2014.12

The Ultimate in Performance

LEADWELL CNC MACHINES MFG., CORP.

www.leadwell.com.tw

No. 23 Gong 33th Road, Taichung Industrial ParkTaichung 407, Taiwan

T: 886 - 4 - 23591880 / F: 886 - 4 - 23592555, 886 - 4 - 23593875E: sales@leadwell.com.tw

V-20iT/V-40iT/V-60iT5 Axes Machining Center

五軸系列

0201

5 AXES MACHINING CENTER

Parts with odd-angles and complex curved surfaces

Face Cutting

Gripping Cutting

Gripping Cutting with Slant

Gripping Cutting with Rotate

Gripping Cutting with Swing

● Reduced machining time: By using a flat bottom endmill and maintaining perpen dicularity to the complex surface you can step-over the full diameter of the cutter thereby dramatically reducing the required number of passes across a surface. The same principle applies to sidemilling of angled surfaces.

● Better surface finish: Using a flat bottom endmill to maintain perpendicularity to the complex surface can eliminate ribbing caused by ball-nose endmills.

● Eliminate multiple setups required to re-position the work-piece at complex angles.

● Eliminate costly tooling and fixtures required to hold the work-piece in place.

● Eliminate manual millwork and handwork required to cleanup kellered surfaces.

● Machine complex parts that are not otherwise possible, including holes required to be normal to a complex surface.

The advantages of 5 axes machining:

5 AXES SERIES

A

B

C

0403

High-speed/High-precision5 AXES MACHINING CENTER

MORE High Technology of Milling and Machining● The V-20iT/V-40iT/V-60iT optimally concentrate the machining process for multiface, intricately shaped parts, and some difficult position of workpiece where 3-axis can’t overcome, such as under cut.

● Facilitates muliface machining in one chuck to reduce setup work, fixture making and improve the efficiency.

● For depth mould, V-20iT/V-40iT/V-60iT still can keep high efficiency machining by setting a suitable angle of tool, shorten the length of tool holding.

● Avoiding accumulative error from series machining procedure, decreasing total cutting time that substantially achieve the request:High Speed, High Accuracy, High Efficiency.

● 3-axis program still can run under constant position setting for A/C axis (without any cutting interference)

Look into these outstanding features integrated in the Leadwell V-20i T/V-40i T/V-60i T SERIES● We use high rigid cast iron construction with closed

type design.

● Machine stable design supporting by big span saddle and foundation screws.

● Without counter weight enhance the accuracy on mold making as well as avoid vibration.

● Z axis transmission end fixed, as well as ball screw pretension, which enable to reduce the temperature.

● Easy chip removal front type by using two auger chip conveyor system.

● Rapid traverse 36 M/minute at least

● Special filtration tank unit

● Friendly design of operation control panel

FEATURE

5 AXES SERIES RIGID CONSRTUCTION

LEADWELL's simple and efficient design uses chip augers on both sides of the machine and provides high volume coolant to wash the chips from the work area.

A) Chip RemovalLEADWELL uses roller guide ways that feature zero clearance and fully-loaded carrying capacity in all directions.

B) Roller Guide Ways

V-20iT

The Roller Type Linear Guide Way V-20iT/V-40iT/V-60iT series equip with roller type linear guide way can provide higher rigidity and make the movement more smooth and stability, especially for the request of high accuracy and heavy load.

Cartridge Type SpindleThe heavy-duty spindle utilizes FAG, NSK or SKF bearings to allow heavy cutting. Oversized disk springs used to hold the tool in the spindle are tested for long life. The high retention force of the springs reduce tool movement, improve tool life, allow heavier cutting, reduce chatter, & create a better part finish. This spindle is prepared to easily add the CTS option.

Easy chip disposal front typechip conveyor. (STD.)Complete beauty back design.

V-40iT

Lower the ATC magazine for shipment

A

B

Fixture Plate C) Trunnion Table

Lower the ATC magazine for shipment

0605

OPT 2

OPT 1

STD

12H7

208

T-Slot

19

48319593

+120°

195

418

130

310

35

R305

530 932O

IL

Ø350

Ø350

OIL

±0.1

±0.1

600

50

50

10x50=500

6x50

=300

88-M12X

6-M10 Ø350

70

o 400x600

Fixture Plate Dimension SPINDLE POWER CURVE

Unit:mmBT-40 with CTS & BT-40 Tool Drawing

BT-40 with CTS BT-40

15˚

23

29

23 19 14

Pull Stud JIS B 6339

22.6 22.6

16.1

65.4

2

ø44.

45

7/24 TAPER

ø63

ø53

16.6 60˚

2510

V-20i T

V-40i T

V-60i T

0

rpm2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000150010005000

0

30

60

90

120V/MV(α12/10000i -10000rpm)

20

15

10

7.5kw

5.5kw5

N-m

70N-m

95.5N-m 1500rpm15kW

11kW

(Low)Cont. Spindle torque(N-m)(Low)30 min Spindle torque(N-m)(Low)Cont. operating zone(KW)(Low)30 min operating zone(KW)

0

rpm

0

35

70

105

140V/MV(α15/10000i -10000rpm)

18

24

1211kw

7.5kw

6

N-m

117.8N-m 1500rpm

18.5kW 6000rpm

15kW95.5N-m

2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000150010005000

#40(α22/10000i -10000rpm)

rpm

200

150

N-m 100

36

27

18.5kW

15kW

9

0

18

50

02000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000150010005000

165.5N-m

140N-m

26kW

22kW

1500rpm

6000rpm

ø53

ø44.

45

ø63

252

ø10

7/24 TAPER

10

2865.4

34

35

30˚

45˚

ø15

60˚16.6

22.6

16.1

22.6

07

Unit:mm Unit:mmV-20iT

V-40iT

118.

3

2200

2819

575 Y AXIS : 635

1220

Z A

XIS

: 43

853

8 305330

2295

3272

2800767

472

2200

2973

507.

4

2460

2521

28001500

569

600

2195

98

V-60iT

V-20iT

V-40iT

V-60iT

OUTLINE DIMENSION INTERNAL DRAWING

260024

21

200020

95

549

2784

.5

2100

38201716

2600

815.

5

4667

847

3412

3605

205 450Y AXIS 410

549

X AXIS510

255901 901

1226

.510

0Z

AX

IS 3

83

9824

6056

9

2800767

829

445315Y軸行程760

Z軸行程

680

X軸行程1270635635

100

1493

2521

538

1220

Z A

XIS

:438

118.

3

330 R305

575 Y AXIS:6352200

305

2295

2195

1500

08

2195

1009

A.T.C.CAPACITY

X axis travel

Y axis travel

Z axis travel

table top to spindle end

column front to spindle center

TABLETable size (LxW)

Permissible mass of workpiece

T-solt size

SPINDLESpindle speed

Spindle nose (normal size)

Ratios

Max.spindle torque

Transmission

FEEDRATERapid traverse

Feedrate

A.T.C.Tooling shank (nominal size,NO.)

Tool storage capacity

MOTORSSpindle motor (30min/cont)

X-axis feed motor

Y-axis feed motor

Z-axis feed motor

Rotating motor

Tilting motor

MISCELLANEOUS Positioning accuracy (P) X、Y、ZVDI(3441)Repeatability (PS) X、Y、ZVDI(3441)

MACHINE SIZEHeight of machine (H)

Floor space (LxW)

Total machine weight

Power requirement

Control

Type

Unit

mm (in)

mm (in)

mm (in)

mm (in)

mm (in)

mm (in)

kg

rpm

mm

N.M(ft.lbf)

m/min (IPM)

m/min (IPM)

KW (HP)

KW (HP)

KW (HP)

KW (HP)

KW (HP)

KW (HP)

mm

mm

mm(in)

mm(in)

Kg(lb)

KVA

510 (20)

410 (16)

383 (15)

100-483 (3.9-19)

450 (17.7)

Ø210 (Ø8.3)

75(0°~45°)/ 50(60°~90°)

12

10000

1:1

70(51.7)

H.T.D Belt

36/36/36 (1417/1417/1417)

10 (394)

BT-40

24

15 (20.1)

3 (4)

3 (4)

4 (5.4)

1.4 (1.9)

1.6 (2.1)

0.01/1000

0.007/1000

2620(103.1)

2700x2140(106.3x84.2)

5200(11464)

35

ARM

846 (33)

635 (25)

488(19.2)

50-538(1.9-21)

635 (25)

Ø350 (Ø13.8)

200(0°~45°)/ 100(60°~90°)

12

10000

1:1

95.4(70.1)

H.T.D Belt

36/36/36 (1417/1417/1417)

10 (394)

BT-40

24

18.5 (24.8)

3 (4)

3 (4)

4 (5.4)

1.6 (2.1)

4 (5.4)

0.01/1000

0.007/1000

2721(107)

3840x2200(151.2x86.6)

7000(15432)

35

V-20i T V-40i TARM

1270 (50)

760 (30)

680 (26.7)

100-780 (3.9-30.7)

825 (32.4)

Ø630 (Ø24.8)

200(0°~45°)/ 150(60°~90°)

14H7

10000

1:1

140 (103)

H.T.D Belt

30/30/20 (1181/1181/787)

5 (196.8)

BT-40

24

26 (34.9)

7 (9.3)

6 (8)

7 (9.3)

1.6 (2.1)

7 (9.3)

0.015/1000

0.01/1000

3420 (134.6)

3820x4365(150x171.8)

12500(27500)

60

V-60i T V-20i T●

●

●

●

●

●

●

●

●

●

●

■

■

■

x

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

▲

▲

x

x

x

x

x

x

x

V-40i T●

●

●

●

●

●

●

●

●

●

●

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

■

▲

■

■

■

x

x

x

x

x

V-60i T●

●

●

●

●

●

●

●

●

●

■

●

■

■

■

■

▲

■

▲

▲

▲

■

▲

▲

■

▲

▲

▲

■

■

x

▲

▲

x

■

■

▲

▲

▲

ARM

MACHINE SPECIFICATIONS MACHINE ACCESSORIES

0i/828DB

7/24 Taper, NO.40

Full enclosure guarding

Chip conveyor(auger type)

Work light

Alarm lamp

Heat exchanger

Rigid tapping

Auto counter for work piece

Remote MPG

10000rpm spindle

Spindle oil chiller

Spindle air purge

Air conditioner

Surrounding coolant system

12000rpm spindle

15000rpm direct drive spindle with oil

Tool overload detection

Linear scale

CTS From A & CTS Preparation

Auto tool length measurement (ATLM)

Automatic workpiece measurement

Simple tool life management

Chip conveyor outside machine & chip bucket

DNC link software

Programmable Nozzle

Programmable air blow

Extra coolant tank

Spindle annular coolant jet(Arm type ATC)

Oil skimmer

Coolant gun

Through hole drill kit

Auto door

ARM 30T ATC

ARM 40T ATC

Fluorescent lamp

Two speed gearbox

Base wash system

Show coolant system

Oil mist collector

Extra coolant tank

●:STD / ■:OPT(DESIGNED) / ▲:OPT(TO BE ADVISED) / X:N/A(NOT AVAILABLE)