thermax corporate brochure technology in action (1)
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TECHNOLOGY IN ACTION
Business to Business solutions from Thermax
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Enhancingprocess efficiencyand profitabilityacross applications
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Energy-efficient and eco-friendly solutions from Thermax
Welcome to Thermax - an engineering companyproviding sustainable solutions in Energy and
Environment. Its systems, products and projectmanagement capabilities help industry achieve betterresource productivity and improve bottom lines, whilemaintaining a cleaner environment.
Thermax offers systems and products for processheating, cooling, water and waste management, and
speciality chemicals. Thermax also designs, builds and
commissions large boilers for steam and powergeneration, turnkey power plants, industrial andmunicipal wastewater treatment plants, waste heat
recovery systems and air pollution control projects.
Operating on a wide range of fuels, including biomass
and waste from industrial processes, Thermax heatingsystems help customers achieve higher levels ofenergy efficiency. Its eco-friendly vapour absorptionchillers work on heat from any source and replacepower guzzling cooling equipment. Thermax also
integrates its expertise in diverse areas to create
combined heating, power and cooling solutions. Anestablished player in captive power plants, Thermax istoday building independent power plants. It is one of
the few Indian companies that has sourcedsupercritical technology to build boilers for megapower plants.
Through its water and waste management solutions,the company supports industries and civic bodies toreduce pollution, recycle resources and to generaterevenue from waste. Also on offer are value added
services for retrofits and rebuilds, design and
implementation of optimal energy use in processes,and for managing utilities.
Thermax's solutions reach clients in 75 countries acrossAsia Pacific, Africa, Middle East, Europe, CIS countries,
USA and South America. Its business operations aresupported by 19 international offices, sales and serviceteams, a network of Thermax Channel Associates, arobust and innovative R&D setup, and 4 world class
facilities three of which are in India and one in China that manufacture to stringent international codes.
Thermax's vision for the future is firmly anchored in the
belief that to stay competitive, companies need toadopt sustainable development practices.
Quality assured manufacturingto international codes
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Thermax provides equipment and
steam generation solutions for
process and power needs. On offer
are a range of options covering
combustion of various solid, liquid
and gaseous fuels, heat recovery
from turbine/ engine exhaust and
waste heat recovery from industrial
processes. In fired heaters, our
solutions include various
applications in the chemical,petrochemical and refinery
segments. Also available are
renovation and modernization
(R&M) solutions for old boilers and
heaters.
For power utilities, Thermax also
offers pulverised coal-fired boilers
based on subcritical and supercritical
parameters.
Among the major industry segments
served by Thermax in India and
around the world are steel,
refineries, petrochemicals, power,
cement, sugar, fertilizers, paper,
chemicals, non-ferrous metals and
textiles.
Large Boilers andFired Heaters
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Steam for process and power needs of industry
Solid Fuels, Agro Waste, Biomass
Circulating Fluidized Bed Combustion
Boilers (CFBC)
Capacity : Up to 680 TPH2Pressure : Up to 200 kg/cm (g)
OTemperature : Up to 560 CFuel : Coal, lignite, petroleum coke, sludge, oil
pitches, biomass, high sulphur coal,
petcoke, washery rejects
Atmospheric Fluidized Bed Combustion
Boilers (AFBC)
Capacity : Up to 300 TPH2Pressure : Up to 160 kg/cm (g)
OTemperature : Up to 540 CFuel : Coal, lignite, rice husk, petcoke, spent
coffee grounds, washery rejects, low ashcoal, paper sludge, roasted chaffs, DOB,bagasse, pith wood chips, biomass
Traveling Grate
Capacity : Up to 180 TPH2Pressure : Up to 135 kg/cm (g)
OTemperature : Up to 540 C
Fuel : Biomass, lignite, rice husk, spent coffeegrounds, washery rejects, low ash coal,paper sludge, roasted chaffs, DOB,bagasse, pith wood chips, coal
Oil and Gas
Bi-Drum Packaged/ Site Erected
Boilers (FM / HCFM / PFM)
Capacity : Up to 300 TPH2Pressure : Up to 110 kg/cm (g)
OTemperature : Up to 538 CFuel : All liquid and gaseous fuels, waste fuels,
tar, hydrogen, refinery gases
Single Drum High Capacity Boilers
(Radiant Boiler)
Capacity : Up to 500 TPH2Pressure : Up to 160 kg/cm (g)
OTemperature : Up to 560 CFuels : Liquid fuels such as natural gas, purge
gas, coke oven gas, #2 oil, #6 oil, heavy
fuel oil, residue oil, HSD, naphtha,
hydrogen gas, biogas, waste gas
Heat Recovery Steam Generators (HRSG)
Capacity : Gas turbine size of 320 MW2Pressure : Up to 160 kg/cm (g)
OTemperature : Up to 560 CFuel : Natural gas, naphtha, HSD, kerosene,
refinery fuel gas, etc.
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Steam for process and power needs of industry
Fired Heaters
Petrochemical
Capacity : Up to 70 MM Kcal/hr (single unit)
Refinery
Capacity : From 2 to 30 MM Kcals/hr
Lean Gas Fired BoilersBlast Furnace Gas, Coke Oven Gas, Corex Gas
Fired Boiler
Capacity : Up to 500 TPH2Pressure : Up to 100 kg/cm (g)
OTemperature : Up to 560 CFuel : Blast Furnace gas, coke oven gas, corex
gas, LD gas and other lean gases
CO / H2 Gas Fired BoilersCapacity : Up to 250 TPH
2Pressure : Up to 100 kg/cm (g)OTemperature : Up to 560 C
Waste Heat Recovery Boilers
(WHRB)
Sponge IronCapacity : For all sponge iron plants
2Pressure : From 44 to 115 kg/cm (g)OTemperature : Up to 540 C
Coke OvenCapacity : For any size of coke oven
2Pressure : Up to 120 kg/cm (g)OTemperature : Up to 540 C
Non Ferrous
Capacity : For any size of copper smelters, zinc pyrite
roasters or copper convertors2Pressure : 45 to 60 kg/cm (g)
OTemperature : Up to 400 C
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Waste to EnergyMunicipal solid waste/ refuse derived fuel fired boilerHandling of wide variation in fuel type, moisture and
particle sizesComplete combustion due to tumbling action enforced on
fuel; reduced suspension burning due to silentcombustionPositive movement of fuel over the grate minimizes
clinkering and blockages
Ram feeding system ensures uniform distribution of fuelon to the grateSpecial rate and air plenum sections provided to ensure
better distribution/ controlCarefully chosen grate area ensures consistency in
combustion for varying fuel characteristics
Refinery and PetrochemicalCapacity : For any size of refinery
2Pressure : Up to 75 kg/cm (g)OTemperature : Up to 540 C
CementCapacity : For any size of clinker production
ChemicalCapacity : For any size of sulfuric acid production
Sulphur RecoveryWHB downstream of tail gas incineratorWater tube/ fire tube designModularised constructionExperience in supplying superheater made of T22, T91,
Incoloy
Exhaust Gas BoilerEGB installed on 0.5 MW to 50 MW genset installation2 stroke and 4 stroke enginesLight oil, heavy oil and gas fired engines
Hydrogen Plants
Capacity : 30 to 5000 TPD hydrogen production
Glass FurnaceCapacity : Any size of glass furnace
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PackagedHeating Systems
As leaders in process heat over the
last four decades, Thermax has been
pioneering innovative solutions for a
wide range of industrial heating
applications. This experience,
coupled with its manufacturing
strength and technology know-how,
have helped the company script
several innovations to support its
clients. Fuel shift is an example,
allowing businesses to switch toalmost every available low cost fuel -
fossil (oil, gas, coal, lignite etc.) or
biomass (agriculture waste, process
waste etc.). Today, with over 35,000
installations across the world,
Thermax's customer list has small
and medium firms to Fortune 500
companies.
On offer are steam boilers, thermal
oil heaters, hot water generators,
thermosyphons, waste heat recovery
solutions from engines; systems forincidental and cogeneration power
requirements. Modular in
construction, these are available in
standard packaged configurations,
and can also be custom designed to
meet specific requirements or
offered as part of a turnkey solution.
Customer benefits
nRecovery of waste heat for
heating, cooling and power
generationnGeneration of power and heat
from one fuel source
nEnergy maximisation schemes
through fuel optimisation and
system configurations
nProduct recovery from particulate
emissions and effluents
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Heating applications for wide ranging industries
Steam Boilers
Capacity : 0.05 to 40 TPHPressure : Up to 66 ata/ barg
OSuperheat : Up to 485 CFuel : Oil, gas, solid fuel (over 150 types of fossil
and biomass fuels)
Thermal Oil Heaters
Capacity : Up to 17 Gcal/hOTemperature : Up to 380 C
Medium : Liquid and vapor phase for indirectheating application
Combustor for : Atmospheric fluidized bed, inclinedwater/ air cooled, pulsating grate, solidfuel firing chain grate stoker/ travelinggrate, fixed grate, dumping grate
Hot Water GeneratorsCapacity : Up to17 Gcal/h
OTemperature : up to 200 C
Combustor for : Atmospheric fluidized bed, inclinedwater/ air cooled, pulsating grate, solidfuel firing chain grate stoker/ travelinggrate, fixed grate, dumping grate
Thermosyphon
Capacity : Up to 2.5 Gcal/hOTemperature : up to 280 C
Heating medium: WaterCombustor for : Atmospheric fluidized bed, inclined
water/ air cooled, pulsating grate, solidfuel firing chain grate stoker/ travelinggrate, fixed grate, dumping grate
Gas/ Oil Engine Heat RecoverySystemEngine capacity : 0.5 to 5 MWCompact containerized solutions can be offered.
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Thermax pioneered vapour
absorption technology in India and
still continues to be the leader in this
field. Absorption cooling has
emerged as a viable alternative to
conventional electric systems due to
a variety of reasons - shortage of
power, the move towards
distributed power, planned phase
out of the CFC/ HCFC based
refrigerants and growing concerns
about global warming. Thetechnology is based on heat steam,
hot water, exhaust gases and other
fuels replacing electricity for
cooling. As water is used as the
refrigerant, absorption technology
has zero ozone depletion potential
and it rules out any future
conversion cost. Moreover, it
reduces green house emissions by
50%.
Thermax offers the largest product
range in the world, designed to suitevery process chilling and air
conditioning as well as customized
requirements. Vapour absorption
technology from Thermax is at work
for clients in the pharmaceutical,
chemical, fertilizer, textile and
automobile industries, as well as in
hotels, cinema halls, shopping
complexes and office buildings.
Today, specialised applications such
as inlet air-cooling with Thermax
chillers are improving output andproductivity in the petrochemical
and power industries. Also on offer
are CHPC (Combined Heating Power
and Cooling) solutions for greater
energy efficiency.
Customer benefits
nEfficient and optimal use of
energy
nIn-depth process and application
knowledge of heat recovery
systems
nDelivering without time or cost
overruns
AbsorptionChillers
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Eco-friendly cooling solutions
Steam FiredRange : 50 - 3,500 NTR
2Steam pressures : 3.5 - 10.5 Kg/cm gApplications : Ideal for process and comfort cooling
Hot Water FiredRange : 100 - 3,500 NTRHot water
O
Temperature : 70 - 200 CApplications : Ideal for any process and comfort coolingRange : 10 - 80 NTRApplications : For microturbines and diesel generators
(COGEN)
Direct FiredRange : 40 - 1,500 NTRFuel : HFO, natural gas, SKO, biogas and other
liquid or gaseous fuelsApplications : Ideal for any process and comfort cooling
Multi-EnergyRange : 40 - 3,500 NTRUtilises : Steam, hot water, exhaust or direct firing
of liquid/ gaseous fuels or a combinationof these
Applications : Ideal for waste heat recovery fromengine/ turbine exhaust and coolant -cogeneration and trigeneration
Heat PumpRange : 500 KW - 12 MWHeat source : Steam/ hot water/ exhaust/ fuels /
geothermal or a combination of theseApplications : District heating, process heating and feed
water application for boilers
Ammonia Based Machines
Range : 50 - 1000 NTRHeat source : Steam / hot water/ fuel and exhaustOApplication : Negative chilling, from below 0 C
Oup to 60 C
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With more than 60 power/ co-
generation projects (executed and
under execution) across the globe,
Thermax has built a credible track
record in the electrical power
generation industry. On offer are
captive plants and cogeneration
systems for industry, and independent
power plants in the utility space using
the EPC (Engineering, Procurement &
Construction) route. This turnkeyapproach enables the delivery of fast
track power projects with the least
lifetime cost. And, with its combustion
experience in more than 100 different
fuels, Thermax has the distinctive
edge in designing, engineering and
executing complete power plants with
assured performance standards and
fuel flexibility.
Thermax is committed to providing
reliable power at the most
competitive cost per megawatt overthe lifetime of the plant. It also offers
comprehensive operation and
maintenance services for power plants
through its own manpower and
proprietary processes. The key
objective is to keep customer
investments productive, by
continuously optimising their
operations through enhanced plant
availability, output, efficiency and life.
Customer benefits
nSingle point responsibility for time,
cost and quality
nEffective solutions for cogen and
power generation
nLeast cost option for decentralised
power and cogen
nFast track solutions for
implementation
PowerPlants
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Power for captive and utility applications
Power Plants on Turnkey Basis
Power plants with single unit size up to 300 MW
based power plants
Balance of Plant for power plants
Complete BOP for power plants up to 1,200 MW
Mechanical installation and civil work for large capacityutility power plants
O&M Services for power plants
Guaranteed power plant availability and power plant
performance
Gas fired power plants
Experience of supplying HRSG downstream of Frame 9FA
and equivalent machines
Experience of engineering combined cycle power plants
of 150 MW capacity
Waste heat recovery based power in cementindustry
4 stage/ 5 stage/ 6 stage pre-heater design for generationof power from waste heat in cement manufacturingprocess
Commissioned installation at JK Nimbahera CementWorks, generating 13.2 MW of power
Coal/ lignite/ petroleum coke/ washery reject/ biomass
Waste heat recovery based power in iron & steel
industry
heat recovery from a 650 TPD sponge iron kiln
Blast furnace gas (BFG)/ corex gas/ coke oven gas fired
power plants
Integrated Sustainable Solutions for Green Power
Possible equity participation, arranging for finance and
ensuring growth of your organisation, through reducedand fixed cost of operations and de-risking your businessfrom price fluctuations and fuel availability
Optimum configuration for your biomass, cement wasteheat, steel and sponge iron waste heat, coke oven wasteheat and solar power plants
Up to 16 MW of power can be generated through waste
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Thermax set up the Enviro Division
with the conviction that pollutants
are inevitable but pollution is not.
Today, in the business of air
pollution control and air purification,
Thermax Enviro is a key player in
gaseous and particulate emission
control. The business offers broad
based, single source expertise and
flange to flange solutions in all areas
of environment protection fromproducts and systems for air
pollution control and air purification,
to retrofit and rebuild services.
Extensive engagement with diverse
industry sectors and tie-ups with
technology majors enable the group
to execute and commission turnkey
projects from concept to
commissioning. Industries are
supported with clean technologies
that help recover pollutants, thus
reducing their hazardous impact onthe environment and, in many cases,
enabling resource recovery from
processes.
Today, Thermax products and
turnkey solutions are helping
improve the quality of air in the iron
& steel, cement, fertilizer, chemical
and other industries.
Customer benefits
nA wide range to choose from in
particulate or gaseous emissionabatement
nExcellent application engineering
base
nCost effective solutions
nSupport from concept to
commissioning
Air PollutionControl Systems
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Clearing the air for better returns
Productsn
nBag Filters: Pulsejet bag filter (PJBF), Reverse air bag house(RABH), Insertable bag filters
nScrubbers: Cyclonic & venturi for particulate removal, andtray/ packed/ open spray towers for gaseous scrubbing
nModular gas coolers/ heat exchangers
SystemsnDust and fume extraction systems
nFlue gas desulphurisation (FGD) systems
nGas cleaning plants for metallurgical applications
nCoal & petcoke preparation plants
nCoal injection and cast house dedusting systems for blastfurnaces
nPushing emission control systems for coke ovens
nAir purification systems with chemical air filters for removalof corrosive/ toxic/ odorous gases - equipment and media(Purafil range)
Electrostatic precipitators (ESPs): Dry and wet
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Thermax has vast experience inindustrial water treatment, andoffers state-of-the-art technologysolutions. On offer are greensolutions in the field of water andwastewater treatment and recyclingfor industrial, commercial, defense,hospitality and municipal sectors. ItsWater and Waste Solutions (WWS)Division provides clients total watermanagement and zero liquid
discharge (ZLD) solutions, on bothturnkey/ EPC (EngineeringProcurement Construction) basis forlarge capacities as well as instandardised product range.
In India, Thermax has pioneeredtube settler technology in pre-treatment of water and thedevelopment of compact, modular,decentralized biological treatmentplants for wastewater treatment andrecycling, that significantly reducespace and operating costs. Till date,
more than 10,000 installations havebeen designed, engineered,supplied, erected, tested andcommissioned. WWS has alsodeveloped and successfullycommercialized effective biologicaland non-biological technologyalternatives for the treatment ofmunicipal sewage and industrialeffluents, and recycling. Thermaxadds value to its solutions portfolio,through partnerships with globaltechnology leaders like GE Water forsewage treatment based on
membrane bio reactor (MBR), andWehrle Umwelt GmbH for difficult-to-degrade industrial effluents.
Customer benefits
nCompact plants with low life timecost
nMeeting stringent pollutionnorms
nSuperior technologies for betterresults
nEnhancement of plant capacitythrough augmentation and
revamp of existing water andsewage treatment plants
Water and WastewaterManagement
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Making water work
Water Treatment Solutionsn
nWater softeners and demineralisers: for total removal ofdissolved ions
nUltra pure water for the food processing and mineral waterindustries
nSea water desalination and brackish water reverse osmosisplants
n
Nano filtration for hardness removal and polishingnCondensate polishing units using ion exchange techniques
Integrated zero liquid effluent discharge system
Wastewater Treatment Solutionsn
textile, steel, automobile, dairy, food, etc.
nSequential Batch Reactors (SBR) for sewage treatment withnutrients removal
nFluidized Aerobic Bio Reactor (FAB) for wastewatertreatment
nMunicipal sewage treatment and recycle system
n
Colour removal system for textile industry effluentsnTechnology tie-up with GE Water for Ultra filtration &
Membrane Bio Reactor (MBR): Standardised plants up to3500 m /day
nTechnology tie-up with Wehrle Umwelt GmbH for tough-to-degrade effluents
Industrial effluent treatment for various sectors like power,
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Thermax manufactures and markets
a wide range of specialty chemicals
to help improve processes and
product performance across aspectrum of industries. Asia's largest
manufacturer and exporter of ion
exchange resins and a pioneer in
chemicals for water and wastewater
treatment, Thermax also supplies
chemicals for paper and pulp and for
oil field operations. Powered by
technological expertise and
capabilities honed over more than
four decades, the chemical business
supports the entire spectrum of
Thermax's energy and environmentbusinesses.
Backed by extensive R&D
experience, and in-depth
knowledge of customer
requirements, the business has built
a client base in USA, Japan, South
East Asia, India and the Middle East.
Customer benefits
nState-of-the-art manufacturing
facilities with automated control
of processes that provides
consistent quality to customers
nSingle point responsibility for
water and fuel management
nCustomised and cost effective
solutions
nKnowledge of the chemical
industry
nPrevention of plant shutdown
nReduction in production losses
nDelivery without time or cost
overruns
Ion ExchangeResins andPerformanceChemicals
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Chemicals for boosting performance
Ion Exchange ResinsnSoftening Dealkalisation DemineralisationnCondensate Polisher nNuclear Grade ResinnChelatingResinnPharmaceutical Formulation nInvestment Casting -Polymer nCatalyst Grade ResinnSpeciality resins for removalrecovery, separation and purification
Cooling Water Chemicalsn
Corrosion Inhibitorsn
Biocides - Oxidising and NonOxidising nBiodispersants nAntiscalants nPolymericDispersants
Boiler Feed Water ChemicalsnScale and Corrosion Inhibitors nBoiler Descaling chemicalsnSludge Conditioner / Antifoam Chemicals nRange ofAmines nRange of Oxygen Scavengers
Fireside ChemicalsnRange of products for on-line cleaning of flue gas path of
boiler / heater by removal of deposits (for Heavy Oils /SolidFuels)
Fuel Oil Conditioning with Water
EmulsificationnRange of fuel additives for liquid fuels as well as solid fuels(for Boilers / Heaters / Furnaces) nAdditives for IC Engines
PolyelectrolytesnFor ETP water, raw water and colour removal applicationnAnion Powder form products nCation Powder formproducts nCation Liquid form products nEmulsion products
n n
Reverse Osmosis Chemicalsn n n
(Inorganic & Organic )nBiocides
Oilfield ChemicalsnPour point depressants nCorrosion and Scale InhibitorsnBiocides nOxygen Scavengers nDeoiler nDemulsifiers
Paper ChemicalsnCoagulants and Flocculants nSizing ChemicalsnMicrobiocides/ deposit controlnDry strength resins nWetstrength resinsnSurface sizenAntifoam nDeinking/Bleaching additivenCoating
Reverse Osmosis MembranesThermax Chemical Division offers RO Membranes from GEWater & Process Technologies
Antiscalants Antifoulants Cleaning Chemicals
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Thermax offers energy solutions in
power, heating and cooling.
Leveraging its core strengths in
absorption cooling and process
heating, Thermax offers optimised,
turnkey, single point, solar power
based solutions in these areas,
across various applications. They
make use of the company's
extensive and varied experience
with industrial processes, expertise
in application R&D, and its trained
and dedicated manpower.
Thermax is also pioneering the
indigenous development of cost
competitive solar thermal power
plants using solar concentrators.
Drawing on its EPC capability in the
power sector, Thermax provides
solar thermal and photovoltaic
solution.
Thermax's solar thermal offeringsreflect the growing international
concern about the volatile prices of
conventional energy and the threat
from the impact of carbon dioxide
emissions from energy
consumption, and the growing
possibilities of harnessing solar
energy as a perennial, non-
polluting energy source.
Customer benefits
nReliable and eco-friendly
technology
nReduces carbon footprint
nSingle window solution in
integrated packages
nSaves operating cost
nMaximum capture of solar
energy
Solar EnergyApplications
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Harnessing the power of the sun
Solar Thermal CoolingThermax provides solar thermal cooling solutions, usingparabolic concentrators integrated with thermally drivendouble effect absorption chillers, which substantially reducethe power consumption as compared to conventionalelectrically powered ACs.
Buildings consume more than 40% of the world's energy (IEA2007), with the main areas of usage being
n
Heating (Hot Water, Process Steam, Space HeatingnCooling (Air Conditioning, Cold Storage)
nElectricity
nLighting (Artificial, Ambient)
50% of electrical usage is for ACs, which together withlighting account for the biggest use of electricity.
Solar Thermal HeatingUse of parabolic solar concentrating technology is a testedand proven method of generating steam using solar energy.The Thermax system tracks the sun automatically throughoutthe day, has a provision for seasonal tracking, and the process
of steam generation is natural, eco-friendly and for longstretches of time.
Using solar parabolic concentrators, the system generates hot0water at temperatures as high as 140 C, and saturated steam
at pressures of 3 to 4 bar.
Some application areas
nBoiler feed water preheating
nWashing in laundries
nSpace heating
nOil preheating
nMetal pretreatment in paint shops
n
Milk pasteurisationnSteam cooking
Product featuresn
nPLC based daily tracking system
nAuto focus, defocus and refocus controls
nSpace saving design
nModular design for safe and easy operation & maintenance
nConcentration ratio of more than 70
Fixed focus
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Thermax has dedicated service units
for its core energy and environmentbusinesses. They support clients
with O&M of power plants and water
and wastewater treatment plants,
retrofits and upgrades of
equipment, erection and
commissioning, spares, breakdown
maintenance services and energy
management in utilities.
Services
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Reliable support for maximum value
Operation & Maintenancen
nMulti-utility process plants including boilers, chillers etc
nWater and wastewater treatment plants.
nCustomised service, encompassing comprehensive O&M
Facility ManagementnEnergy audit
nRecommendations for optimum utilization of plantresources and implementation
nWater and chemical analysis for throughput improvement
and resource recovery
nPiping design consultancy
nRecommendations for meeting quality parameters
Turnkey Project Execution/
Balance of PlantDesign, turnkey supply, erection and commissioning ofboilers, heaters and other specialized revamp/ retrofit jobs,including ducting, process piping, structurals, tanks,refractory, electricals, insulation, instrumentation etc. on bothgeneration as well as utilization/ process side, which includesfuel handling, statutory clearances etc.
Specialized Service SolutionsnCondition Assessment & Remaining Life Analysis and
engineering studiesnComprehensive health check up services for boilers and
heatersnHAZOP study of boiler/ heater processes or operations, to
eliminate safety hazardsnRe-commissioning/ pressure part repair/ masonry services
for boilers and heatersnPreventive maintenance, overhauling, breakdown visitsnEfficiency/ performance trial and training
Power plants
Steam Engineering Products &
SolutionsComplete solutions in steam generation, distribution,utilisation and condensate recovery through integratedservice. Offerings include all types of steam traps/ modules,pressure reducing stations, PRDSH, bellow seal valves,condensate recovery systems, all steam line accessories etc
Renovation & ModernizationnRetrofit and revamp of boilers & heaters including utility
boiler revamps
nRetrofit of air pollution control systems
nEfficiency improvement solutions and capacity upgrades
nFuel conversions and upgrades of firing systems
nWaste heat recovery solutions
nEnergy efficient oil & gas burner systems
nAutomation solutions
nPlant Improvement Projects (PIP)
nReplacement in Kind (RIK)
n
Spares
Combustion engineering solutions
High quality genuine spares (Standard, Proprietary andBought out) for boilers, heaters, chillers etc for smoothrunning & life cycle operation of the units.
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The WayAhead
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To make its offerings more relevant for client businesses,Thermax upgrades its technology portfolio in the energy andenvironment space through tie-ups with global technologymajors. Some of the recent partnerships :
nBabcock & Wilcox Power Generation Group, Inc., USA:
To engineer, manufacture and sell supercritical utilityboilers and subcritical boilers over 300 MW in size, inthermal power plants. The joint venture, Thermax Babcockand Wilcox Energy Solutions Private Limited will developand sustain this business.
nSPX Corporation, USA:
For power plant accessories, balance of plant equipment,air pollution control systems and energy efficiencyequipment for large power plants. This business is to benurtured by the Joint Venture, Thermax SPX EnergyTechnologies Limited.
nGeorgia Pacific Corporation, USA:
For performance paper chemicals and specialty products toimprove productivity, reduce raw material and productioncosts, and minimise plant downtime while enhancingquality and safety for customers.
nWehrle Umwelt, Germany:For membrane bio reactor (MBR) business and treatment of'difficult to degrade' wastewaters.
nGE Water & Process systems, USA:
For compact & cost competitive Membrane Bio-Reactor(MBR) advanced sewage treatment technology forcustomers to reuse high quality treated water for variousapplications.
nLambion Energy Solutions, Germany:
For eco-friendly and high efficiency combustion systems togenerate energy from waste (4 MW to 30 MW).
Thermax is aligning its energy-environment offerings with theemerging requirements of society and business. Fromefficient power generation and outsourced energymanagement to green energy solutions, some of theinitiatives that could break new ground:
nPower sector:
Through new joint ventures formed with global industryleaders, Thermax is diversifying its offerings: supercriticalboilers for power generation in independent thermalpower plants; allied power plant equipment inclusive ofbalance of plant, air pollution control systems and energyefficiency equipment for large power plants.
nOutsourced energy management:
Onsite energy rental services where suitable boilers andchillers are installed, commissioned and operated at clientpremises, thus freeing customers from fuel sourcing,logistics, waste disposal and spares management. Plantsopting for this service only pay per unit cost of steam orchilled water
nGreen Energy programme:
Sustainable energy solutions related to the business of
clean development mechanism in light of the threat ofclimate change and the need to reduce carbon emissions.
New directionsTechnology partnerships
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Some esteemed customers
Automobile
Cement
Chemicals
nBajaj Auto, IndianDaewoo Motors, IndianFord, IndianHindustan Motors, IndianHyundai Motors, IndianMaruti Udyog, IndianTata Motors, IndianToyota Motors, India
nABG Cement Ltd., IndianDeccan Cement. IndianGrasim Cement, IndianHolcimnJ. K. LakshminJ. K. Cements, IndianLafarge (Arsmeta)nMadras Cement, IndianNational Cement Company, YemennSaurashtra CementnUltratech Cements Ltd., India
nBharat Shell, IndianChemplast, IndianColgate Palmolive, IndianDCW, IndianDupont, UKnGujarat Heavy Chemicals Ltd., IndianHindustan Lever, IndianIndian Rayon, IndianKanoria, IndianSPIC, IndianTata Fertilizers, India
Consultants
Edible Oil
EPC Majors
nChemtex Engineering, IndianDCLnEIL, IndianFichtnernKvaerner Power Gas, IndianMecon, IndianTata Consulting Engineers, IndianToyo EngineeringnUHDE, India
nAdani, IndianAgrotech, IndianAndhra Sugars, IndianCargill, IndianDesmet, IndianGolden Oil, NigerianKewalram Oils, MalaysianOswal Agro, IndianPatun Vegetable Oil, ThailandnSulzer India, Saudi Arabia
nBechtel, South AfricanJGC, JapannPetrofac, SharjahnSamsung, KoreanStork Engineers & Contractors, HollandnTechnip, Malaysia
Food
Hospitality
Oil & Gas
nCadbury's, IndianCargill, PhilippinesnCoke, IndianDelmonte, PhilippinesnDole, PhilippinesnGoodrick Tea, IndianJFT Rice Mills, VietnamnKenya Tea Development Authority,
KenyanKuiburi Fruit Canning, ThailandnMcDonald's, IndianNestle, IndianPepsi, IndianSouthdown Holdings, Zimbabwe
nApollo Group of Hospitals,India & Sri Lanka
nBali Nirwana Resort, IndonesianITC Group, IndianJ. W. Marriot, IndianLe-Meridien, India
nMarriot, USAnSun 'n' Sand, India & KenyanTaj Group, India
nELF Petroleum/ Petrofac, IrannEmirates Refining Company, UAEnIndian Oil Corporation, IndianISO Octane, DubainJGC, TurkmenisthannMRPL, IndianOil and Natural Gas Corp., IndianOil India, India
nReliance Petroleum, India
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Paper
Petrochemicals
Pharma
nArab Papers, Saudi ArabianBallarpur Industries, IndianBasundhara Paper, BangladeshnEDFU Papers, EgyptnIndo-Afrique Paper, IndianITC, IndianMEPCO, DubainMiddle East Papers, Saudi ArabianMysore Paper, IndianPhoenix Pulp & Paper, ThailandnSouth India Paper Mills, IndianTamilnadu Newsprint & Papers, IndianUnion Paper, Dubai
nArabian Petrochemicals, Saudi ArabianCaltex, DubainCastrol, DubainHitachi Zosen, VietnamnIndian Petrochemical Corporation,
IndianKuwait National Petroleum Company
(KNPC), KuwaitnReliance Petroleum, IndianSABIC, Saudi Arabia
nCheminor, IndianCipla, IndianDr. Reddy's Laboratories, IndianGerman Remedies, IndianGlaxo Smithkline, IndianGlobal Capsules, BangladeshnLupin Ltd., IndianOrchid Ltd., India
nPfizer, IndianRanbaxy, IndianSquare Pharma, BangladeshnWockhardt, India
Power
Space Heating
Steel
Sugar
nBHEL, IndianBhushan Power & Steel, IndianEssar Power Ltd., IndianKPCL, IndianNeyveli Lignite Corporation Ltd., IndianNTPC, IndianPunj Lloyd Ltd., IndianReliance Infrastructure, IndianTata Power Co. Ltd., India
nCity Administration, Krasnayaminsk,Russia
nDakshingangotri (Indian Expedition),Antartica
nGaz Prom, RussianHeating Networks, Archangelsk &
Semenov, RussianIndian Army, IndianKarstad, SwedennThisted, Denmark
nBhushan Steels & Strips Ltd., IndianEssar Steel, IndianSAIL, IndianStrips Ltd., IndianTISCO, IndianVikram Ispat, IndianWelspun, India
nLampang Sugar, ThailandnOswal Sugar Mills, IndianPT Bermeese Madhusejati, IndonesianSakthi Sugars, IndianVina Sugar, Vietnam
Tank Farm Heating
Textile
Tyres
nBharat Petroleum Corporation, IndianHindustan Petroleum Corporation,
IndianIndian Oil Corporation, IndianSharjah Oil, UAEnVOPAK, UAEnVOPAK-ENOC, UAEnWarm Seas/ Oil Serve, UAE
nApex Spinning, BangladeshnArvind Mills, IndianBeximco Textile, BangladeshnBombay Rayon, IndianBrandix Tectile, Sri LankanOcean India, IndianP. T. South Pacific Viscose, IndonesianP. T. Texmaco, IndonesianPrintex Enpee, NigerianRaymonds , IndianReliance Industries, IndianVinphu Textile, Vietnam
nWelspun, India
nApollo, IndianCeat, IndianDunlop India with BridgestonenDunlop, IndianGoodyear, IndianMRF, India
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THERMAX LIMITED
Thermax House, 14 Mumbai - Pune Road
Wakdewadi, Pune 411 003, India
Tel. : 020 - 6605 1200/ 2554 2122
Visit us at : www.thermaxindia.com
A worldwide network
In view of our constant endeavour to improve the quality of our products, we reserve the right to alter or change specifications without priorti All h t h h i thi bli ti t ti i d t b d f f l F t l d t il d
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