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  • Oscar Yang2010/12/14

    Thermal Management Thermal Management SolutionsSolutions

  • Copyright PTTC 4

    Polytronics MilestonesPolytronics Milestones

    1998 Company founded, ISO9001 certified

    2000 Accumulated break-even

    2001 Wickmann Group takes equity position and signs strategic alliance

    2002 Littelfuse acquires Wickmann: maintains equity and alliance

    2003 IPO on Taiwan OTC market

    TI Sensors & Controls (now Sensata Technology) signs JDA

    2005 China plant comes on-stream

    2006 Littelfuse signs five year OEM agreement

    Sensata introduces 5HC motor control product using

    2007 DENKA signs JDA & PPA for the TCB development

    2008 New building in SPIB construction complete and moving-in

    2009 Listed in Taiwan Stock Exchange

  • Copyright PTTC 16

    ISO-9001ISO-14001TL-9000TS-16949

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    UL TUV CSA

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    Customers & Partners _TCBCustomers & Partners _TCB

    Join-develops with DENKA.Qualified & Listed in Seoul Semiconductor QVL. FS MCPCB used in SONY Direct-lit LED BLU TV in 2004.LED BLU-ship to AUO & Coretronic Groups, LG, Sharp & CMO Group are using PTTCsMCPCB., Samsung LCD approved.LED Lighting-ship to Foxsemicon, Aop, BrightLED, Coretronic Group & many China lighting companies.

  • Copyright PTTC 22

    Thermal Conductive TheoryThermal Conductive Theory

    Material Polymer Ceramic filler DeviceDevice

    Ceramic

    Polymer

    Simulation

    T1

    T2

    -k(T2-T1)X

    Q=

    Q=Heat flux

    T=Temperature

    k=Thermal Conductivity

  • Copyright PTTC 23

    TCB Product LineTCB Product Line

    Resin Coated CopperPrepreg Thin Core

    Multi-layer PCB(Complicated circuit design)

    Foiled Substrate(Material Saving)

    IMS(General Product)

    Semifinished Product

    Product

    Metal Core(Power Module)

    MCPCB

  • Copyright PTTC

    Thermal ConductivityThermal Conductivity

    FRFR--44: 0.36W/mK>120

    TCB-2 : >2.0W/mK

  • Copyright PTTC 2520112008 2009 2010

    TCB P/P Road MapTCB P/P Road Map

    Thermal Conductivity (k)

    2

    W/mK

    4

    6

    8

    TCB-2k: 2.7W/mKStatus: Mass Production

    TCB-4k: 4W/mKStatus: Mass Production

    TCB-8k: 8W/mKSize:510 x 610mmTg: >165Status: UL approving

    TCB-Xk: 12~20 W/mKSize:510 x 610mmTg: >165Status: Developing

    TCB-2Lk: 2.0 W/mKSize:510 x 610mmTg: >100Status: UL approving

  • Copyright PTTC 2626

    Evaluate a Good TCBEvaluate a Good TCB

    Thermal Conductive Board

    Thermal Conductivity Physical Property Reliability

    High Thermal Cond.

    2, 4,8 W/mK

    High Tg > 130oC

    Low CTE < 20ppm

    High Td > 350oC

    260oC 30min

    PCT Test

    Thermal Shock 1000hr

    85oC/85RH 1000hr

    UL 746E, SGS

    Lower device Temp. Material Stability

    Dimension Stability

    Outdoor Usage

    Certifications

    Remarks-Base on IPC, JIS standardsReliability testing under critical environmentCertification by UL & SGS

  • Copyright PTTC 27

    Comparison Comparison Data(IData(I))

    Comparison of 2W/mK products with international companies & local companies

    Sample TCB2W

    TCB4W

    A2W

    B1.8W

    D2W

    F3W

    G2W

    H2W

    I2W

    K (W/mk) 2.7 4.2 2.0 1.6 2.4 1.4 1.4 1.6 1.0

    Aging TestPCT, 48hr

    Pass Pass Pass Pass Pass Fail Pass Fail Fail

    International companies Local companiesPolytronics

  • Copyright PTTC 28

    Comparison Comparison Data(IIData(II))

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    Manufacturing ProcessManufacturing Process

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    PrePre--pregpreg MFG ProcessMFG Process

    Dry Process(Polytronics Technology)

    Wet Process(Other Companies)

    Process Flo

    w

    MixingPolymer + Filler

    MixingPolymer + Filler

    Solvent

    Roll to RollExtrusion

    PrintingScreen or Slit

    Drying

    Lamination Lamination

  • Copyright PTTC 31

    Environment ConcernGreen product with non-solvent process

    Flexible Product LineEconomic process flow for different product manufactories

    High QualityWell mixed materials with good thermal conductivityNone volatile material contentNo fiber glass system causes low warpageproblem

    Advantages of Dry Process P/PAdvantages of Dry Process P/P

  • Copyright PTTC 3232

    TCB IP & CertificationTCB IP & Certification

    IPIssued: TW I270187Published: US 20070137835, US 20080057333, US 20080073623, TW 200812025, TW 200816235, CN 1997271, CN 101140915, CN 101161721

    UL 746EUL File Number: E312082

    SGSTest Report No.CE/2008/40704, CE/2008/81840

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    ConclusionConclusion

    Advantages of Polytronics TCB-Cost Advantage

    Excellent performance but less expensive than other companies.High Performance vs Price Ratio

    Completed Product CombinationHigh Thermal ConductivityHigh ReliabilityHigh Manufacturing Efficiency Competitive Lead Time

    Polytronics is your best choice for Thermal Management!