the value of supplier information to improve management of a retailer's inventory

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The Value of Supplier Information to Improve Management of a Retailer’s Inventory Frank A. van der Duyn Schouten, Marc J. G. van Eijs, and Ruud M. J. Heuts Centerfor Economic Research, Zlburg Universiv, 5000 LE Elburg, Netherlands ABSTRACT The distribution of lead time demand is essential for determining reorder points in inventory systems. Usually, the distribution of lead time demand is approximated directly. However, in some cases it may be worthwhile to take the demand per unit time and lead time into account, particularly when specific information is available. This paper deals with the situation where a supplier, who produces on order in fixed production cycles, provides information on the status of the coming production run. The retailer can use this information to gain insight into the lead-time process. A fixed order (sp Q) strategy is presented, with a set of reorder points sp depending on the time t until the first possible delivery, which is determined by the information of the supplier. A Markov model that analyzes a given (sf, Q) strategy is used to quantify the value of the information provided by the supplier. Some numerical examples show that the approach may lead to considerable cost savings compared to the traditional approach that uses only one single reorder point, based on a two-moments approximation. Using this numerical insight, the pros and cons of a more frequent exchange of information between retailers and suppliers can be balanced. Subject Areas: Decision Analysis, Inventory Management, and Production/Operations Management. INTRODUCTION Nowadays there is a trend towards closer relatioris between retailers (or manufac- turers) and their suppliers influenced by just-in-time management. Co-makership is an extreme type of this relationship. Philips was one of the first companies in the Netherlands to establish a long term relation with a restricted number of sup- pliers. These co-makerships enable Philips to concentrate on their “core business” activities (with a high added value). In recent years, several companies have reduced their number of suppliers. For example, Rank Xerox reduced the number of sup- pliers from thousands to a few hundreds. The choice of “favored” or “prime” suppliers allows greater provision for quality, price, and inventory control. Another trend is to inform suppliers of expected annual demand. If suppliers are aware of annual needs, they can plan their production to meet expected demand. These contacts can reduce lead time and permit the supplier to better plan and schedule production operations. For example, the Dutch aircraft producer Fokker set up so-called “prognosis contracts” with some suppliers where estimates are given for the order moments with a prognosis of the order quantities for the coming 1 Decision Sciences Volume 25 Number I Printed in the U.S.A.

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Page 1: The Value of Supplier Information to Improve Management of a Retailer's Inventory

The Value of Supplier Information to Improve Management of a Retailer’s Inventory Frank A. van der Duyn Schouten, Marc J. G. van Eijs, and Ruud M. J. Heuts Center for Economic Research, Zlburg Universiv, 5000 LE Elburg, Netherlands

ABSTRACT The distribution of lead time demand is essential for determining reorder points in inventory systems. Usually, the distribution of lead time demand is approximated directly. However, in some cases it may be worthwhile to take the demand per unit time and lead time into account, particularly when specific information is available.

This paper deals with the situation where a supplier, who produces on order in fixed production cycles, provides information on the status of the coming production run. The retailer can use this information to gain insight into the lead-time process. A fixed order (sp Q) strategy is presented, with a set of reorder points sp depending on the time t until the first possible delivery, which is determined by the information of the supplier. A Markov model that analyzes a given (sf, Q) strategy is used to quantify the value of the information provided by the supplier. Some numerical examples show that the approach may lead to considerable cost savings compared to the traditional approach that uses only one single reorder point, based on a two-moments approximation. Using this numerical insight, the pros and cons of a more frequent exchange of information between retailers and suppliers can be balanced.

Subject Areas: Decision Analysis, Inventory Management, and Production/Operations Management.

INTRODUCTION

Nowadays there is a trend towards closer relatioris between retailers (or manufac- turers) and their suppliers influenced by just-in-time management. Co-makership is an extreme type of this relationship. Philips was one of the first companies in the Netherlands to establish a long term relation with a restricted number of sup- pliers. These co-makerships enable Philips to concentrate on their “core business” activities (with a high added value). In recent years, several companies have reduced their number of suppliers. For example, Rank Xerox reduced the number of sup- pliers from thousands to a few hundreds. The choice of “favored” or “prime” suppliers allows greater provision for quality, price, and inventory control.

Another trend is to inform suppliers of expected annual demand. If suppliers are aware of annual needs, they can plan their production to meet expected demand. These contacts can reduce lead time and permit the supplier to better plan and schedule production operations. For example, the Dutch aircraft producer Fokker set up so-called “prognosis contracts” with some suppliers where estimates are given for the order moments with a prognosis of the order quantities for the coming

1

Decision Sciences Volume 25 Number I Printed in the U.S.A.

Page 2: The Value of Supplier Information to Improve Management of a Retailer's Inventory

2 Value of Supplier Information

1.5 years. The contract also specifies the maximum deviation allowed for a new prognosis.

Based on these developments there is an increasing awareness that exchange of information in the logistics process can be beneficial to all parties involved. In fact, the justification for the development of electronic data interchange (EDI) systems is based on this growing awareness. However, quantification of the bene- fits of information interchange is not generally easy.

We considered a specific form of information interchange between a supplier and a retailer. This transfer of information from the supplier to the retailer is intended to improve the retailer’s knowledge about the lead time of an order. The exchange of information can be either organized on an ad-hoc basis (by telephone or fax) or it can be incorporated in a more extensive information system set up between the supplier and the retailer. The results show that considerable reduction in inven- tory holding costs can be obtained by the retailer. In particular, public warehouses are mainly in a position to materialize these cost effects because coordination of inventory control, of the retailer and production management of the supplier, is part of their job.

The direct motivation for this research was provided by a Dutch public warehouser who offers clients a complete logistics package including transport and inventory management. For some specific products, the public warehouser is in contact with the supplier in Norway, who provides information regarding the status of upcoming production runs. This paper seeks to quantify the saved inventory holding cost obtained by an improved inventory management.

In setting optimal reorder policies for inventory management, the determina- tion of the distribution of demand during the lead time (or lead time plus review time) is an important issue. An excellent survey of literature on this topic is given by Bagchi, Hayya, and Ord [2]. Lead-time demand can be estimated directly, but can also be estimated by composing two constituent factors, that is, demand per unit time and lead time, or even by composing three factors: order intensity, order size, and lead time. Many inventory models emphasize only the variability of demand and neglect the variability of lead time. In other models, uncertainty in the lead time is incorporated by fitting a theoretical distribution on the first two moments of the lead time [l] [3] [5] or on the first two moments of the demand during the lead time [4] [7] [9]. However, as is pointed out in several studies ( [6 ] [S]), a poor approximation of the empirical distribution of the lead time (demand) can have substantial cost consequences. An information system that gathers improved empirical information on lead time would, therefore, be a very useful management tool.

In many models, the main component causing uncertainty in lead time is the shipping time from the supplier to the stocking point. This reflects the situation where the supplier produces on stock. Another major source of uncertainty, from the retailer’s point of view, is the time that elapses before the supplier starts a production run to fulfill the retailer’s order. Here, the supplier produces on order. In our actual case, retailers are in contact with their supplier, who provides infor- mation regarding the status of upcoming production runs. We will show how this information can be used to improve the inventory control on the retailer side.

In particular, consider a supplier who produces every C (integer) period a batch of a particular product on order. Deliveries occur only at equidistant points

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van der Duyn Schouten, van Eijs, and Heuts 3

in time 0, C, 2C, . . . . A number of retailers place relatively small orders for this product from time to time, independent of each other. An order, placed between time (j- l)C and time jC , is produced in the jth run (if this run is not full). Other- wise, the order is delivered at time (j+l)C. The length of the production cycle (C) and the production time (T) are known to the retailers. Moreover, the supplier informs the retailers (by fax or telephone) as soon as a production run is booked to capacity.

We investigate how a particular retailer should use the information about supplier production run status. The quantitative model, which we propose, enables the retailer to determine the benefits of frequent exchange of information with the supplier. These benefits can be balanced against the extra costs brought by additional requirements on the information system or due to a higher price charged by the supplier for the information service. (Note that the supplier has otherwise no direct revenues from the exchange of information.) The value of the information will be expressed in the reduction of the inventory holding cost of the retailer due to the improved inventory control. The attention is focused on a given retailer; it is assumed that other retailers will not alter their ordering policies.

To analyze the problem, the concept of virtual lead times is introduced. The virtual lead time (t) denotes the number of periods between the present time epoch and the end of the next production run, which is not yet booked to capacity. The virtual lead time thus denotes the actual lead time when an order is placed. The virtual lead time decreases in real time by units of one and has an upward jump of size C when a message arrives, stating that the coming production run is filled up or that production has been started (Figure 1).

Note that the information provided by the supplier is only partial in the sense that the retailer knows the virtual lead time (i.e., the actual lead time when the order is placed), but not the actual lead time when the order is postponed for one period. It is uncertain whether or not an order postponed by one additional period can be included in the next production run. Assume that the retailer and the supplier have ample experience with this information exchange system and have reached a phase of equilibrium. The retailer can then obtain statistical information from past data about the relation between virtual lead time and the arrival of a message stating that the next production run is full. Now define,

qr = the probability that the next production run will be filled up during the

It is assumed that qr=O for t>C; thus, the probability that a production run will be full before the preceding run has been finished is negligible. The production time of an order equals an integral number of T periods (1ITIC). Order entry for a production run ends as soon as the production starts. The last opportunity to place an order arises when the virtual lead time has decreased to T (qT=l). Without loss of generality, the production time is set equal to one (T= 1). Shipping time from the supplier to the stocking point is neglected.

This paper restricts attention to fixed order quantity strategies with ordering opportunities at the beginning of every period. The following ordering strategy is proposed. For every possible value t of the virtual lead time, there exists a reorder point sI, such that a predetermined fixed quantity, Q, is ordered as soon as the

next period given a virtual lead time of t.

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4

Figure 1: Illustration of the virtual lead time.

Value of Supplier Information

2c .

-8 3

c - i! \

real time t 2c 1 3c

arrival of fax

inventory position drops to or below s,. Note that in traditional models one single reorder point applies for all values of the virtual lead time. In this special situation, the dependence of reorder points on virtual lead times is introduced to take advan- tage of the information that is provided by the supplier.

Demand for the product in subsequent periods is represented by independent and identically distributed random variables with a discrete probability distribution { +l(k) , Olk<M, ) . The mean and variance of the one-period-demand variable are given by p and u2, respectively. Excess demand is backlogged.

The retailer wants to minimize the total expected long-run average cost per time unit subject to a given service level constraint (at least a fraction p of demand has to be satisfied directly from stock on hand). Given the structure of the ordering strategy, the retailer must still decide on the values of the reorder points st. Since the ordering decision can be delayed until t=C without harm (ql=O for t>C) , only the values of st for values of r between 1 and C are important. The order quantity, Q, is not used as a decision variable, but is predetermined based on EOQ consider- ations or the capacity of a shipping container. The long-run purchasing and ordering costs are not affected by the choice of the decision variables. The only relevant cost factor is the holding cost.

As far as we know, this problem has not been investigated in the literature. A method will be presented to quantify the value of information on the status of the next production run provided by the supplier. This value is expressed in savings on inventory holding costs for the retailer. The performance of a given (sr, Q) strategy will be analyzed by means of a Markov model. The determination of the value of information will be presented together with some numerical results.

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van der Duyn Schouten, van Evs, and Heuts 5

ANALYSIS OF A GIVEN ( ~ 1 , Q) STRATEGY

A given (sp Q) strategy, as it is seen by the retailer, will be analyzed. The performance measures of interest are the long-run average inventory level (as this determines the inventory holding cost) and the long-run fraction of demand that is satisfied directly from stock on hand (the service constraint).

Before starting with the analysis, note that in any realistic situation s&- 20 for t-2, ..., C (reorder points decrease with decreasing virtual lead time). It is assumed, moreover, that Q is large enough to avoid the situation that the retailer places two orders in the same production cycle.

To analyze the system, define:

X, = inventory level of the retailer just after the nth arrival of a supply.

Then, the embedded stochastic process (X,, n=l , 2, ...) is a discrete-time Markov chain with a state space S:=[i l i=io, ..., iN), where io (iN) denotes the minimal (maximal) physical inventory level under the (s,, Q) strategy (e.g., ipsc+Q).

For any fixed (s,,Q) strategy, define for all states i€S:

T(i) = expected number of periods until the next arrival of a supply, given that the inventory level after the present delivery equals i;

H(i) = expected total number of units on stock until the next arrival of a supply, given that the inventory level after the present delivery equals i ;

B(i) = expected number of shortages until the next arrival of a supply, given that the inventory level after the present delivery equals i.

Let pa,i, j E S , denote the one-step transition probabilities of the Markov chain { X n } and xi, I E S as its stationary distribution. Finally, define for a given (st, Q) strategy:

fTsp Q) = long-run average inventory level; a(st, Q) = long-run fraction of demand satisfied directly from stock on hand.

From the theory of regenerative processes [lo], it follows that,

and

Suppose that a production run has just been finished. Define:

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6 Value of Supplier Information

+c(k) = probability that demand during the next production cycle (of C periods) equals k; and

ac( i , k ) = probability that demand during the next production cycle equals k and that no order is placed during this cycle, given that the present inventory level equals i.

The determination of QC(i,k), which is a key function in the derivation of explicit formulas for T(i), H(i) , B(i) and pii, is discussed in the Appendix.

Denote the maximum demand during C periods by M,. Then, by conditioning on the demand during a production cycle of C periods, it readily follows that,

MC T ( i ) = c + C aC(i,k)T(i - k),

k=O

and

MC

(+c(k) [k - i , 01' + +,-(i, k)B(i - k ) ) if i > 0, k-0

MC B ( i ) =

if i 5 0 .

( 3 )

(4)

Note that (4) is based on the assumption ~$0.

above, it follows that, It is obvious that H(i)=O for iS0. Using the same conditioning argument as

MC

H ( i ) = V,(i) + C (@,.ji,k)H(i - k ) ) i f i > 0, ( 5 ) k=O

where Vdi) = total expected number of items on stock during the next production

cycle, given that the starting inventory is i .

A formula for Vdi) is derived in the Appendix. Recall that pii denotes the probability that the inventory level of the retailer

just after the next arrival of a supply equalsj, given that the inventory just after the last delivery was i. These one-step transition probabilities are also derived by conditioning on the demand during a production cycle of C periods. Given that demand during one cycle equals k and that the starting inventory level is i, an order of Q units will arrive at the end of the current production cycle with probability +c(k)-$c(i,k). The inventory level just after the delivery will equalj if the demand k equals i-j+Q. Given a demand of k units, no order will be placed with probability +c(i,,k), in which case the inventory at the end of the production cycle will equal i-k. Hence, the following recursive relation holds:

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van der Duyn Schouten, van Eus, and Heuts 7

The stationary distribution can now be obtained by the solution of the set of linear equations II=llP (II denotes the vector of steady state probabilities xi and P denotes the matrix of one-step transition probabilities pi ) , together with the normalizing equation Cini=l. It is not possible to derive explicit formulas for the steady state probabilities. However, the set of equations can be solved numerically by standard procedures, such as the simple and fast iterative method of successive overrelaxation (see [ 101).

In summary, for a given (s,,Q) strategy the quantities T(i), B(i), and H ( i ) are computed recursively from formulas (3), (4), and (5). Once the one-step transition probabilities have been obtained by formula (6), the stationary distribution can be found using the method of successive overrelaxation. Finally, the long-run average inventory level and the long-run fraction of demand that is directly met from stock on hand can be computed by (1) and (2).

DETERMINATION OF THE VALUE OF INFORMATION

The Markov model, which computes the performance of a given (s,,Q) strategy, is used to quantify the value of information. Recall that the value of information is expressed in savings on inventory holding costs due to the effective use of the information about the status of the next production run.

Suppose that the supplier provides no information about the status of the production cycles. The retailer then cannot do better than using a (s,,Q) strategy with S,=S for t-1, ... , C (note that the retailer has no notion about what t or qr is). Denoting the number of periods before the end of the current production cycle by w, w=1, ..., C, the actual lead time of an order that is triggered now equals w if this production run is not yet booked to capacity; it is w+C otherwise.

Define PAW) as the probability that the current production cycle is full at the beginning of period w. Since q3=0 for t>C, PF(C)=O. The probabilities PAW), w=l, ... , C- 1, can be obtained from

C

PAW) = 1 - n (1 - qr). z= w+ 1

Denote the probability that an order is triggered at the beginning of period w by PT(w). Note that the lack of information implies that the inventory process of the retailer and the production process of the supplier are independent in the long run. Hence, the trigger moments of orders are uniformly distributed over the production cycle; that is, PT(w)= I/C for w=1, ... , C. Let PL(j’) denote the probability of having a lead time of j periods. Then it is easily seen that

forj = 1, ... , C , c), for j = c + 1, ... ,2c - 1. (7)

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a Value of Supplier Information

Further, the expected lead time, EL, and the variance of the lead time, VL, are given by:

C

EL = Pdw){ 'w + C P d w ) ) , w= 1

C

V L = C P d ~ ) { P l ; i w ) ( w + C ) ~ + ( l - P ~ w ) ) w ~ ] - E i . (8) w= 1

Of course, in the situation without information, EL and V, cannot be obtained from (8), but they are estimated from historical records or subjective estimates by managers. By denoting the expectation and variance of demand during the lead time (L) plus review time (R) by ED and VD, respectively, it is well-known (see [7]) that

E D = ( R + EL)p, VD = ( R + EL)02 + VLp2.

Note that R-1 in our analysis. As previously mentioned, the distribution of the demand during the lead time

or during the lead time plus review time is usually approximated by fitting a suitable probability density function on the first two moments of the empirical probability distribution function. The calculation of the reorder point in the inven- tory system is then based on this theoretical distribution. Tijms and Groenevelt [ 111 developed two-moments approximations of the reorder point in periodic and con- tinuous review (s,S) inventory systems. They found that normal approximations give very good results with respect to the required service level if V d E k 5 . 2 5 ; otherwise, good approximations may be found by fitting a gamma distribution (or a mixture of two Erlang distributions) to the empirical distribution. It is easy to adapt the method of Tijms and Groenevelt [ 111, which also takes account of under- shoots of the reorder point, for periodi? (s,Q) inventory systems. This method will be used to obtain the reorder point s, which will be used in c a y the supplier proviges- no information. The average inventory level under this (st, Q) strategy, with st=s for t= l , ... , C, can be obtained by the Markov model.

Denote the fixed order strategy that makes the most effective use of the information of the supplier by (s;, Q). The value of information, V,, which is expressed in savings on the holding cost per unit time, is then given by

where h denotes the holding cost per unit, per time unit.

numerical examples are presented. The following situations are considered: To get more insight into the magnitude of the value of information, some

1. 2.

3.

The length of the production cycle C=2; The mean demand per period equals p=4 with variance a*; the standard deviation <T is varied over three levels (o=l, 2, 4); Demands per period follow a mixed Erlang distribution if u/p>.5 and a normal distribution otherwise;

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van der Duyn Schouten, van Eijs, and Heuts 9

4. The production time ~ = l ; so ql=l; the value of q2 is varied over three levels (q2-.2, .5, .8);

5. The predetermined order quantity is varied over two levels (Q=20, 40); 6. The service level requires that at least 95 percent of demand is met

directly from stock on hand (p=.95). The Markov model from the preceding section is used to compare the long-run

1. Strategy S1: (st, Q) strategy, with st=s for t=1,2, where s is based on the two-moments approximation of [ 111;

2. Strategy S2: ( s t , Q) strategy, where s;, t=1,2, is a vector containing the optimal reorder points; the set of optimal reorder points is obtained by an efficient search procedure, which makes use of the Markov model.

Altogether, 18 examples are examined. A detailed list of numerical results is presented in Table 1. The performance of strategy S2 is measured by the percentage (cost) saving on inventory on hand, which can be obtained by an effective use of the information:

average inventory level; of two strategies:

It turns out that the percentage cost saving can be very large (up to 30 percent). This result corresponds with other studies indicating that a misspecification of demand distribution during lead time can have severe consequences. Note the average inventory level Js;, Q) does not change substantially when varying the value of q2. This implies that the system is quite insensitive to inaccurate estima- tions of q2.

Before analyzing the influence of several model parameters, we will break down the value of information. Two effects can be distinguished:

1. El: effect of using the information to obtain an accurate approximation of the lead-time distribution; and

2. E2: effect of using different reorder points for different values of the virtual lead time.

Effect El

The messages of the supplier provide the data for the estimation of the values of qt (t=l, ..., C). Once these values have been estimated, the empirical lead-time distribution can be approximated accurately (see (7)). Demand during lead time (plus review time) can be approximated directly (as Tijms and Groenevelt [ 111 do), or it can be broken into two components: demand per time unit and lead time. Using the more detailed information about the lead time, instead of only its first two moments, may decrease the reorder point s, while the required service level is still satisfied.

Now, consider:

Strategy S3: (it, Q) strategy, with g t = i for all t, where i is the smallest reorder point for which the required service level is achieved.

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10 Value of Supplier Inforniation

Table 1: Numerical results.

Strategy S1 Strategy S2 Percentage Saving on

(T Q 42 S1 :* A:,. 0) .; S; AS;, Q) Holding Cost

1 1 1 1 1 1 2 2 2 2 2 2 4 4 4 4 4 4

20 .2 13 13 16.7 7 12 12.6 20 .5 15 15 17.5 7 12 12.6 20 .8 17 17 18.3 8 12 12.6 40 .2 9 9 22.7 6 10 20.8 40 .5 12 12 24.5 6 10 20.7 40 .8 14 14 25.3 7 10 20.7 20 .2 14 14 17.7 9 13 14.1 20 .5 16 16 18.5 10 13 14.2 20 .8 19 19 20.3 0 14 14.5 40 .2 10 10 23.7 6 11 21.9 40 .5 13 13 25.5 7 11 21.9 40 .8 15 15 26.3 9 11 22.0 20 .2 20 20 23.5 16 18 20.3 20 .5 23 23 25.2 14 20 20.9 20 .8 25 25 26.1 0 21 21.4 40 .2 15 15 28.8 12 13 26.1 40 .5 17 17 29.6 12 15 26.6 40 .8 19 19 30.4 9 16 26.8

24.7 28.3 31.2

8.3 15.5 18.0 20.1 23.3 28.4 7.8

14.1 16.5 13.5 17.4 17.9 9.2

10.2 11.9

Note that the difference between strategy S3 and S1 is that under S 3 the information about the values of qt is explicitly used. Starting with ;=; (strategy Sl), the Markov model can be used to evaluate the number of units s" can be decreased without violating the service level constraint.

Table 2 lists the values of it, ?=1,2, and c f ( i t , Q) for the 18 examples. The difference h- Cf(irQ)-f(gt,Q)) gives the value of an accurate approximation of the probability distribution function of the lead time.

Effect E2 The information of the supplier is also used to support the operational ordering process. The contact with the supplier enables the retailer to differentiate between situations where the present production cycle has already been booked to capacity or not. In the former case, the lead time is C periods more than in the latter case. Thus, in daily operations different reorder points are used for different values of the virtual lead time. The additional value of using the information of the supplier on an operational level is given by the difference h . Cf(it,Q)-fis;,Q)).

Table 2 presents the percentage holding cost saving of using strategy S2 instead of S 1 into the effects E l and E2. It appears that, as expected, the effect El has the largest impact.

Table 3 summarizes the average percentage cost saving for fixed values of the model parameters 42, Q, and u. It appears that the percentage cost savings of using

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van der Duyn Schouten, van Eijs, and Heuts 11

Table 2: Cost saving (percentage) in two effects (El and E2).

Percentage Savings Strategy S3 on Holding Cost

I

U Q q2 S1 g2 Ag,,Q) Total El E2

f 20 .2 10 10 13.7 24.7 17.9 6.8 1 20 .5 11 11 13.5 28.3 22.7 5.6 1 20 .8 12 12 13.3 31.2 27.3 3.9 1 40 .2 8 8 21.7 8.3 4.4 3.9 1 40 .5 9 9 21.5 15.5 12.1 3.4 1 40 .8 10 10 21.3 18.0 15.7 2.3 2 20 .2 11 11 14.7 20.1 16.8 3.3 2 20 .5 13 13 15.5 23.3 16.1 7.2 2 20 .8 14 14 15.3 28.4 24.5 3.9 2 40 .2 9 9 22.7 7.8 4.2 3.6 2 40 .5 10 10 22.6 14.1 11.6 2.5 2 40 .8 11 11 22.4 16.5 15.1 1.4 4 20 .2 17 17 20.5 13.5 12.6 .9 4 20 .5 19 19 21.3 17.4 15.7 1.7 4 20 .8 21 21 22.1 17.9 15.2 2.7 4 40 .2 13 13 26.8 9.2 6.9 2.3 4 40 .5 15 15 27.6 10.2 6.7 3.5 4 40 .8 16 16 27.4 11.9 9.7 2.2

S 2 instead of S1 increase as q2 increases, while the other factors are kept the same. This can be explained by the fact that EL, VL, and the standard deviation of the lead time increase as q2 increases. With increasing B, the variability in demand becomes more important in comparison to the variability in the lead time. Hence, it is not surprising to see that the percentage cost savings decrease as the coefficient of variation of demand increases. It can also be seen from Table 3 that the size of the order quantity has a large impact on the percentage saving. A larger order quantity leads to fewer orders per unit time, such that the effect from better lead time information will be significantly smaller.

On average, 35 CPU-seconds were needed on a VAX-8700-computer to obtain the optimal (s;, Q) strategy in our examples. This computer time will certainly increase if the value of C increases. Note, however, that the attention can be restricted to strategies of type S3 for larger values of C , since most of the benefits appear to arise from the increased knowledge about lead-time distribution.

CONCLUSIONS

We developed a method for quantifying the value of information that is provided by a supplier who produces on order in fixed production cycles. The information provided by the supplier on the status of upcoming production runs enables the retailer to improve the performance of the inventory system (lower inventories, while still satisfying the service constraint). Implementation is possible at two

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12 Value of Siipplier Information

Table 3: Average percentage cost saving. ~ ~~

E2 -

Total El

92 .2 14.0 10.5 3.5 .5 18.1 14.2 3.9 .8 20.7 17.9 2.8

21.0 16.7 4.3 18.4 14.7 3.7 13.4 1 1 . 1 2.3

Q 20 22.8 18.8 4.0 40 12.3 9.6 2.7

levels. First, information from the supplier can be used to update the lead time information in the (automatic) ordering system. This simply results in adapting the corresponding parameters in the ordering system without altering the structure of the ordering process. Second, by allowing the ordering decision to depend on the so-called virtual lead time, the information can be used on a more operational level. This requires adaption of the structure of the ordering process. Numerical examples show that the biggest part of the inventory cost savings (which can go up to 30 percent) are due to the adaption of lead time parameters and hence can be achieved by just updating the relevant parameters in the ordering system.

The results of this paper can be considered as a first step in finding a right balance between reduced inventory costs against costs for obtaining information from the supplier. The latter costs can be due to extra requirements on the infor- mation system or the price the supplier is charging for the information service. The exchange of information can be organized on an ad-hoc basis (by using cheap types of transfer modes like telephone or telefax) or it can be incorporated in a more extensive supplier-retailer information system dealing with many products purchased from the same supplier. In both cases, the marginal costs for a specific product will be rather low. Moreover, the organizational implications of this supplier-retailer relation are small compared to other relations like co-makership or prime-vendorship.

The competitive advantage obtained by close supplier relationships has received little attention in the inventory management literature. The approach proposed in this paper is a first step towards quantifying the benefits of such contacts between retailers and their suppliers. Future research should be directed to the quantification of the value of information of other supplier-retailer relationships. [Received: July 10, 1992. Accepted: August 18, 1993.1

REFERENCES [l] Bagchi, U. Modeling lead-time demand for lumpy demand and variable lead time. Naval Re-

search Logistics, 1987, 34, 687-704.

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van der Duyn Schouten, van Egs, and Heuts 13

Bagchi, U., Hayya, J. C., & Ord, J. K. Modeling demand during lead time. Decision Sciences,

Carlson, P. G. An alternate model for lead-time demand: Continuous-review inventory systems. Decision Sciences, 1982, 13, 120-128. Fortuin, L. Five popular probability density functions: A comparison in the field of stock-control models. Journal of the Operational Research Society, 1980, 31, 937-942. Kottas, J. F., & Lau, H. S. A realistic approach for modeling stochastic lead-time distributions. AIIE Transactions, 1979, 11, 54-60. Kottas. J. F., & Lau, H. S. The use of versatile distribution families in some stochastic inventory calculations. Journal of the Operational Research Society, 1980, 31, 393-403. Silver, E. A., & Peterson, R. Decision systems for inventory management and production pfan- ning. New York Wiley, 1985. Strijbosch, L. W. W.. & Heuts, R. M. J. Modelling (SQ) inventory systems: Parametric versus non-parametric approximations for the lead-time demand distribution. European Journal of Op- erational Research, 1992, 63, 86-101. Tadikamalla, P. R. A comparison of several approximations to the lead-time demand distribution.

Tijms, H. C. Stochastic rnodelling and analysis. New York Wiley, 1986. Tijms, H. C., & Groenevelt, H. Simple approximations for the reorder point in periodic and continuous review (s,S) inventory systems with service level constraints. European Journal of Operational Research, 1984, 17, 175-190.

1984, 15, 157-176.

OMEGA, 1984, 12, 575-581.

APPENDIX To determine an expression for @,-(i,k), define:

$,(k) = Probability that demand during the next t periods equals k; &(i,k)= Probability that demand during the next t periods equals k and no

order is placed during this time interval, given that the present inven- tory level equals i and the virtual lead time equals t.

aC(i ,k) , iES and k=O, ... , M,, can be computed from the following recursive relation:

k if i I st,

with

To explain the expression for Qt( i ,k ) , consider the special case of t=2:

r i-s, - 1 if i I s2,

j =O if i > s2, i - k > sl.

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14 Value of Supplier Information

If i2s2, then an order will be placed at the beginning of Lie first period, and cP2(i,k) equals zero, regardless of the demand k. Now, focus on the situation that i>s,. In case i-k>sl, no order will be placed during the next two periods, and Q2(i,k) equals ~ $ ~ ( k ) . If i-kls,, then two different scenarios can be distinguished. First, the pro- duction run is filled during the first period, which occurs with probability q2. In this case, no order will be triggered during the next two periods, and Q2(i,k) equals q2+2(k). Secondly, consider that the production run is not filled during the first period (this occurs with probability 1-q2). Then, the inventory level at the begin- ning of the second period equals i-j with probability $Il(j), OSjj5k. The retailer will not order if i - j>s , . The contribution to cP2(i,k) is then (1-q2)$11(j)$11(k-j).

To compute Vdi], define: V,(i) = total expected number of items on stock during the next t periods,

given that the starting inventory is i and no order arrives during these t periods.

Under the condition that demands occur at the end of the period, V,(i) can be computed for t> 1 using:

ro if i I 0,

Hence, Vdi) can be computed recursively starting with V,(i)=i if i>O and Vl(i)=O otherwise.

Frank van der Duyn Schouten is Professor of Operations Research and Business Econometrics in the Department of Econometrics and the Center for Economic Research at Tilburg University. He received his Ph.D. in 1979 from Leiden University. His current research interests are in the field of decisionmaking under uncertainty, particularly in pro- duction and maintenance management. He has published articles in Management Science, European Journal of Operational Research, Operations Research, and several other journals. Professor van der Duyn Schouten is also a research fellow of the Center for Mathematics and Computer Science in Amsterdam.

Marc van Eijs received his Ph.D. in operations research and his masters degree in business econometrics from Tilburg University. His research interests include modeling of complex inventory and production problems. His research has been published in European Journal of Operational Research and Journal of the Operational Research Society. He is a management consultant at the hospital of the Free University in Armsterdam.

Ruud Heuts is Associate Professor in Business Econometrics at Tilburg University, where he received his Ph.D. in 1978. He has published articles in Journal of Production and Inventory Management and European Journal of Operational Research. His current research interests are in production inventory control and forecasting.