capabilities are the most developed dimension of their
accountability ,while their participation capabilities are the worst. With the exception of
evaluation, Nestlé either does not have the necessary policies for fostering consistent
implementation of accountability, or has policies that lack key good practice principles.
In transparency, Nestlé is one of the only companies to have developed an information
disclosure policy. But the policy includes no good practice principles. To strengthen their
capabilities for ensuring consistent public disclosure of information across the company
Nestlé should identify narrowly defined conditions for non-disclosure and commit to
responding to information requests within a defined period of time. In participation,
Nestlé only make a general commitment to engaging with those outside the company
through their Corporate Business Principles. They should go further and develop a
detailed policy on external stakeholder engagement that identifies the conditions under
which stakeholder can expect to be engaged in company decision-making and commits
to incorporating stakeholder input into decision-making else providing an explanation.
Furthermore, Nestlé needs to strengthen their complaints and response capabilities; the
company needs to put in place a complaint mechanism that covers more than a single
product and allows both internal and external stakeholder to submit complaints for
issues of non-compliance in relation to all the company’s policies and practices.