the next generation of truck bodies from the engineering ......johnson refrigerated truck bodies...

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The Next Generation of Truck Bodies From the Engineering Minds of Johnson and Great Dane PRODUCE | POULTRY | MEAT | DAIRY | RENTAL AND LEASING

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Page 1: The Next Generation of Truck Bodies From the Engineering ......JOHNSON REFRIGERATED TRUCK BODIES STRENGTH FROM THE GROUND UP DURAB LE FOR LASTING PERFORMANCE SUBSTRUCTURE Exclusive

The Next Generation of Truck BodiesFrom the Engineering Minds of Johnson and Great Dane

PRODUCE | POULTRY | MEAT | DA IRY | RENTAL AND LEAS ING

Page 2: The Next Generation of Truck Bodies From the Engineering ......JOHNSON REFRIGERATED TRUCK BODIES STRENGTH FROM THE GROUND UP DURAB LE FOR LASTING PERFORMANCE SUBSTRUCTURE Exclusive

With customers and food safety regulations becoming ever more demanding, THE ALPINEPROVIDES A COST-EFFICIENT, YET RELIABLE SOLUTION for a wide range of refrigeratedcargo applications. Thanks to its void-freepanel foaming technology and strict qualitycontrol, JOHNSON OFFERS THE HIGHEST LEVELOF THERMAL EFFICIENCY IN THE INDUSTRY.

Modular Panel ConstructionThe Alpine’s modular panel construction, developed from Great Dane’slatest trailer technology, produces a more consistent and superiorproduct and makes possible quick replacement of entire walls or roofpanels with equally durable and thermally consistent panels in theevent of major impact damage.

State-of-the-Art Panel Foaming Process The Alpine’s innovative foaming process controls critical mixing and appli-cation parameters to ensure optimal foam quality and void-free insulation.This results in maximum thermal performance and ensures that the speci-fied insulation thickness is consistently achieved. Other benefits are supe-rior lining adhesion and flat, smooth walls. The panel foaming process is astate-of-the-art method extensively tested and researched by Great Dane’strailer manufacturing and engineering teams.

Sidewall Construction • The Alpine’s .040" smooth aluminum skin sheets with 1.125"

extruded aluminum “J” posts on 16" centers provide increasedthermal efficiency without compromising structural integrity.

• Apitong furring is only placed behind the scuffband and logisticstracks, reducing weight and heat transfer.

Standard LiningStandard .090" smooth and seamless USDA-approved fiberglass lining; ceiling, side and nose.

Optional Linings PunctureGuard

PunctureGuard is the strongest available lining option has nearly threetimes (3x) the peel strength of other linings, making it extremely resistant to delamination, and above all, it provides the most impactresistance available in truck body linings.

ThermoGuardFor the ultimate protection, ThermoGuard shares the puncture resistance of PunctureGuard, but also is the only liner that helpsmaintain insulation performance for the life of the truck body. Benefits include: • Significantly reduces outgassing of the foam insulation• Extends the productive service life of the truck body• Reduces insulation degradation and weight gain from moisture

absorption through the liner• Helps maintain the truck body’s excess cooling capacity while

reducing unit run-time and fuel consumption

INTERIOR LININGS

Exclusively from

J O H N S O N R E F R I G E R A T E D T R U C K B O D I E S

Scan this QR code to learn moreabout our optional interior linings.

THERMALEFFICIENCY

www.johnsontruckbodies.com /alpine

Page 3: The Next Generation of Truck Bodies From the Engineering ......JOHNSON REFRIGERATED TRUCK BODIES STRENGTH FROM THE GROUND UP DURAB LE FOR LASTING PERFORMANCE SUBSTRUCTURE Exclusive

With customers and food safety regulations becoming ever more demanding, THE ALPINEPROVIDES A COST-EFFICIENT, YET RELIABLE SOLUTION for a wide range of refrigeratedcargo applications. Thanks to its void-freepanel foaming technology and strict qualitycontrol, JOHNSON OFFERS THE HIGHEST LEVELOF THERMAL EFFICIENCY IN THE INDUSTRY.

Modular Panel ConstructionThe Alpine’s modular panel construction, developed from Great Dane’slatest trailer technology, produces a more consistent and superiorproduct and makes possible quick replacement of entire walls or roofpanels with equally durable and thermally consistent panels in theevent of major impact damage.

State-of-the-Art Panel Foaming Process The Alpine’s innovative foaming process controls critical mixing and appli-cation parameters to ensure optimal foam quality and void-free insulation.This results in maximum thermal performance and ensures that the speci-fied insulation thickness is consistently achieved. Other benefits are supe-rior lining adhesion and flat, smooth walls. The panel foaming process is astate-of-the-art method extensively tested and researched by Great Dane’strailer manufacturing and engineering teams.

Sidewall Construction • The Alpine’s .040" smooth aluminum skin sheets with 1.125"

extruded aluminum “J” posts on 16" centers provide increasedthermal efficiency without compromising structural integrity.

• Apitong furring is only placed behind the scuffband and logisticstracks, reducing weight and heat transfer.

Standard LiningStandard .090" smooth and seamless USDA-approved fiberglass lining; ceiling, side and nose.

Optional Linings PunctureGuard

PunctureGuard is the strongest available lining option has nearly threetimes (3x) the peel strength of other linings, making it extremely resistant to delamination, and above all, it provides the most impactresistance available in truck body linings.

ThermoGuardFor the ultimate protection, ThermoGuard shares the puncture resistance of PunctureGuard, but also is the only liner that helpsmaintain insulation performance for the life of the truck body. Benefits include: • Significantly reduces outgassing of the foam insulation• Extends the productive service life of the truck body• Reduces insulation degradation and weight gain from moisture

absorption through the liner• Helps maintain the truck body’s excess cooling capacity while

reducing unit run-time and fuel consumption

INTERIOR LININGS

Exclusively from

J O H N S O N R E F R I G E R A T E D T R U C K B O D I E S

Scan this QR code to learn moreabout our optional interior linings.

THERMALEFFICIENCY

www.johnsontruckbodies.com /alpine

Page 4: The Next Generation of Truck Bodies From the Engineering ......JOHNSON REFRIGERATED TRUCK BODIES STRENGTH FROM THE GROUND UP DURAB LE FOR LASTING PERFORMANCE SUBSTRUCTURE Exclusive

THE ALPINE FEATURES DESIGNED-IN STRENGTH andminimal maintenance requirements for long-lasting performance in demanding applications.

Rear Exterior • Standard Stainless Steel Frame offers maximum strength

with minimum maintenance.• Rear Bumper - 4" sill extension with integrated guard;

steps on road and curbside• Your choice of a variety of dock bumpers, steps, lift gates,

and ramps to accommodate your loading and delivery methods.• Access System consists of grab handles and steps on each

side of the body.• Internal and external rear frame/corner reinforcement

gusset prevents racking of frame.• Rain gutter and recessed light protection• Roll-Up Rear Doors - sturdy, reinforced rear frame provides

added security for operations that require loading in a limitedspace. Standard door is Whiting 2.0" ColdSAVER.

Exterior Lighting • LED Lamps and 10-Year Wiring Harness Assembly —

100% LED Grote lamps and exclusive dual-intensity ID cluster lights are designed to improve visibility and extend service life. Comes standard with the fully modular, maintenance-free Long Life wiring harnessbacked by a 10-year warranty.

• Rear header lights are recessed with internal wiring for damage resistance.

Roof Assembly Lightweight, thermally-efficient design with the industry’sstrongest top rail connection; bonded process providesadded strength and virtually eliminates corrosion issues.• Roof Sheet: .032" one-piece aluminum,

bonded roof system• Roof Bow: Extruded aluminum on 32" centers• Modular construction produces seamless roof panel,

eliminating water entry points.

Front Exterior • Front Stainless Steel Radius Corner provides impact protection and corrosion protection.• Heavy Duty Sidewall Top Rail provides structural integrity and helps prevent damage to the body. • Aluminum Cooling Unit Frame is made with heavy-duty extruded

aluminum to eliminate corrosion. • Service platform standard, galvanized steel (cab-mounted and front

wall mount)• Service access galvanized steps• Reinforced Extruded Aluminum Front Top Corners are easy to repair,

seal, and guard against impact damage and water intrusion.

DURABLESUPE R S T R U C T U R E

www.johnsontruckbodies.com /alpine

J O H N S O N R E F R I G E R A T E D T R U C K B O D I E S

Page 5: The Next Generation of Truck Bodies From the Engineering ......JOHNSON REFRIGERATED TRUCK BODIES STRENGTH FROM THE GROUND UP DURAB LE FOR LASTING PERFORMANCE SUBSTRUCTURE Exclusive

THE ALPINE FEATURES DESIGNED-IN STRENGTH andminimal maintenance requirements for long-lasting performance in demanding applications.

Rear Exterior • Standard Stainless Steel Frame offers maximum strength

with minimum maintenance.• Rear Bumper - 4" sill extension with integrated guard;

steps on road and curbside• Your choice of a variety of dock bumpers, steps, lift gates,

and ramps to accommodate your loading and delivery methods.• Access System consists of grab handles and steps on each

side of the body.• Internal and external rear frame/corner reinforcement

gusset prevents racking of frame.• Rain gutter and recessed light protection• Roll-Up Rear Doors - sturdy, reinforced rear frame provides

added security for operations that require loading in a limitedspace. Standard door is Whiting 2.0" ColdSAVER.

Exterior Lighting • LED Lamps and 10-Year Wiring Harness Assembly —

100% LED Grote lamps and exclusive dual-intensity ID cluster lights are designed to improve visibility and extend service life. Comes standard with the fully modular, maintenance-free Long Life wiring harnessbacked by a 10-year warranty.

• Rear header lights are recessed with internal wiring for damage resistance.

Roof Assembly Lightweight, thermally-efficient design with the industry’sstrongest top rail connection; bonded process providesadded strength and virtually eliminates corrosion issues.• Roof Sheet: .032" one-piece aluminum,

bonded roof system• Roof Bow: Extruded aluminum on 32" centers• Modular construction produces seamless roof panel,

eliminating water entry points.

Front Exterior • Front Stainless Steel Radius Corner provides impact protection and corrosion protection.• Heavy Duty Sidewall Top Rail provides structural integrity and helps prevent damage to the body. • Aluminum Cooling Unit Frame is made with heavy-duty extruded

aluminum to eliminate corrosion. • Service platform standard, galvanized steel (cab-mounted and front

wall mount)• Service access galvanized steps• Reinforced Extruded Aluminum Front Top Corners are easy to repair,

seal, and guard against impact damage and water intrusion.

DURABLESUPE R S T R U C T U R E

www.johnsontruckbodies.com /alpine

J O H N S O N R E F R I G E R A T E D T R U C K B O D I E S

Page 6: The Next Generation of Truck Bodies From the Engineering ......JOHNSON REFRIGERATED TRUCK BODIES STRENGTH FROM THE GROUND UP DURAB LE FOR LASTING PERFORMANCE SUBSTRUCTURE Exclusive

J O H N S O N R E F R I G E R A T E D T R U C K B O D I E S

STRENGTH FROM THE GROUND UPFOR LASTING PERFORMANCE DURABLE

S U B S T R U C T U R E

Exclusive Tie-Down System Exclusive from Johnson, the innovative body tie-down system for secure mounting with reduced maintenance.Eliminates U-bolts, U-bolt maintenance, filler strip compression, rot and kick-out.

Sidewall • Three solid rivets secure the sidewall

post to the bottom rail.

• Sidewall protection from fork lift and cargo damage is provided by a 10" high extruded aluminum integral scuffband that extends full length to the front wall. Additional heights and heavy- duty options are also available.

Floor System The Alpine’s durable floor system is supported by stronger andmore rot-resistant fir sills, connected by organic-coated screws forenhanced corrosion protection. Additionally, our impact-resistantthermoplastic sub pan helps protect against moisture and chemical intrusion.

• 1.31" anti-skid truck body cargo floor, 15,500 lb. rating (inverted “T”).

• Panel foamed floor is thermally efficient.

• 3" steel I-beam wax-coated crossmembers on 12" centers.

Electrical Wiring/Interior Lights • LED interior lighting offers better performance, greater illumination,

easy replacement, and is available in dome and spot lamps.• One rectangular LED dome lamp.• Interior lighting functions are streamlined using a timer with membrane

switch and seal located in convenient locations at side and rear doors.The timer helps prevent accidental battery rundown.

• Interior lighting is backed by a 10-year warranty.

Side Door Construction Options • Unique side door design delivers unparalleled performance. Wider than industry

standard, our doors are available with multiple side door heights and locations to provide quick and easy access to cargo.

• Unique Blade Lock Closure An innovative design, the blade lock applies pressureevenly for a complete seal for the full height of the door to hold compartment temperatures. The low-profile design of this lock eliminates protruding hinges and lock rods, protecting side doors from unnecessary damage.

• Shroud Reinforcement Support Side doors are reinforced with our exclusive shrouddesign, which greatly strengthens the structural integrity of this critical component.

• Frame Reinforcement Support – large steel corner gussets, bottom rail for maximumsidewall strength.

• Steps/Stairs Galvanized side door fixed step and grab handle, step and bracket arebolted on for flexibility and ease of repair.

www.johnsontruckbodies.com /alpine

Page 7: The Next Generation of Truck Bodies From the Engineering ......JOHNSON REFRIGERATED TRUCK BODIES STRENGTH FROM THE GROUND UP DURAB LE FOR LASTING PERFORMANCE SUBSTRUCTURE Exclusive

J O H N S O N R E F R I G E R A T E D T R U C K B O D I E S

STRENGTH FROM THE GROUND UPFOR LASTING PERFORMANCE DURABLE

S U B S T R U C T U R E

Exclusive Tie-Down System Exclusive from Johnson, the innovative body tie-down system for secure mounting with reduced maintenance.Eliminates U-bolts, U-bolt maintenance, filler strip compression, rot and kick-out.

Sidewall • Three solid rivets secure the sidewall

post to the bottom rail.

• Sidewall protection from fork lift and cargo damage is provided by a 10" high extruded aluminum integral scuffband that extends full length to the front wall. Additional heights and heavy- duty options are also available.

Floor System The Alpine’s durable floor system is supported by stronger andmore rot-resistant fir sills, connected by organic-coated screws forenhanced corrosion protection. Additionally, our impact-resistantthermoplastic sub pan helps protect against moisture and chemical intrusion.

• 1.31" anti-skid truck body cargo floor, 15,500 lb. rating (inverted “T”).

• Panel foamed floor is thermally efficient.

• 3" steel I-beam wax-coated crossmembers on 12" centers.

Electrical Wiring/Interior Lights • LED interior lighting offers better performance, greater illumination,

easy replacement, and is available in dome and spot lamps.• One rectangular LED dome lamp.• Interior lighting functions are streamlined using a timer with membrane

switch and seal located in convenient locations at side and rear doors.The timer helps prevent accidental battery rundown.

• Interior lighting is backed by a 10-year warranty.

Side Door Construction Options • Unique side door design delivers unparalleled performance. Wider than industry

standard, our doors are available with multiple side door heights and locations to provide quick and easy access to cargo.

• Unique Blade Lock Closure An innovative design, the blade lock applies pressureevenly for a complete seal for the full height of the door to hold compartment temperatures. The low-profile design of this lock eliminates protruding hinges and lock rods, protecting side doors from unnecessary damage.

• Shroud Reinforcement Support Side doors are reinforced with our exclusive shrouddesign, which greatly strengthens the structural integrity of this critical component.

• Frame Reinforcement Support – large steel corner gussets, bottom rail for maximumsidewall strength.

• Steps/Stairs Galvanized side door fixed step and grab handle, step and bracket arebolted on for flexibility and ease of repair.

www.johnsontruckbodies.com /alpine

Page 8: The Next Generation of Truck Bodies From the Engineering ......JOHNSON REFRIGERATED TRUCK BODIES STRENGTH FROM THE GROUND UP DURAB LE FOR LASTING PERFORMANCE SUBSTRUCTURE Exclusive

Johnson Refrigerated Truck Bodies215 East Allen Street | Rice Lake, Wisconsin 54868800.922.8360Customer Service: 855.FLT.WISE (358.9473)www.johnsontruckbodies.com

BODY SPECIFICATIONS

OPTIONS

Standard Insulation PackageSide/Roof

4"

Floor

4"

Rear

2"

Front

3.5"

Dock Bumper

4" sill extension with integrated guard,steps on road and curbside

Exterior Lighting

LED Lamps and 10-Year Wiring Harness with 100% LED Grotelamps and exclusive dual-intensity ID cluster lights to improvevisibility and extend service life. Standard with the fully modular,maintenance-free Long Life Light System backed by a 10-yearwarranty. Rear header lights are recessed with internal wiring fordamage resistance

Interior Lighting

100% LED Grote lamps with Long Life Light System

Standard with one rectangular LED dome lamp, timer

Standard Interior Liner & Flooring

BumperBumper Lighting

Flooring

Floor system is supported by strong and rot-resistant fir sills, connected by organic-coated screws for corrosion protection.Impact-resistant thermoplastic sub pan helps protect against moisture and chemical intrusion

1.31" anti-skid truck body cargo floor, 15,500 lbs. rating (inverted “T”)

Panel foamed floor panels are more thermally efficient

Walls / Ends / Ceilings

Standard .090" smooth and seamlessUSDA approved fiberglass lining; ceiling,side and nose

Body Length 16.5', 18.5', 20.5', 22.5', 24.5', 26.5', 28.5', and 30.5'

Body Heights 109", 105", 101", 97" and 93"

Interior Liner ThermoGuard, PunctureGuard

Walk Ramps Available for installation at manufacturing plant.

Lift Gates Available for installation at manufacturing plant.

Strip Curtains Side and Rear door. Available for installation at manufacturing plant.

Side Doors Available with multiple side door heights, widths, and locations to provide quick and easy access to cargo.

Cargo Securement Tracks can be overlaid or recessed at various heights on the sidewall. Options include A, single or multiple rows,overlaid or recessed with apitong furring for support.

Side Door Step Galvanized side door fixed step and grab handle, step andbracket are bolted on for flexibility and ease of repair (stepconstruction and attachment are bolted connections).

Rear Door Swing door, Tri-fold

Decal Installation Plant installation is available

Lighting Multiple LED dome lights available

Multi-Temperature Number of remote evaporators depends on the size of the bodyApplicationsScuff Plate Integral aluminum, .20 PunctureGuard and 5/8" poly

Bumper Dock bumpers, dock bumper with side saddle steps and tip down steps

Flooring • Aluminum, Duct 1.38" Smooth, Heavy-Duty Ridged, Heavy-Duty Safety-Grip

• Aluminum, Reefer-Cargo 1.32" Heavy-Duty Smooth, Heavy-Duty Concen-trated-Load Ridged, Heavy-Duty Concentrated-Load Safety-Grip

• Aluminum, Reefer-Cargo 1.32" Aluminum, Truck Load Cargo 1.32" Smooth

Also available at participatingGreat Dane locations

670

DMD

0914