the ultimate power tools impulse tools non shut off & shut off models product launch

The Ultimate Power Tools

IMPULSE TOOLS

NON SHUT OFF & SHUT OFF MODELSPRODUCT LAUNCH


WHAT IS AN IMPULSE TOOL?

The CP impulse tool is a tightening tool. It contains a hydraulic pulse unit driven by a pneumatic motor. The pulse is very short and feels smooth

to the operator when the tool is in operation.


ADVANTAGES OF AN IMPULSE TOOL

An impulse tool is FAST An impulse tool is ACCURATE An impulse tool is COMFORTABLE An impulse tool is QUIET


CHOOSE YOUR TOOL - SHUT OFF RANGE

Torque

PT

450-

T19

00-S

19S

13

25

PT

025-

L450

0-S

10S

PT

040-

T60

00-S

10S

PT

070-

T40

00-S

13S

PT

125-

T35

00-S

13S

PT

250-

T22

00-S

19S

10

PT

014-

L600

0-S

4Q

PT

010-

T50

00-S

4Q

PT

014-

T60

00-S

4Q

PT

025-

T45

00-S

10S0 Nm

Screw quality : 8,8

PT

010-

L500

0-S

4Q

8

5 55 Nm

10 Nm 10 8

15 Nm 1314 14

30 Nm

25 2220 Nm

50 Nm

40 Nm 4032

100 Nm

75 Nm70 62

200 Nm

150 Nm 125125

450400 Nm

300 Nm

250 225

M20

M8

M6

M5

M18

M16

M10

M12

M14


CHOOSE YOUR TOOL - NON SHUT OFF RANGE

Torque

PT

070-

T60

00-I

13S

20 Nm

PT

110-

T45

00-I

13S

PT

240-

T28

00-I

19S

PT

031-

T90

00-I

10S

PT

052-

T70

00-I

10S

31

20

31

0 Nm

PT

031-

L100

00-I

10S

240

160160

30

110

70

110

65

5052

Screw quality : 8,8

PT

160-

T35

00-I

13S

200 Nm

150 Nm

100 Nm

75 Nm

50 Nm

40 Nm

30 Nm

20

M8

M16

M10

M12

M14


Compare to CLECO & URYU

Feature CP URYU CLECOServiceability Very good Bad* Bad*Durability (Life Cycle Cost) Very good Bad BadAir on top No No YesWeight Avg Very good AvgSpeed Good Very good BadReverse function Good Good Avg

* Blades and springs instead of piston and roller


WHERE TO USE AN IMPULSE TOOL - MARKETS

Appliance MVI Components General Engineering


TYPICAL APPLICATIONS Long Bolts :

Adjustable feet on large household appliances (ovens, washing machines, refrigerators)

Improves cycle time over screwdrivers Less noise and vibration than impact tools

Rotating Parts : Fans in ovens and microwave ovens, single nuts on wheel spindles,

lawnmower blades High speed and frequency of impulses prevent the assembly from

rotating Reduction in application cost as no fixturing is required

Soft Joints : Clamp rings on washing machine drums, alternator and electric motor

assembly, brake caliper assembly, any assembly with gaskets and/or seals

Inertia of tool overcomes compression of the joint without torque reaction being transmitted to the operator


WHY USE AN IMPULSE TOOL?

Consider an impulse tool in place of an impact wrench or ratchet screwdriver for: High speed – to improve productivity Wide torque range – various tools for various applications Longer life than impact tools – lower cost over the long run Torque accuracy – better joints, improved quality, joint

consistency among operators, less rework Low reaction forces – less impact on the operator; prevents

medical expenses, avoid legal action High torque output to weight ratio – lighter tools for operator Low noise and vibration levels – better work environment


WHY USE AN IMPULSE TOOL Torque accuracy and repeatability

The longer an impact tool is left operating the more the torque will increase whereas the impulse tool torque will level off at the pre-set value.


IMPULSE TOOLS vs IMPACT WRENCHES

IMPACT WRENCHES CURVES

0

20

40

60

80

100

120

0 1 2 3 4 5 6 7 8 9 10

Time sec

Torque

IMPULSE TOOLS

0

50

100

150

200

250

1 2 3 4 5 6 7 8 9


COMPARISON

SHUT OFF VS NON SHUT OFF TOOLS


Use shut off tools to:

Eliminate operator influence on the fastening cycle, improving repeatability

Reduce operating time. Lessen air consumption. Reduce the amount of time the operator is exposed to

vibration and noise, minimising operator fatigue.

SHUT OFF VS NON SHUT OFF IMPULSE TOOLS


All bolts tightened to torque but clamping force not consistent across the joint as tool shuts off at torque.

Use non shut off impulse or EB brushless systems or a multi unit with pneumatic/electric torque motors.

4 Bolts

Plate

Gasket or Seal

OK

OKNOK

NOK

Do not use shut off impulse tools on applications where a number of screws are used to tighten an assembly with a thick seal or gasket or on prevailing torque applications


The Ultimate Power Tools TimeTime

Non Shut OffNon Shut Off

Non Shut off can be used Non Shut off can be used until joint is compressed.until joint is compressed.

ClampingClampingForceForce TargetTarget

ValueValue

Shut Shut OffOff

Shut off point in relation to Shut off point in relation to clamping force is variable clamping force is variable depending on the joint variation, depending on the joint variation, oil temperature.oil temperature.



SHUT OFF RANGE

MODELPART

NUMBEROUTPUT

FREE SPEED

AIR INLET

Sound level

in. rpm Nm ft.lb kg lb l/s cfm mm in. dB(A)PT010-T5500-S4Q 2051462274 Hex 1/4 5500 5-10 4-7 0,95 2,1 6 13 1/4 8 5/16 74PT010-L5000-S4Q 2051462254 Hex 1/4 5000 5-10 4-7 0,9 1,9 6 13 1/4 8 5/16 74PT014-T6000-S4Q 2051462284 Hex 1/4 6000 8-14 6-10 1,0 2,2 6 13 1/4 8 5/16 74PT014-L6000-S4Q 2051462264 Hex 1/4 6000 8-14 6-10 0,9 2,0 6 13 1/4 8 5/16 74PT025-T4500-S10S 2051474624 3/8 4500 13-25 10-18 1,3 2,9 7 15 1/4 8 5/16 77PT025-L4500-S10S 2051474634 3/8 4500 13-25 10-18 1,2 2,5 7 15 1/4 8 5/16 78PT040-T6000-S10S 2051462294 3/8 6000 22-40 16-29 1,4 3,0 8 17 1/4 8 5/16 77PT070-T4000-S13S 2051462304 1/2 4000 32-70 24-51 1,8 4,0 10 21 1/4 10 3/8 81PT125-T3500-S13S 2051462314 1/2 3500 62-125 46-92 2,4 5,3 12 25 1/4 10 3/8 81PT250-T2200-S19S 2051474644 3/4 4000 125-250 92-185 3,3 7,2 20 42 3/8 13 1/2 82PT450-T1900-S19S 2051474654 3/4 3000 225-450 166-332 4,3 9,5 22 46 3/8 13 1/2 85

TORQUE RANGE

WEIGHTAIR

FLOWHOSE INT.

Ø


NON SHUT OFF RANGE

MODELPART

NUMBEROUTPUT

FREE SPEED

AIR INLET

Sound level

in. rpm Nm ft.lb kg lb l/s cfm in. mm in. dB(A)

PT031-L10000-I10S 2051474664 3/8 10000 20-31 15-23 0,7 1,5 8 17 1/4 8 5/16 74PT031-T9000-I10S 2051474674 3/8 9000 20-31 15-23 0,8 1,8 8 17 1/4 8 5/16 75PT052-T7000-I10S 2051474684 3/8 7000 30-52 22-38 1,0 2,0 9 19 1/4 10 3/8 80PT070-T6000-I13S 2051474694 1/2 6000 50-70 37-52 1,3 2,9 11 23 1/4 10 3/8 78PT110-T4500-I13S 2051474704 1/2 4500 65-110 48-81 1,6 3,5 12 25 1/4 10 3/8 79PT160-T3500-I13S 2051474714 1/2 3500 110-160 81-118 2,4 5,3 14 30 3/8 13 1/2 79PT240-T2800-I19S 2051474724 3/4 2800 160-240 118-177 3,3 7,3 15 32 3/8 13 1/2 81

TORQUE RANGE

WEIGHTAIR

FLOWHOSE INT.

Ø


OLD RANGE vs NEW RANGE

Part n° DescriptionPulse

mechanismSpeed Torque Weight

Torque vs Weight Ratio

Part n° DescriptionPulse

mechanismSpeed Torque Weight


1461384 PT008 L 10500 I4Q NSO Single blade 10500 4-8 0,95 8,41461394 PT013 L 10500 I4Q NSO Single blade 10500 8-13 1 131461404 PT030 L 9000 I10S NSO Single blade 9000 15-30 1,2 25

2051474664 PT031-L10000-I10S Double blade 10000 20 - 31 0,7 44,31461414 PT009-T-7800-I4Q NSO Single blade 7800 5-9 0,95 9,51461784 PT016-T-7800-I4Q NSO Single blade 7800 9-16 1,05 15,21461424 PT035 T 9000 I10S NSO Double blade 9000 20-35 0,98 35,7

2051474674 PT031-T9000-I10S Double blade 9000 20 - 31 0,8 38,82051474684 PT052-T7000-I10S Double blade 7000 30 - 52 1 52,0

1461434 PT070 T 7500 I13S NSO Single blade 7500 42-70 2 35 7500 42 - 702051474694 PT070-T6000-I13S Triple blade 6000 50 - 70 1,3 53,8

1461444 PT115 T 6000 I13S NSO Double blade 6000 75-115 2,7 42,6 2051474704 PT110-T4500-I13S Triple blade 4500 65 - 110 1,6 68,81461454 PT200 T 5500 I13S NSO Double blade 5500 120-200 3,3 60,6 2051474714 PT160-T3500-I13S Triple blade 3500 110-160 2,4 66,71461464 PT250 T 4000 I19S NSO Double blade 4000 160-250 4,3 58,1 2051474724 PT240-T2800-I19S Triple blade 2800 160-240 3,3 72,7

1462254 PT010-L5000-S4Q SO Roller and piston 5000 5-10 0,9 11,1 2051462254 PT010-L5000-S4Q Roller and piston 5000 5-10 0,9 11,11462264 PT014-L6000-S4Q SO Roller and piston 6000 8-14 0,9 15,6 2051462264 PT014-L6000-S4Q Roller and piston 6000 8-14 0,9 15,61462274 PT010-T5500-S4Q SO Roller and piston 5500 5-10 0,95 10,5 2051462274 PT010-T5500-S4Q Roller and piston 5500 5-10 0,95 10,51462284 PT014-T6000-S4Q SO Roller and piston 6000 8-14 1 14,0 2051462284 PT014-T6000-S4Q Roller and piston 6000 8-14 1 14,0

2051474624 PT025-T4500-S10S Roller and piston 4500 13-25 1,3 19,22051474634 PT025-L4500-S10S Roller and piston 4500 13-25 1,4 17,9

1462294 PT040-T6000-S10S SO Roller and piston 6000 22-40 1,4 28,6 2051462294 PT040-T6000-S10S Roller and piston 6000 22-40 1,4 28,61462304 PT070-T4000-S13S SO Roller and piston 4000 32-70 1,8 38,9 2051462304 PT070-T4000-S13S Roller and piston 4000 32-70 1,8 38,91462314 PT125-T3500-S13S SO Roller and piston 3500 62-125 2,4 52,1 2051462314 PT125-T3500-S13S Roller and piston 3500 62-125 2,4 52,1

L = Lever = Straight 2051474644 PT250-T2200-S19S Roller and piston 2200 125-250 3,3 75,8T = Trigger = Pistol 2051474654 PT450-T1900-S19S Roller and piston 1900 225-450 4,3 104,7


OLD RANGE vs NEW RANGE

OLD NEW Pos / Neg

Tools Qty 17 18 +

Non Shut Off 10 7 -

Shut Off 7 11 +++

Pulse mechanism NSOSingle &

Double BladeDouble &

Triple Blade+++

Torque vs Weight Ratio for NSO See matrix See matrix +++

Torque Range NSO in Nm 4 - 250 20 - 240 -

Torque Range SO in Nm 5 - 125 5 - 450 +++

Rubber grip No Yes +++

Silencer Basic Advanced +++

Spares parts availabilityModules &

sparesSpares +++


SOME RULES

Rules When Using an Impulse Tool The tool should be run until the shut off occurs The tool should always pulse for 3 to 5 pulses to provide

consistency If the tightening cycle is greater than 3 to 5 seconds then a

larger capacity tool should be considered Always specify a tool with a higher maximum torque than the

torque required on soft joints Worn sockets and extensions should be replaced to avoid

vibration, a loss in torque output, accuracy and damage to the output drive

Static torque wrench measurements should be made to verify torque


TORQUE vs WEIGHT RATIO

NON SHUT OFF

CURRENT RANGE NEW RANGE

Part n° ModelPulse unit

mechanismTorque vs

Weight RatioPart n° Model

Pulse unit mechanism


1461384 PT008 L 10500 I4Q Single blade 8,421461394 PT013 L 10500 I4Q Single blade 131461404 PT030 L 9000 I10S Single blade 25 2051474664 PT031-L10000-I10S Double blade 44,31461414 PT009-T-7800-I4Q Single blade 9,51461784 PT016-T7800-I4Q Single blade 15,21461424 PT035 T 9000 I10S Double blade 35,7 2051474674 PT031-T9000-I10S Double blade 38,75

2051474684 PT052-T7000-I10S Double blade 521461434 PT070 T 7500 I13S Single blade 35 2051474694 PT070-T6000-I13S Triple blade 53,851461444 PT115 T 6000 I13S Double blade 42,6 2051474704 PT110-T4500-I13S Triple blade 68,75

2051474714 PT160-T3500-I13S Triple blade 66,671461454 PT200 T 5500 I13S Double blade 60,61461464 PT250 T 4000 I19S Double blade 58,1 2051474724 PT240-T2800-I19S Triple blade 72,73

Torque vs Weight Ratio = Max Torque / Weight

Better Weight / Ratio = Less stress for the operator


“The impact of Repetitive Stress Injuries (RSIs) is rising. The Bureau of Labor Statistics says that 25% of all injuries that result in lost work time are due to repetitive stress problems. Repetitive strain injuries, which technically compromise more than 100 different types of job induced injuries resulting from wear & tear on the body, cost employers $20 billion a year in workers compensation claims. The government estimates an additional $80 billion is lost in related costs, such as absenteeism and reduced productivity.”

“The problem of repetitive stress injuries is huge. It costs employers billions of dollars, and it causes untold pain and suffering of workers,” says Joseph Dear, head of OSHA (Occupational Safety and Health Administration). “This is an issue that requires serious governmental action. Certainly when so may workers are affected, the government can’t stand by.”

Source: January 9th 1997 - USA today report on joint conference by the Occupational Safety and Health Administration (OSHA) & the National Institute for Occupational Safety and Health (NIOSH).

HEALTH REPORT


“WASHINGTON - the government moves forward with plans to impose a national ergonomic standard for employers …”

“OSHA Administrator Charles Jeffress concedes the new ergonomic standards would require a ‘significant investment by American business.’ But those costs are small, he said, when compared with the medical and business costs associated with work related injuries: $15 billion to $20 billion a year, he says.”

Business groups and their allies in Congress are seeking to block this plan, but it nevertheless represents another increase in the profile of ergonomics as a major issue in USA industry today.

Source: The Wall Street Journal. Monday, February 22, 1999

HEALTH REPORT


ACCESSORIES - IMPULSE / IMPACTS BITS


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