the new heat reflective coatings from basf · 2002-06-13 · the basf ultra-cool™ solution basf...
TRANSCRIPT
U LT R A-Co o l™
The new heat reflective coatings from BASF
B A S F
We don’t make the roof. We make the roof cooler.™
O n e S O L U T I O N :
Tests have shown that on a 90-degree day, a white roof will only have a temperature of 110 degrees at its surface, while a black roof will have a reading of 190 degrees. Builders and architects understandablywant to enhance the appearance of their projects by the use of color and will not want to be restricted to white, even though that will save energ y. This is where the new, ULTRA-Cool coatings from BASF canbe such a valuable asset because heat reflectivity is greatly increased without sacrificing color choices.
T h e P R O B L E M :
Y The exponential growth of urban areas has produced what is called the "Urban Heat Island" effect, with heat-absorbing roofs being among the chief culprits.
Y The temperatures in the air above urban Heat Islands can be as much as twelvedegrees hotter than the surrounding suburbs.
Y The unfortunate results of hotter-than-normal temperatures are higher air-conditioning costs and greater consumption of electricity.
Y The excess heat and increased energy production has also led to alarming increases in the levels of smog and ozone.
IN COOPERATION WITH THE U.S. ENVIRONMENTAL PROTECTION AGENCY, LOCAL GOVERNMENTS AND AN ORGANIZATION
CALLED THE GLOBAL HYDROLOGY AND CLIMATE CENTER, THE "URBAN HEAT ISLAND PROJECT" WAS FORMED IN 1998. THE
FOCUS OF THIS GROUP IS TO DEVELOP WAYS TO MAKE CITIES COOLER AND THEREBY REDUCE POLLUTION PROBLEMS AND
SAVE ENERGY. DATA FROM VARIOUS METROPOLITAN REGIONS GATHERED BY THIS GROUP HAS SHOWN STEADY INCREASES IN
"HEAT ISLAND" TEMPERATURE OVER SEVERAL DECADES. LOS ANGELES AND SAN DIEGO ARE AVERAGING AN INCREASE OF
0.8°F PER DECADE; WASHINGTON DC IS AVERAGING 0.5°F PER DECADE AND TOKYO, JAPAN IS AVERAGING 0.6°F, TO NAME A
FEW EXAMPLES.
FIGURE 1: Represents the reflectivity value of an urban area of white metal roofs. FIGURE 2: Represents the reflectivity value of thesame urban area when roofs are covered with black asphalt shingles (currently the most widely used roofing material in the U.S.).
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1
FACT :
FIGURE 1: W H I T E roof city FIGURE 2: B L A C K roof city
65.0 5.0
~~~V O L ATILE ORGANIC
C O M P O U N D
N I T R O G E NO X I D E S M O G+
heats
ULTRA-Cool Test Performance- A Premium Coating System
Tests ASTM Test No. † PerformancePhysical Properties and DurabilityFilm Thickness‡ D-1005 0.2 mil primer
0.8 - 0.9 mil topcoat60° Specular Gloss‡ D-523 25 - 35 IR Reflectivity D-4803-97 As indicated beside
each color chip Pencil Hardness D-3363 HB – HFlexibility, T-Bend D-4145 1-T aluminum
2-T coated steel**Adhesion D-3359 No adhesion lossReverse Impact D-2794 No cracking or
loss of adhesionAbrasion, Falling Sand D-968 65-85 l/milMortar Resistance C-267 No effectDetergent Resistance3% 72 hrs. @ 100°F D-2248 No effect
Atmospheric and Pollutant ResistanceAcid Pollutants D-1308
10% Muriatic Acid (15 min.) No effect20% Muriatic Acid (15 min.) No effectAAMA 605.2 <5 units color change
Acid Rain Test Kesternich 15 cycles minimum,no objectionable color change
Alkali Resistance 20% Sodium Hydroxide,(1 hr.) No effect
Salt Spray Resistance5% @ 95°F B-117 Passes 3,000 hrs.
aluminumPasses 1,000 hrs. coated steel**
Humidity Resistance100% @ 100°F D-2247 Passes 3,000 hrs.
aluminumPasses 1,000 hrs. coated steel**
WeatheringSouth Florida exposure D-2244 Less than 5 units
color changeUVB (313 bulbs) G-53 Passes, 3,000 hrs.Chalk Resistance D-4214 Rating of 8 min.
*Fluoroceram is a 70% PVDF resin-based coating system supplied as Kynar 500, a registered trademark of ATOFINA Chemicals, Inc., and Hylar 5000, a registered trademarkof Ausimont USA, Inc.† All tests performed according to the latest ASTM revision.‡ ULTRA-Cool coatings are also available in thick film and low-gloss versions (under 10at an 85° angle), the gloss level having no effect on IR re f l e c t i v i t y. Consult with your neare s tBASF location for more information on these variations. The gloss range for ULTRA-Coolpearlescent coatings is 20-30. **Performances on G-90, Zincalume, Galvalume and other approved zinc/aluminum coated steel.
Reflectance values measured using a D&S Solar Reflectometer, values may vary betweeni n s t ruments and method. The test results set forth are re p resentative of the results obtainedby BASF. Your results may differ. Warranties of the product are exclusively as set forth inthe applicable contract documents.
For additional information about the testing of cool coatings and the Energy Star pro g r a m,you can contact the following Web Sites: the Berkeley National Lab - h t t p : / / e e t d . l b l . g o v / E A . h t m l;the Oak Ridge National Lab - h t t p : / / w w w. o m l . g o v / ro o f s + w a l l s; and Energy Star -http://www.energystar.gov.
B A S F
BASF Industrial CoatingsUltra-Cool coatings exemplify BASF’s dedicationand ability to bring advances in coatingstechnologies to our customers. Selecting BASFcoatings systems means that you will be thefirst to benefit from new “better (and cooler)ways to cover things.” In addition to a fullrange of leading-edge Industrial Coatings usedto protect and bring brilliant color to a host ofp roducts, BASF is a top manufacturer ofautomotive coatings systems and the largestproducer of chemicals and related products.
The BASF Industrial Coatings RegionalBusiness Unit - NAFTA, is a part of BASFCorporation. Based in Mount Olive, N.J., BASFCorporation is the North American affiliate ofBASF AG (Ludwigshafen, Germany), which islisted on the New York Stock Exchange underthe trading symbol “BF.” BASF Corporationcan be found on the Internet at www. b a s f . c o m / u s a .
We don’t make a lot of the products you buy.We make a lot of the products you buy better.®
ULTRA-Cool Pearlescent Colors
ULTRA-Cool coatings are available in the following POPULAR COLORS. The number under each color name and code represents its percentage of solar reflectivity. The number in parenthesisrepresents, in most cases, the significantly reduced solar reflectivity found in the same color formulated conventionally.
U LT R A -C o o l™ THE NEW METAL COATINGS THAT PROVIDE MORE HEATREFLECTIVITY THAN VIRTUALLY ANY OTHER ROOFINGMATERIAL ON THE MARKET.
Medium Bronze 872T10
34.6 (12)
Brick Red 872R6
36.6 (24.7)
Patina Green 872G5
41 (29.2)
Slate Blue 872B6
34.4 (21.3)
Rawhide 872T6
57 (47)
Hartford Green 872G3
28.3 (10.8)
Concord Cream 872T4
67.3 (60.4)
Regal Blue 872B4
27.5 (19.6)
Marine Green 870G2
41 (31.9)
Pearl Gray 872D4
48.7 (31.5)
Teal 872G4
28.1 (24.8)
Evergreen 870G4
29.4 (12.5)
Sierra Tan 870T7
53.6 (37.6)
Charcoal Gray 872D2
27.4 (14.2)
Dark Bronze 872T9
26.6 (8)
Bright Red 872R5
38.5 (38.5)
Slate Bronze 870T5
30.6 (9.6)
Slate Gray 870D3
39 (19.6)
Champagne 818T7
38.2
Azure 818B1
30.3
Jade 868G2
32.9
Copper Penny 818R8
51.3
Silver 818A11
43.6
Bronze 868T1
28
Colors closely approximate actual coating colors. Metal color standards available upon request. Custom colors can also beformulated, subject to volume constraints.
For additional information about the testing of cool coatings and the Energy Star program, you can contact the followingWeb Sites: the Berkeley National Lab - http://eetd.lbl.gov/EA.html; the Oak Ridge National Lab -http://www.oml.gov/roofs+walls; and Energy Star - http://www.energystar.gov.
*
The BASF ULTRA-Cool™ SolutionBASF Industrial Coatings has produced a new, premium cool coating for metal substrates, called ULTRA-Cool, which isavailable in both Fluoroceram®* and Ultraceram™ quality. This coating dramatically increases the reflectivity of mediumto darker colors to such a degree that the product will meet the Energy Star specifications for Cool Roofs. BASF is anEnergy Star partner and is in the process of qualifying ULTRA-Cool coatings for the Energy Star program.
The ENERGY STAR® RatingFor a roofing material to receive an ENERGY STAR® rating, the solar reflectance for a steep sloped roof (the typical residential roof angle) must be a minimum of 25%, dropping to no less than 15% after three years. For a low-sloped roof, the minimum solar reflectance must be a minimum of 65%,dropping to no less than 50% after three years.
D e p a rtment of Energy re s e a rch has shown that one additional percent of reflectivity in a coating, on average, will re d u c eroof temperature by one degree. Imagine the affect it would have on a region if ULTRA-Cool coatings became the standard ?This revolutionary reflective coating product can be a significant factor in lessening the Heat Island Effect as well asreducing warm weather energy consumption.
THE OVERALL B E N E F I T S OF ULTRA-COOL COAT I N G S~ HEAT IS REFLECTED AWAY FROM BUILDINGS.
~ SMOG IS REDUCED WHEN ENVIRONMENTAL TEMPERATURES ARE REDUCED.
~ ENERGY COSTS WILL BE SAVED BECAUSE OF COOLER INTERIOR SPACES.
~ LIFE EXPECTANCY OF THE ROOF ITSELF WILL BE INCREASED DUE TO LESS EXPANSION AND CONTRACTION.
~ MONETARY INCENTIVES ARE INCREASINGLY BEING OFFERED FOR SWITCHING TO REFLECTIVE ROOFING PRODUCTS.
~ ALL THE ADVANTAGES OF GREATER REFLECTIVITY CAN BE HAD WITHOUT SACRIFICING COLOR CHOICES.
~ EMISSIVITY VALUES OF ULTRA-COOL COATINGS EXCEED 80%.
When these advantages are added to the generally recognized benefits of metal roofing — such as greater fireresistance, lighter weight, seamless integrity, color choice and longevity — you can make a wise choice for yourselfand the environment.
FIGURE 1: Represents the combined reflectivity values of the same urban area when covered with a color range of popular conventional coatings.FIGURE 2: Represents the reflectivity values when the same area is covered with the same range of new ULTRA-Cool coatings.
U The ULTRA-Cool S O L U T I O N
FIGURE 1 : C O N V E N T I O N A L color city FIGURE 2 : U LT R A- Co o l color city
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The average solar reflectivity percentage of the above standard ULTRA-Cool colors to the right, excluding pearlescents, is 38.3,while the average solar reflectivity percentage for the same conventional colors is 25.2. The average of the eight darkest colorsshown above right would have a 30.1 percent reflectivity compared with a 13.9 percent reflectivity for conventional colors.
25.2 38.3
!
B A S F
Industrial Coatings Locations
® Registered trademark of BASF. ™Trademark of BASF Corporation. Slogan trademark of BASF Corporation. ©2001, BASF Corporation
Headquarters and R&DBASF Corporation26701 Telegraph RoadSouthfield, MI 48034248-827-4670Fax: 248-827-2727
Customer SupportBASF Corporation6125 Industrial ParkwayWhitehouse, OH 43571419-877-5308Fax: 419-877-0798
Sales, Manufacturing & R&DBASF Corporation1500 Lathem StreetBatavia, IL 60510630-879-6800Fax 630-879-2954
Sales & ManufacturingBASF CorporationHaynes CircleChicopee, MA 01020413-592-4191Fax 413-594-7321
Sales & ManufacturingBASF CorporationDecatur Industrial ParkP.O. Box 2238Decatur, AL 35609-2238205-355-5440Fax 205-350-2900
Sales & ManufacturingBASF Corporation1231 South Lincoln StreetColton, CA 92324909-825-6292Fax 909-824-7822
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