the refining industry in iraq. present installed refining capacity 1- salah al din complex – baiji...
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The Refining Industry in Iraq
Present Installed Refining Capacity1- Salah al Din Complex – Baiji – 310 mb1/d
2- Doura Refinery – Baghdad – 210 mb1/d
3- Basrah Refinery – Basrah -140 mb1/d +
70mb1/d under construction
4- - 6 small refineries , 30mb1/d – 180 mb1/d
Kirkuk,Syniah-Baiji , Najaf,Samawa,Nasiriyah,Maisan
- 1 small refinery at Diwaniyah – 20 mb1/d
- 1 = = = Kasak –Neinewah – 10 mb1/d
- 1 = = = Haditha – Anbar – 16 mb1/d
Total- 886 mb1/d
+70 mba under construction
Operating Capacity
The average operating capacity is in the 540 – 600 mb1/d.
The short fall in refining capacity is due to
- Shortage in delivery of crude oil
- Frequent stoppages due to operational
problems
- Accumulation of fuel oil or Naphtha in small refineries.
Main Projects in Existing Refineries - 3 Ismerisation Units at Baiji , Doura & Basrah – under construction.-2 Gasoline Reformers at Doura & Basrah- Procurement &
Construction Phases.- Fcc unit at Basrah –FEED phase.- Fcc unit at Doura–FEED phase.- Fcc unit at Baiji – Feasibility Completed.-2Gas Oil Desulphurisation Units at Basrah & Doura-
Bidding Stage . -3 small Gasoline Reformer units at Najaf ,Samawa&
Nasiriyah- Engineering phase.- Power Generation Units at Doura & Baiji – under construction
NEW REFINERIES
There are five new grass root refineries planned for the next two decades .They are :-1- Karbala Refinery 2- Maissan Refinery 3- Nassiriya RefineryNassiriya Refinery
4- Kirkuk Refinery 4- Kirkuk Refinery
5- Ninewa Refinery5- Ninewa Refinery
SITE INFORMATION :
Kerbala Refinery is located about (110) KM South west Of Baghdad.
Area : 4 X 3 Km2 Coordinate U.T.M : .
N : 3580000E : 415000
PROCESS UNITS
1- Atmospheric Distillation Unit (140.000 BPSD)
2- Vacuum Distillation Unit (72.000 BPSD)
3- Naphtha HDS Unit (41.500 BPSD)
4- Reforming Unit (CCR ) (25.500 BPSD)
6- Kerosene HDS Unit (20.000 BPSD)
7- Gas Oil Hydro-Treating Unit (28.000 BPSD)
8- Vacuum Gas Oil Hydrotreater Unit (36.000 BPSD)
9- Fluid Catalytic Cracking Unit (FCC) (31.500 BPSD)
10-Polynaphtha Unit (11.500 BPSD)
11- Hydrogen Production Unit (2X36000 M3/HR )
12- Sulphur Recovery Unit (2 X 180 TPSD)
13- Blown Asphalt Unit (1000 TPSD)
5- C5/C6 Isomerization Unit (12.500 BPSD)
Karbala Refinery Process Units Licensors
Unit name Licensor
Crude and Vacuum Distillation Basic Design by Technip
Naphtha Hydrotreating UOP
Isomerization UOP
Catalytic Reforming UOP
Kerosene Hydrodesulfurization Axens
Diesel Hydrodesulfurization Axens
VGO Hydrotreating UOP
Fluid Catalytic Cracking UOP
Poly Naphtha Axens
Asphalt Blowing Poerner
LPG Production Basic Design by Technip
Hydrogen Production Unit – Train 1 & 2 Haldor Topsoe
Gas Sweetening and Amine Regeneration Basic Design by Technip
Sour Water Stripper Basic Design by Technip
Sulphur Recovery – Train 1 & 2 KTI
Tail Gas Treatment KTI
Products Specification will be according to EURO-4 as minimum required.Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .
PRODUCTSPRODUCTS
LPGLPG
GASOLINE (Unleaded Premium, Regular)GASOLINE (Unleaded Premium, Regular)
KEROSENE & ATKKEROSENE & ATK
GAS OIL (Diesel)GAS OIL (Diesel)
HEAVY GAS OIL (Heavy Diesel)HEAVY GAS OIL (Heavy Diesel)
BLOWN ASPHALT (Paving & Many Types of Industrial Blown Asphalt)BLOWN ASPHALT (Paving & Many Types of Industrial Blown Asphalt)
FUEL OIL ( less than 15% vol . of crude)FUEL OIL ( less than 15% vol . of crude)
SULPHURSULPHUR
ELECTRICAL POWER 400 MWELECTRICAL POWER 400 MW
Expected Product Quantities :
PRODUCTS Th.M3/SD
LPG 160 T/SD
GASOLINE 8.750
ATK/KEROSENE 3.000
DIESEL 3.85
HEAVY DIESEL 0
FUEL OIL 3.7
ASPHALT 1000 T/SD
SULPHUR 175 T/SD
ELECTRICITY 100 MW
There is a possibility of increasing the capacity to 200mb/d as requested by an investor who is considering this project
SITE INFORMATION :
Maissan Refinery is located about (400) KM South Of Baghdad.
Area :( 2 X 3) Km2 Coordinate U.T.M : .
N : 3537000E : 730000
PROCESS UNITS
1- Atmospheric Distillation Unit (150.000 BPSD)
2-Vacuum Distillation Unit (82,300 BPSD)
3-Naphtha Hydro-Treating Unit (31,800 BPSD)
4- Reforming Unit (CCR) (22,500 BPSD)
5-C5/C6 Isomerisation Unit (11,600 BPSD)
6-Saturated LPG Treatment Unit (2,200 BPSD)
7-Kerosene Hydro-Treating Unit (16,700 BPSD)
8-Gas Oil Hydro-Treating Unit (30,300 BPSD)
9-Vacuum Gas Oil Hydro-Cracking Unit (56,300 BPSD)
10-Solvent De-Asphalting Unit (46,700 BPSD)
11-Deasphalted Oil HDT Unit (27,600 BPSD)
12-Fluid Catalytic Cracking (FCC) (42,300 BPSD)
13-Unsaturated LPG Treatment Unit (9,800 BPSD)
14-C3/C4 Alkylation Unit (9,800 BPSD)
15-N C4 Isomerisation Unit (4,000 BPSD)
16-Hydrogen Production Unit (125,000 M3/Hr )
17-Sulphur Recovery Unit (490 TPSD)
18- Blown Asphalt Unit (490 TPSD)
Missan Refinery Process Units Licensors
Unit name Licensor
Fluid Catalytic Cracking –Unit 190 KBR
Vacuum Residue Solvent De- asphalting ((ROSE)) –Unit 190 KBR
Blown Asphalt –Unit 250 POERNER
Naphtha Hydrodesulphurization –Unit 120 AXENS
Continuous Catalytic Reformer –Unit 130 AXENS
Vacuum Gas Oil Hydro cracker–Unit 180 AXENS
De-Asphalted Oil Hydrdesulphurisation –Unit 240 AXENS
C5 & C6 Isomerisation Process –Unit 140 UOP Limited
C4 Isomerisation Process –Unit 270 UOP Limited
Saturated LPG Treatment ((SULFREX)) –Unit 155 AXENS
Unsaturated LPG Treatment ((SULFREX)) –Unit 210 AXENS
Kerosene Hydrodesulphurisation –Unit 160 HALDOR TOPSOE
Light Gas Oil Hydrodesulphurisation –Unit 170 HALDOR TOPSOE
Missan Refinery Process Units Licensors
Unit name Licensor
Hydrogen Production –Unit 280 HALDOR TOPSOE
C 3/ C4 Alkylation –Unit 260 E.I du Pont
Sulphur Recovery Unit Lurgi
Products Specification will be according to EURO-4 as minimum required.Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .
PRODUCTSPRODUCTS
LPGLPG
GASOLINE (Unleaded Premium, Regular & Super)GASOLINE (Unleaded Premium, Regular & Super)
KEROSENE & ATKKEROSENE & ATK
GAS OIL (Diesel)GAS OIL (Diesel)
HEAVY GAS OIL (Heavy Diesel)HEAVY GAS OIL (Heavy Diesel)
ASPHALT (Paving & Many Types of Industrial Blown Asphalt) ASPHALT (Paving & Many Types of Industrial Blown Asphalt)
FUEL OIL ( less than 15% vol . of crude)FUEL OIL ( less than 15% vol . of crude)
SULPHURSULPHUR
ELECTRICAL POWER 500 MWELECTRICAL POWER 500 MW
Expected Product Quantities :
PRODUCTS Th.M3/SD
LPG 250 T/SD
GASOLINE 9.000
KEROSENE / ATK 2.650
DIESEL 7.650
HEAVY DIESEL 0.8
FUEL OIL 0.432
ASPHALT 490 T/SD
SULPHUR 490 T/SD
ELECTRICITY 500 MW
SITE INFORMATION :
Al-Nassiriya Refinery is located about (400) KM South Of Baghdad.
Refinery Area 5.6 Km2 Coordinates U.T.M : .
N : 3413750E : 622900
PROCESS UNITS (ALTERNATIVE THREE)
1- Atmospheric Distillation Unit
2- Naphtha Hydro Desulphurization Unit
3- Catalytic Reforming Unit (CCR)
4- Light Naphtha Isomerization Unit
5- Kerosene Hydro-Desulphurization Unit
6- Light Gas Oil Hydro-Desulphurization
7- Vacuum Distillation Unit
8- Vacuum Gas Oil Hydro-Desulphurization Unit
9- Vacuum Gas Oil Fluid Catalytic Cracking Unit (FCC)
10- Vacuum Gas Oil Hydrocracking Unit
11- Vacuum Residue H.Oil Unit
12- Blown Asphalt Production Unit
13- C3,C4 Olefins Alkylation Unit
14- NC4 Isomerization Unit
15- Hydrogen Production Unit
16- Gas Sweetening Unit
17- Sulphur Recovery Unit
18- LPG Production Unit
Nassiryah Refinery Process Units Licensors
Unit name Licensor
Saturated LPG Treater Units UOP
Naphtha Hydrotreating Units UOP
Light Naphtha Isomerisation Units UOP
Continuous Catalytic Reforming Units UOP
Vacuum Gas oil Hydrotreating UOP
Fluidised Catalytice Cracking Unit UOP
Unsaturated Gas Plant UOP
FCC Unsaturated LPG Treating Unit UOP
Full Range Catalytic Naphtha Treating Unit UOP
Heavy Catalytic Naphtha Hydrodesulphurisation Unit UOP
Nassiryah Refinery Process Units Licensors
Unit name Licensor
Full Range Catalytic Naphtha Treating Unit UOP
Heavy Catalytic Naphtha Hydrodesulphurisation Unit UOP
C4 Isomerisation Unit Axens
H2so4 Alkylation Unit DuPont(Stratco)
Sulphuric Acid Regeneration Unit DuPont(Stratco)
Hydrocracker Unit CLG
Hydrogen Production Units Tecnimont KT
Sulphur Recovery & Tail Gas Treating Units Tecnimont KT
Bitumen Blowing Unit Poerner
Kerosene Hydrotreater Units Axens
Gaoil Hydrotreater Units Axens
Residue Hydrocracker Units Axens
Flue Gas Desulphurisation Unit SGS
Products Specification will be according to EURO-4 as minimum required.Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .
PRODUCTSPRODUCTS
LPGLPG
GASOLINE Unleaded (Premium, Regular & Super)GASOLINE Unleaded (Premium, Regular & Super)
KEROSENE & ATKKEROSENE & ATK
GAS OIL (Diesel)GAS OIL (Diesel)
HEAVY GAS OIL (Heavy Diesel)HEAVY GAS OIL (Heavy Diesel)
ASPHALT (Paving & Many Types of Industrial Blown Asphalt)ASPHALT (Paving & Many Types of Industrial Blown Asphalt)
FUEL OIL ( less than 15% vol . of crude)FUEL OIL ( less than 15% vol . of crude)
SULPHURSULPHUR
ELECTRICAL POWER 600 MWELECTRICAL POWER 600 MW
Expected Product Quantities :
PRODUCTS Th.M3 /D
LPG 1200 T/D
GASOLINE 14.000
KEROSENE /ATK 7.000
DIESEL 12.000
HEAVY DIESEL 4.000
REFINERY FUEL OIL 6.500
ASPHALT T/D
SULPHUR T/D
ELECTRICITY 400-600 MW
SITE INFORMATION :
Kirkuk Refinery is located about (300) KM North Of Baghdad.
Area :( 2 X 3) Km2 Coordinate U.T.M : .
N : 3937794E : 431192
PROCESS UNITS
1- Atmospheric Distillation Unit (150.000 BPSD)
2-Vacuum Distillation Unit (60,000 BPSD)
3- Naphtha Hydro-Treating Unit (42,900 BPSD)
4- Reforming Unit (CCR) (29,600 BPSD)
5-C5/C6 Isomerisation Unit (13,200 BPSD)
6-Saturated LPG Treatment Unit (5,000 BPSD)
7-Kerosene Hydro-Treating Unit (15,700 BPSD)
8-Gas Oil Hydro-Treating Unit (35,900 BPSD)
9-VGO Hydro-Cracking Unit (MHC) (36,300 BPSD)
11-Unsaturated LPG Treatment Unit (9,100 BPSD)
12-C3/C4 Alkylation Unit (9,100 BPSD)
14-Hydrogen Production Unit (50,000 M3/Hr )
15-Sulphur Recovery Unit (292 TPSD)
16- Blown Asphalt Unit (490 TPSD)
13-N C4 Isomerisation Unit (3,100 BPSD)
10-Fluid Catalytic Cracking (FCC) (23,900 BPSD)
Kirkuk Refinery Process Units Licensors
Unit name Licensors
Light Gas Hydrodesulphurisation – Unit 170 Shell Global
Kerosene Hydrodesulphurisation –Unit 160 Shell Global
Vacuum Gas Oil Hydro cracker–Unit 180 Shell Global
Hydrogen Production –Unit 280 HALDOR TOPSOE
Blown Asphalt – Unit 250 Poerner
Fluid Catalytic Cracking- Unit-190 UOP Limited
Naphtha Hydeotreating - Unit 120 UOP Limited
C4 Isomerisation Process –Unit 270 UOP Limited
CCR Platforming & CH LORSORB- Unit 130 UOP Limited
C5 & C6 Isomerisation –Unit 140 UOP Limited
Saturated LPG Treatment –Unit 155 Merichem
Unsaturated LPG Treatment –Unit 210 Merichem
Alkylation & ACID Regeneration –Unit 260 De Pont
Sulphur Recovery - Unit 292 Lurgi
PRODUCTSPRODUCTS
LPGLPG
GASOLINE Unleaded ( Premium, Regular & Super)GASOLINE Unleaded ( Premium, Regular & Super)
KEROSENE &ATKKEROSENE &ATK
GAS OIL (DIESEL)GAS OIL (DIESEL)
HEAVY GAS OIL (HEAVY DIESEL)HEAVY GAS OIL (HEAVY DIESEL)
ASPHALT (Paving & Many Types of Industrial Blown Asphalt)ASPHALT (Paving & Many Types of Industrial Blown Asphalt)
SULPHURSULPHUR
FUEL OIL ( less than 15% vol . of crude)FUEL OIL ( less than 15% vol . of crude)
ELECTRICAL POWER 400 MWELECTRICAL POWER 400 MW
Products Specification will be according to EURO-4 as minimum required.Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .
Expected Product Quantities :
PRODUCTS Th.M3 /SD
LPG 225 T/SD
GASOLINE 10.250
KEROSENE /ATK 3.450
DIESEL 6.150
HEAVY DIESEL 0.8
FUEL OIL 0.265
ASPHALT 490 T/SD
SULPHUR 292 T/SD
ELECTRICITY 400 MW
Ninewa RefineryNinewa Refinery
NinewaNinewa Refinery is located in the oilfields of Qayarah & Najma – Ninewa Governorate . It’s a project proposed by an investor to process the ultra heavy crude of these fields .The project was adopted by the Ministry since it will resolve the problem of transportation of the said crude. The timing of the project shall follow the time schedule for the development of the fields. The project is still in the initial stage. The preliminary capacity is 150mb/d . A power station is planned to utilize the
heavy products of the refinery .
Main Features of Law Number 64/2007 for Investment in Refineries
1- Ministry of Oil to supply the refinery with crude oil for a period of 50 years at (FOB) price with discount of 5% provided that the discount will be between 4 & 8 USD .
2- Ministry can adopt contracts in any internationally recognized form of investment including participation with no more than 25% of the investment .
3- The investor has the right to sell the products, at international prices prevailing in the area, inside Iraq or to export the same outside Iraq. The Ministry shall have the first option to buy.
4- The investor has the right to build and operate petrol stations inside Iraq to market his own products.
5- Ministry of Finance shall allocate a suitable piece of land to the investor on lease basis for a period of 50 years subject to extension.
6- The project shall enjoy the incentive of General Investment Law 13 /2006 which include tax holiday for 10 years.