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The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy systems – Sharing expertise for capacity development Physikalisch-Technische Bundesanstalt October 12, 2016 Frank Härtig

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Page 1: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

The Role of Metrologyin Renewable Energies

IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy systems – Sharing expertise for cap acity development

Physikalisch-Technische Bundesanstalt

October 12, 2016

Frank Härtig

Page 2: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

German government passed the law for

Renewable Energy Act in 2000

“Erneuerbare Engergie-Gesetz” (EEG)

novellas

EEG 2004

EEG 2009

EEG 2012

EEG 2014

Earthquake

March 11, 2011 14:47 Japan Time Zone

(UCT+09:00)

Nuclear accident in Fukushima

source: Bundesregierung

www.bundesregierung.de

access 05/2016

Law for renewable energy (EEG)

Page 3: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

Governmental slogan:

Reach the age of renewable energies

as soon as possible,

while keeping the price of

electricity affordable

source: Bundesregierung

www.bundesregierung.de

access 05/2016

Measures at a glance

Page 4: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

Enhance renewable energy systems

Enlarge infrastructure (electrical grid)

Develop energy storage techniques

Getting out of nuclear energy by 2022

Enhance energy efficiency

Build new power stations (coal, gas) in order to guarantee net stability

Enhance electro mobility (electro cars; 0.5 Mio by 2020)

source: Bundesregierung

www.bundesregierung.de

access 05/2016

Measures at a glance

Page 5: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

source: BMWi Datenbasis; Arbeitsgruppe Erneuerbare-Energien-Statistik

Share of gross electrical energy

Growth of renewable energy - DE

Page 6: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

Mio kW h

Water Wind Bio Photovoltaic

y gross

shares on gross el. energy

Growth of renewable energy - DE

Page 7: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

Grow of renewable energy - DE

http://www.erneuerbare-energien.de/EE/Redaktion/DE/

Downloads/erneuerbare-energien-in-zahlen-2015.pdf

http://www.bmwi.de/

Page 8: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

PTB - Energy for Germany

https://www.ptb.de/cms/fileadmin/internet/

ForschungInEuropa/Energie_fuer_Deutschland.pdf

Metrology for the energy sector

• photovoltaic

• solar heat

• wind energy systems

• conventional power stations

• bio-fuels

Page 9: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

Common WES design and use

source: ENERCON source: VESTAS

direct drive gear drive

• types- direct drives- gear drives

• location- onshore- offshore

• rotor type- lift type- 3 blades

• position of rotorupwind side

Page 10: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

Competence Center Wind (CCW)

�� �� �

��� �� �

∙ � �� � ∙ �

Page 11: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

∙ � �� � ∙ �

torque

metrology

Competence Centre for Windenergy

3� �� �

coordinate

metrology

3�� �� �

3D wind vector

metrology

Page 12: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

Project

Equipment and temporary staff funded by:

Federal Ministry for Economic Affairs and Energy (BMWi)

BMWi: Promotion: ~9.5 Mio €

Buildings paid by PTB’s own budget

PTB: Promotion: 4 – 5 Mio €

Duration: 2016 – 2020 ( 5 years)

Page 13: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

Coordinate Metrology (5 m x 4 m x 2 m)Department 5.3; Dr. K. Kniel, J. Hirsch, Dr. Stein

3� �� �

coordinate

metrology

Page 14: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

3D- Abbe Method - M3D3

PrototypeLaserTRACER

Coordinate Measuring Machine (CMM) using an integrated

metrological frame of tracking interferometer

Measuring volume

5 m x 4 m x 2 m

Page 15: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

Gear standard; Coupling

gear standard

- internal external gear

- diameter approx. 2m

- weigth 2.7 t

reproducible coupling

Page 16: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

3�� �� �

3D wind vector

metrology

3D Windvector – Wind-Lidar (3D, 200 m)Department 1.4; Dr. H. Többen, Dr. H. Müller, Dr. M. Eggert, S. Oertel, C. Gutsmuths

Page 17: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

Conventional Lidar-systems

17

complex landscapes errors of 10% possible

Measurement hight typ. ~20 m

Page 18: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

PTB-concept: bi-static system

r = 1 m

Advantages:• small measurement volume:

• 100m: length 0,6 m; Ø 6 mm• 200m: length 2,4 m; Ø 12 mm

• vectorial measurement of single particles

Page 19: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

Lidar measurement setup

19

05.201505.2015

05.201505.2015

Page 20: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

∙ � �� � ∙ �

torque

metrology

Torque-Measurement ( 5 MN m – 20 MN m)Department 1.2; Dr. R. Kumme, Dr. C. Schlegel, H. Kahmann, H. Wunderlich,

K. Geva, S. Augustat

Page 21: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

Up to 20 MN m DMNM

Page 22: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

Traceable torque measurement

Torque transducers

( )FrFrM

FrMrr

rrr

,sin :skalar ⋅⋅=

×=

National force

measurement

standard

2 MN

Coordinate measuring

machine

Page 23: The Role of Metrology in Renewable Energies · The Role of Metrology in Renewable Energies IEC-Workshop for Industrializing Countries: Quality infrastructure and renewable energy

First ground breaking 4 April 2016