theory and art of evaporative cooling - 中心沿革 cooling...terminology fogging •particle size...

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Theory and Art of Evaporative Cooling Wei FANG BIME_NTU [email protected]

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Page 1: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Theory and Art of

Evaporative Cooling

Wei FANG

BIME_NTU

[email protected]

Page 2: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Evaporative cooling

Poor man’s Air conditioningSystem

Page 3: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Two types

• Pad and Fan System

• Fog and Fan System

Page 4: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Both suitable for

Animal and Plant

Page 5: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Pad and Fan system is Powerful

But require careful

design, install and

maintenance.

Page 6: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Pad and Fan System

Negative Pressure

Page 7: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Pad

Page 8: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure
Page 9: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Greenhouse

Page 10: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Poultry House

Page 11: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Pig House

Page 12: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Pig Farm

Page 13: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Factory

Page 14: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Unit Device

• Pad and Fan are together in an unit

• Positive pressure system

Page 15: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Evaporative Unit Cooler

Page 16: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure
Page 17: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Key factors

• Outdoor WBD: wet bulb depression

• Efficiency

• Pressure drop

• Air tightness

• Air Flow

Page 18: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Efficiency

Tdb Tdb - ΔT

WBD = Tdb - Twb

η = ΔT / WBD

Dry bulb – Wet bulb

Page 19: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure
Page 20: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Eff. vs. Air speedPressure drop vs. Air speed

Page 21: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Flute Angle: 7060

Page 22: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Flute Angle: 7090

Page 23: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

水簾片之編碼 h0xx (xx = a + b)

Page 24: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Ekooltec 5090 水簾片在不同風速下的效率與壓降

Page 25: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Ekooltec 7090 水簾片在不同風速下的效率與壓降

Page 26: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Misleading

Page 27: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Actual case

80% pad

efficiencyFan

RH 87.5%

Tdb 38 C

RH 55%

Twb 30 C

Tdb 31.6 C

Fan

ΔT 約 4~5 C

Page 28: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Opening adjusted following

air flow調整方式:外牆,捲簾,百葉

Page 29: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Methods related to Opening

Adjustment

curtain

cover

louver

pad

Page 30: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

wrong

insect nets

Page 31: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Cheapest way

Bigger net, less pressure drop

Page 32: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Better way to install the nets

Page 33: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Proper way

Page 34: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Louver of the fan

better

Page 35: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Air tightness

Page 36: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

poor

Page 37: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Uneven distribution due to block

Page 38: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Poor maintenance or design

Page 39: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Too low

Page 40: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Too close

Page 41: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Too many small fans

Page 42: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Small fan poor VER

VER

(m3Air/s)/kW(m3Air/degree)

Page 43: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Poor design

Page 44: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Poor design

Page 45: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Easy to block/clog

Page 46: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Algae, Accumulative filth

Page 47: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Proper design

Page 48: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure
Page 49: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Coated Pad

Page 50: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Pad substitutes - Palm tree fibers

科威特

Page 51: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Pad substitutes – Rolling Nets

Page 52: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Pad substitutes - Multi-layer Nets

View from insideView from outside

Fogging is better than spray

Page 53: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Pad substitutes - Multi-layer nets with

fogging or misting

Page 54: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Terminology

Fogging

•Particle size much smaller

•Used for cooling

•Single line system:

required high water

pressure

•Dual line system: required

high air pressure

Misting

•Larger particle size

•Used for

– spraying chemicals

– humidification

– irrigation

Page 55: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Fogging System

• Fogging with high pressure nozzle

– Pressure @1000 psi (68 atm) to create fog

• Evaporative need energy from air

• Soft water is better to prevent clogging of

the nozzle

• RH > 80% stop fogging

• Limit: wet bulb temperature of indoor

environment

Page 56: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

• Sprays

• Humidifying

• Cooling

Recreation

De-odor

Anti-dust

Multiple Applications of Fogging

Page 57: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Multiple applications in

various industry

公害防治 排氣冷卻、調濕、洗淨、消毒、排水處理、除臭、消泡、廢氣處理、鎮塵

汽車業 塗裝線的加濕、塗裝底漆處理、塗裝線的鎮塵、防漏水試驗、冷卻、洗淨、燃燒、其他

鋼鐵業 冷卻、除鏽、塗裝、鎮塵、排氣處理、排水處理、除臭

農畜業 除蟲、降溫、加濕、除草、洗淨

電子業 塗佈、洗淨、加濕、蝕刻、顯影、剝離

石油業 冷卻、防火、防災、散佈

製紙業 加濕、洗淨、污水處理、除臭、消泡、切邊、散佈、鎮塵

食品業 加濕、冷卻、洗淨、消毒、塗油、促進發酵、污水處理、除臭、消泡、洗桶槽

紡纖業 加濕、洗淨、冷卻、消毒、污水處理、延展、散佈、回潮

化學業 冷卻、加濕、散佈、廢氣處理、排水處理、造粒、防火防災、反應

Page 58: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

娛樂業 噴泉、造景、霧狀螢幕、特殊效果

瓦窯業 加濕、冷卻、洗淨、鎮塵、散佈

電鍍塗裝 洗淨、排水處理 玻璃業 靜電的防止、冷卻、洗淨

核電業 冷卻、防災、排水處理、污水處理

醫療業 洗淨、消毒、吸引藥霧化

造船業 洗淨、廢氣冷卻、空調加濕

環境衛生 消毒、除臭、保濕、除塵

木材業 去皮、洗淨、加濕 建築土木 廠房空調加濕、洗淨、塗油、外表洗淨

海水淡化 脫氣、脫二氧化碳 其它 其它各式應用

Multiple applications in

various industry (continue)

Page 59: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Indoor Insecticide spraying

Page 60: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Outdoor Insecticide fogging for

pest control

Page 61: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Fogging Vehicle of Mr. Lin

Page 62: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Cooling/Humidifying

Page 63: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure
Page 64: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Dairy barn cooling-1

Page 65: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Dairy barn cooling-2

Page 66: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Dairy barn cooling-3

Page 67: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Mushroom house cooling

Page 68: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

De-odor outside the pig house

Page 69: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Open field cool zone

Page 70: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Heat treatment cooling

Page 71: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Open space cooling

outdoor fun

Page 72: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure
Page 73: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure
Page 74: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure
Page 75: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure
Page 76: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure
Page 77: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Anti-Fire

https://youtu.be/tY_okhRlkBI

Page 78: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Cabinet humidifying

Page 79: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Cooling, de-odor, anti-dust

Page 80: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

De-odor, Anti-dust

Page 81: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Force dust to drop down

Page 82: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

fog generating

Page 83: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

nozzle

Page 84: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure
Page 85: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

High pressure fogging

sensor

Water lines

with nozzles

Air inlet

outlet

動力噴霧機提供高壓

過濾器提供良好水質

Page 86: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure
Page 87: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure
Page 88: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Droplet hit the rotating cup and

break into mist/fog

Page 89: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Spinning atomizer

Page 90: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Bi-flow nozzle with air

compressor

Page 91: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Ultra-sonic fogging

Page 92: Theory and Art of Evaporative Cooling - 中心沿革 cooling...Terminology Fogging •Particle size much smaller •Used for cooling •Single line system: required high water pressure

Conclusion

• Evaporative cooling is a must in floral greenhouse of Taiwan and S.E.A.

• Has the best performance in dry weather condition

• During the hot season of Taiwan, due to high humidity, at most 5 to 6 degree C drop is the limit

• Pad can be replaced by other materials such as multiple layers of nets