AUTOCLEAN 2-LTC

BROCHURE

THE WORLD’S FIRSTFULLY AUTOMATEDHEAT EXCHANGERCLEANER

MODULAR PRINCIPLEAUTOCLEAN 2-LTC is a member of the modular system family AUTOCLEAN and designed for the Peinemann 2-LTC basis. The AUTOCLEAN system is developed to be easily adopted to all kinds of bases.

1, 2, 3…YOUR CHOICENo matter how many or what kind of hoses and lances are used. Either flexible or rigid - the AUTOCLEAN system supports them all.

ALL DIMENSIONSThe AUTOCLEAN system is capable of all lengths. The only limit to the height, width and depth is the length of the beams provided by the basis and the hoses.

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MODULARD E S I G N

all dimensions no limits

THE WORLD OFT R O M O D U L E S

T R I O D R I V Eis plugged onto the motors and measures the movement of the machine. The measurement is in real t ime and highly accurate.

T R I O S E N S Eis the sensor module and detects the tubes with high precis ion. The distance to the tube sheet is sel f -adjusted.

T R I O F E E Dis measur ing the movement of each hose indiv idual ly. To prevent damage by moving with hoses in the heat exchanger, the module ident i f ies, i f the hoses are ei ther pul led in or not.

T R I O P O W E Ris supplying the machine with electr ic i ty. Power supply is both f rom an external source and an integrated battery possible.

T R I O C O M M A N Dis the operat ions center. I t provides informat ion and takes commands from the operator. The module is touch sensi t ive and has hardware buttons and a joyst ick as wel l .

T R I O P R O C E S Sis the operat ing system of the AUTOCLEAN system. I t provides the algor i thm for the fu l ly automated cleaning process. I t is the most advanced system in the cleaning industry.

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PROCESS OF SCANNINGScanning is as s imple as pressing a button. The tube sheet is scanned ful ly automatically in a few minutes.

+ =

HARD SHELLThe sensor module is designed to withstand the harsh conditions of industrial cleaning. Contamination is neither a problem for the material nor for detecting tubes.

SOFT COREIn order to compensate height differences on the tube sheet, the module is constructed in a way to self-adjust the distance. If necessary the module just compresses or stretches itself.

TR IOSENSE

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PROCESS OF

CLEANING

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INDEPENDENTThe scanned data is transformed into a matrix of tubes within a fraction of a second. After starting the cleaning process the heat exchanger is cleaned fully automatically. The hoses are positioned in front of each tube by turns and then pushed in. If a blocked tube is detected, the system starts to oscillate the hoses in order to breach through the clogged spot.

INFORMATIVEThroughout the whole process the operator is informed about the current action, the position on the tube sheet and inside the heat exchanger, the status of each tube, the duration of the cleaning and much more.

current position of each hose

amount of cleaned and to be cleaned tubes

real time display of current position and status of tubes

current action

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UNDER CONTROL

E N D L E S S P O S S I B I L I T I E S

SMART SHIFTINGThe operator can pause the automatic mode and shift from one to another tube with a single tap on the joystick. It’s both fast and convenient.

RECLEAN TUBESPreviously cleaned tubes in the automatic mode can be recleaned by a single tap on the display if necessary. Reclean as much tubes as you wish. The tubes are then approached and cleaned automatically.

SKIP TUBESIn the automatic mode tubes or whole rows can be skipped before approaching them. Whether they are blocked or have to be cleaned with a higher water pressure afterwards, a single tap is enough.

Dur ing the

ful ly automated

c leaning process

the operator doesn’t

need to press a

s ingle button.

At no t ime.

There is st i l l the

possibi l i ty to

take over.

At any t ime.

… S A F E• enormous increase of user safety (distance of 10 m or more) • no visual contact to tube sheet needed • immediate full stop of the machine on demand • accidental movement while hoses in the heat exchanger prohibited • trespassing of configured end positions prevented

… E F F E C T I V E• fast and reproducible cleaning result • integrated protocol generator • only 10 minutes to configure the system and to scan the tube sheet • shortest ways from tube to tube • most effective way to breach through clogged spots in tubes

… E A S Y• fully automated cleaning process with just a few taps on the screen • intuitive user interface • neither teach-in nor programming required • no additional effort to install the system on the heat exchanger • easily adopted to all kinds of bases

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AUTOCLEAN IS…

1 2 3 DONE+ + =INSTALL SCAN CLEAN

1x TAP 1x TAP

For further information or industry solutions visit our website www.triovent.com.

© Triovent GmbH 2016 All rights reserved

Errors and technical modifications subject to change, reproduction as well as electronic duplication only with our written permission.

Triovent GmbHDor fstr. 52 D-41540 Dormagen Germany

Emai l : info@tr iovent.com

THE TECHNICAL PART

Electrical

Line Voltage 100 - 240 V AC

Frequency 50 - 60 Hz

Operating temperature 0 - 50 °C

Storage temperature -20 - 70 °C

Relative humidity 0 - 85 % noncondensing

Battery (optional) up to 8 hours

Protection class IP67

Protection class of control unit IP65

BASIC SPECIFICATIONS AUTOCLEAN 2-LTC

Mechanical

Weight of control unit 5 kg

Max. pull/push strength appr. 250 N

Max. water pressure 2800 Bar

Air pressure 6 Bar

Frame dimensions (W x H x L in m) 1,8 x 1,6 x 1

Max. hose coupling (OD) 17,3 mm

Hose size (OD) 6 - 11,5 mm

Standard pitch distance (adjustable) 35 mm

278 mm

378 mm

100 mm