thermal management solutions - · pdf fileadvantages of polytronics tcb- cost advantage ......
TRANSCRIPT
Oscar Yang2010/12/14
Thermal Management Thermal Management SolutionsSolutions
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Polytronics MilestonesPolytronics Milestones
1998 Company founded, ISO9001 certified
2000 Accumulated break-even
2001 Wickmann Group takes equity position and signs strategic alliance
2002 Littelfuse acquires Wickmann: maintains equity and alliance
2003 IPO on Taiwan OTC market
TI Sensors & Controls (now Sensata Technology) signs JDA
2005 China plant comes on-stream
2006 Littelfuse signs five year OEM agreement
Sensata introduces 5HC motor control product using
2007 DENKA signs JDA & PPA for the TCB development
2008 New building in SPIB construction complete and moving-in
2009 Listed in Taiwan Stock Exchange
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ISO-9001ISO-14001TL-9000TS-16949
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UL TUV CSA
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Customers & Partners _TCBCustomers & Partners _TCB
Join-develops with DENKA.Qualified & Listed in Seoul Semiconductor QVL. FS MCPCB used in SONY Direct-lit LED BLU TV in 2004.LED BLU-ship to AUO & Coretronic Groups, LG, Sharp & CMO Group are using PTTCsMCPCB., Samsung LCD approved.LED Lighting-ship to Foxsemicon, Aop, BrightLED, Coretronic Group & many China lighting companies.
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Thermal Conductive TheoryThermal Conductive Theory
Material Polymer Ceramic filler DeviceDevice
Ceramic
Polymer
Simulation
T1
T2
-k(T2-T1)X
Q=
Q=Heat flux
T=Temperature
k=Thermal Conductivity
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TCB Product LineTCB Product Line
Resin Coated CopperPrepreg Thin Core
Multi-layer PCB(Complicated circuit design)
Foiled Substrate(Material Saving)
IMS(General Product)
Semifinished Product
Product
Metal Core(Power Module)
MCPCB
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Thermal ConductivityThermal Conductivity
FRFR--44: 0.36W/mK>120
TCB-2 : >2.0W/mK
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TCB P/P Road MapTCB P/P Road Map
Thermal Conductivity (k)
2
W/mK
4
6
8
TCB-2k: 2.7W/mKStatus: Mass Production
TCB-4k: 4W/mKStatus: Mass Production
TCB-8k: 8W/mKSize:510 x 610mmTg: >165Status: UL approving
TCB-Xk: 12~20 W/mKSize:510 x 610mmTg: >165Status: Developing
TCB-2Lk: 2.0 W/mKSize:510 x 610mmTg: >100Status: UL approving
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Evaluate a Good TCBEvaluate a Good TCB
Thermal Conductive Board
Thermal Conductivity Physical Property Reliability
High Thermal Cond.
2, 4,8 W/mK
High Tg > 130oC
Low CTE < 20ppm
High Td > 350oC
260oC 30min
PCT Test
Thermal Shock 1000hr
85oC/85RH 1000hr
UL 746E, SGS
Lower device Temp. Material Stability
Dimension Stability
Outdoor Usage
Certifications
Remarks-Base on IPC, JIS standardsReliability testing under critical environmentCertification by UL & SGS
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Comparison Comparison Data(IData(I))
Comparison of 2W/mK products with international companies & local companies
Sample TCB2W
TCB4W
A2W
B1.8W
D2W
F3W
G2W
H2W
I2W
K (W/mk) 2.7 4.2 2.0 1.6 2.4 1.4 1.4 1.6 1.0
Aging TestPCT, 48hr
Pass Pass Pass Pass Pass Fail Pass Fail Fail
International companies Local companiesPolytronics
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Comparison Comparison Data(IIData(II))
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Manufacturing ProcessManufacturing Process
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PrePre--pregpreg MFG ProcessMFG Process
Dry Process(Polytronics Technology)
Wet Process(Other Companies)
Process Flo
w
MixingPolymer + Filler
MixingPolymer + Filler
Solvent
Roll to RollExtrusion
PrintingScreen or Slit
Drying
Lamination Lamination
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Environment ConcernGreen product with non-solvent process
Flexible Product LineEconomic process flow for different product manufactories
High QualityWell mixed materials with good thermal conductivityNone volatile material contentNo fiber glass system causes low warpageproblem
Advantages of Dry Process P/PAdvantages of Dry Process P/P
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TCB IP & CertificationTCB IP & Certification
IPIssued: TW I270187Published: US 20070137835, US 20080057333, US 20080073623, TW 200812025, TW 200816235, CN 1997271, CN 101140915, CN 101161721
UL 746EUL File Number: E312082
SGSTest Report No.CE/2008/40704, CE/2008/81840
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ConclusionConclusion
Advantages of Polytronics TCB-Cost Advantage
Excellent performance but less expensive than other companies.High Performance vs Price Ratio
Completed Product CombinationHigh Thermal ConductivityHigh ReliabilityHigh Manufacturing Efficiency Competitive Lead Time
Polytronics is your best choice for Thermal Management!