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  • 7/27/2019 Thermax Corporate Brochure Technology in Action (1)

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    TECHNOLOGY IN ACTION

    Business to Business solutions from Thermax

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    Enhancingprocess efficiencyand profitabilityacross applications

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    Energy-efficient and eco-friendly solutions from Thermax

    Welcome to Thermax - an engineering companyproviding sustainable solutions in Energy and

    Environment. Its systems, products and projectmanagement capabilities help industry achieve betterresource productivity and improve bottom lines, whilemaintaining a cleaner environment.

    Thermax offers systems and products for processheating, cooling, water and waste management, and

    speciality chemicals. Thermax also designs, builds and

    commissions large boilers for steam and powergeneration, turnkey power plants, industrial andmunicipal wastewater treatment plants, waste heat

    recovery systems and air pollution control projects.

    Operating on a wide range of fuels, including biomass

    and waste from industrial processes, Thermax heatingsystems help customers achieve higher levels ofenergy efficiency. Its eco-friendly vapour absorptionchillers work on heat from any source and replacepower guzzling cooling equipment. Thermax also

    integrates its expertise in diverse areas to create

    combined heating, power and cooling solutions. Anestablished player in captive power plants, Thermax istoday building independent power plants. It is one of

    the few Indian companies that has sourcedsupercritical technology to build boilers for megapower plants.

    Through its water and waste management solutions,the company supports industries and civic bodies toreduce pollution, recycle resources and to generaterevenue from waste. Also on offer are value added

    services for retrofits and rebuilds, design and

    implementation of optimal energy use in processes,and for managing utilities.

    Thermax's solutions reach clients in 75 countries acrossAsia Pacific, Africa, Middle East, Europe, CIS countries,

    USA and South America. Its business operations aresupported by 19 international offices, sales and serviceteams, a network of Thermax Channel Associates, arobust and innovative R&D setup, and 4 world class

    facilities three of which are in India and one in China that manufacture to stringent international codes.

    Thermax's vision for the future is firmly anchored in the

    belief that to stay competitive, companies need toadopt sustainable development practices.

    Quality assured manufacturingto international codes

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    Thermax provides equipment and

    steam generation solutions for

    process and power needs. On offer

    are a range of options covering

    combustion of various solid, liquid

    and gaseous fuels, heat recovery

    from turbine/ engine exhaust and

    waste heat recovery from industrial

    processes. In fired heaters, our

    solutions include various

    applications in the chemical,petrochemical and refinery

    segments. Also available are

    renovation and modernization

    (R&M) solutions for old boilers and

    heaters.

    For power utilities, Thermax also

    offers pulverised coal-fired boilers

    based on subcritical and supercritical

    parameters.

    Among the major industry segments

    served by Thermax in India and

    around the world are steel,

    refineries, petrochemicals, power,

    cement, sugar, fertilizers, paper,

    chemicals, non-ferrous metals and

    textiles.

    Large Boilers andFired Heaters

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    Steam for process and power needs of industry

    Solid Fuels, Agro Waste, Biomass

    Circulating Fluidized Bed Combustion

    Boilers (CFBC)

    Capacity : Up to 680 TPH2Pressure : Up to 200 kg/cm (g)

    OTemperature : Up to 560 CFuel : Coal, lignite, petroleum coke, sludge, oil

    pitches, biomass, high sulphur coal,

    petcoke, washery rejects

    Atmospheric Fluidized Bed Combustion

    Boilers (AFBC)

    Capacity : Up to 300 TPH2Pressure : Up to 160 kg/cm (g)

    OTemperature : Up to 540 CFuel : Coal, lignite, rice husk, petcoke, spent

    coffee grounds, washery rejects, low ashcoal, paper sludge, roasted chaffs, DOB,bagasse, pith wood chips, biomass

    Traveling Grate

    Capacity : Up to 180 TPH2Pressure : Up to 135 kg/cm (g)

    OTemperature : Up to 540 C

    Fuel : Biomass, lignite, rice husk, spent coffeegrounds, washery rejects, low ash coal,paper sludge, roasted chaffs, DOB,bagasse, pith wood chips, coal

    Oil and Gas

    Bi-Drum Packaged/ Site Erected

    Boilers (FM / HCFM / PFM)

    Capacity : Up to 300 TPH2Pressure : Up to 110 kg/cm (g)

    OTemperature : Up to 538 CFuel : All liquid and gaseous fuels, waste fuels,

    tar, hydrogen, refinery gases

    Single Drum High Capacity Boilers

    (Radiant Boiler)

    Capacity : Up to 500 TPH2Pressure : Up to 160 kg/cm (g)

    OTemperature : Up to 560 CFuels : Liquid fuels such as natural gas, purge

    gas, coke oven gas, #2 oil, #6 oil, heavy

    fuel oil, residue oil, HSD, naphtha,

    hydrogen gas, biogas, waste gas

    Heat Recovery Steam Generators (HRSG)

    Capacity : Gas turbine size of 320 MW2Pressure : Up to 160 kg/cm (g)

    OTemperature : Up to 560 CFuel : Natural gas, naphtha, HSD, kerosene,

    refinery fuel gas, etc.

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    Steam for process and power needs of industry

    Fired Heaters

    Petrochemical

    Capacity : Up to 70 MM Kcal/hr (single unit)

    Refinery

    Capacity : From 2 to 30 MM Kcals/hr

    Lean Gas Fired BoilersBlast Furnace Gas, Coke Oven Gas, Corex Gas

    Fired Boiler

    Capacity : Up to 500 TPH2Pressure : Up to 100 kg/cm (g)

    OTemperature : Up to 560 CFuel : Blast Furnace gas, coke oven gas, corex

    gas, LD gas and other lean gases

    CO / H2 Gas Fired BoilersCapacity : Up to 250 TPH

    2Pressure : Up to 100 kg/cm (g)OTemperature : Up to 560 C

    Waste Heat Recovery Boilers

    (WHRB)

    Sponge IronCapacity : For all sponge iron plants

    2Pressure : From 44 to 115 kg/cm (g)OTemperature : Up to 540 C

    Coke OvenCapacity : For any size of coke oven

    2Pressure : Up to 120 kg/cm (g)OTemperature : Up to 540 C

    Non Ferrous

    Capacity : For any size of copper smelters, zinc pyrite

    roasters or copper convertors2Pressure : 45 to 60 kg/cm (g)

    OTemperature : Up to 400 C

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    Waste to EnergyMunicipal solid waste/ refuse derived fuel fired boilerHandling of wide variation in fuel type, moisture and

    particle sizesComplete combustion due to tumbling action enforced on

    fuel; reduced suspension burning due to silentcombustionPositive movement of fuel over the grate minimizes

    clinkering and blockages

    Ram feeding system ensures uniform distribution of fuelon to the grateSpecial rate and air plenum sections provided to ensure

    better distribution/ controlCarefully chosen grate area ensures consistency in

    combustion for varying fuel characteristics

    Refinery and PetrochemicalCapacity : For any size of refinery

    2Pressure : Up to 75 kg/cm (g)OTemperature : Up to 540 C

    CementCapacity : For any size of clinker production

    ChemicalCapacity : For any size of sulfuric acid production

    Sulphur RecoveryWHB downstream of tail gas incineratorWater tube/ fire tube designModularised constructionExperience in supplying superheater made of T22, T91,

    Incoloy

    Exhaust Gas BoilerEGB installed on 0.5 MW to 50 MW genset installation2 stroke and 4 stroke enginesLight oil, heavy oil and gas fired engines

    Hydrogen Plants

    Capacity : 30 to 5000 TPD hydrogen production

    Glass FurnaceCapacity : Any size of glass furnace

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    PackagedHeating Systems

    As leaders in process heat over the

    last four decades, Thermax has been

    pioneering innovative solutions for a

    wide range of industrial heating

    applications. This experience,

    coupled with its manufacturing

    strength and technology know-how,

    have helped the company script

    several innovations to support its

    clients. Fuel shift is an example,

    allowing businesses to switch toalmost every available low cost fuel -

    fossil (oil, gas, coal, lignite etc.) or

    biomass (agriculture waste, process

    waste etc.). Today, with over 35,000

    installations across the world,

    Thermax's customer list has small

    and medium firms to Fortune 500

    companies.

    On offer are steam boilers, thermal

    oil heaters, hot water generators,

    thermosyphons, waste heat recovery

    solutions from engines; systems forincidental and cogeneration power

    requirements. Modular in

    construction, these are available in

    standard packaged configurations,

    and can also be custom designed to

    meet specific requirements or

    offered as part of a turnkey solution.

    Customer benefits

    nRecovery of waste heat for

    heating, cooling and power

    generationnGeneration of power and heat

    from one fuel source

    nEnergy maximisation schemes

    through fuel optimisation and

    system configurations

    nProduct recovery from particulate

    emissions and effluents

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    Heating applications for wide ranging industries

    Steam Boilers

    Capacity : 0.05 to 40 TPHPressure : Up to 66 ata/ barg

    OSuperheat : Up to 485 CFuel : Oil, gas, solid fuel (over 150 types of fossil

    and biomass fuels)

    Thermal Oil Heaters

    Capacity : Up to 17 Gcal/hOTemperature : Up to 380 C

    Medium : Liquid and vapor phase for indirectheating application

    Combustor for : Atmospheric fluidized bed, inclinedwater/ air cooled, pulsating grate, solidfuel firing chain grate stoker/ travelinggrate, fixed grate, dumping grate

    Hot Water GeneratorsCapacity : Up to17 Gcal/h

    OTemperature : up to 200 C

    Combustor for : Atmospheric fluidized bed, inclinedwater/ air cooled, pulsating grate, solidfuel firing chain grate stoker/ travelinggrate, fixed grate, dumping grate

    Thermosyphon

    Capacity : Up to 2.5 Gcal/hOTemperature : up to 280 C

    Heating medium: WaterCombustor for : Atmospheric fluidized bed, inclined

    water/ air cooled, pulsating grate, solidfuel firing chain grate stoker/ travelinggrate, fixed grate, dumping grate

    Gas/ Oil Engine Heat RecoverySystemEngine capacity : 0.5 to 5 MWCompact containerized solutions can be offered.

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    Thermax pioneered vapour

    absorption technology in India and

    still continues to be the leader in this

    field. Absorption cooling has

    emerged as a viable alternative to

    conventional electric systems due to

    a variety of reasons - shortage of

    power, the move towards

    distributed power, planned phase

    out of the CFC/ HCFC based

    refrigerants and growing concerns

    about global warming. Thetechnology is based on heat steam,

    hot water, exhaust gases and other

    fuels replacing electricity for

    cooling. As water is used as the

    refrigerant, absorption technology

    has zero ozone depletion potential

    and it rules out any future

    conversion cost. Moreover, it

    reduces green house emissions by

    50%.

    Thermax offers the largest product

    range in the world, designed to suitevery process chilling and air

    conditioning as well as customized

    requirements. Vapour absorption

    technology from Thermax is at work

    for clients in the pharmaceutical,

    chemical, fertilizer, textile and

    automobile industries, as well as in

    hotels, cinema halls, shopping

    complexes and office buildings.

    Today, specialised applications such

    as inlet air-cooling with Thermax

    chillers are improving output andproductivity in the petrochemical

    and power industries. Also on offer

    are CHPC (Combined Heating Power

    and Cooling) solutions for greater

    energy efficiency.

    Customer benefits

    nEfficient and optimal use of

    energy

    nIn-depth process and application

    knowledge of heat recovery

    systems

    nDelivering without time or cost

    overruns

    AbsorptionChillers

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    Eco-friendly cooling solutions

    Steam FiredRange : 50 - 3,500 NTR

    2Steam pressures : 3.5 - 10.5 Kg/cm gApplications : Ideal for process and comfort cooling

    Hot Water FiredRange : 100 - 3,500 NTRHot water

    O

    Temperature : 70 - 200 CApplications : Ideal for any process and comfort coolingRange : 10 - 80 NTRApplications : For microturbines and diesel generators

    (COGEN)

    Direct FiredRange : 40 - 1,500 NTRFuel : HFO, natural gas, SKO, biogas and other

    liquid or gaseous fuelsApplications : Ideal for any process and comfort cooling

    Multi-EnergyRange : 40 - 3,500 NTRUtilises : Steam, hot water, exhaust or direct firing

    of liquid/ gaseous fuels or a combinationof these

    Applications : Ideal for waste heat recovery fromengine/ turbine exhaust and coolant -cogeneration and trigeneration

    Heat PumpRange : 500 KW - 12 MWHeat source : Steam/ hot water/ exhaust/ fuels /

    geothermal or a combination of theseApplications : District heating, process heating and feed

    water application for boilers

    Ammonia Based Machines

    Range : 50 - 1000 NTRHeat source : Steam / hot water/ fuel and exhaustOApplication : Negative chilling, from below 0 C

    Oup to 60 C

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    With more than 60 power/ co-

    generation projects (executed and

    under execution) across the globe,

    Thermax has built a credible track

    record in the electrical power

    generation industry. On offer are

    captive plants and cogeneration

    systems for industry, and independent

    power plants in the utility space using

    the EPC (Engineering, Procurement &

    Construction) route. This turnkeyapproach enables the delivery of fast

    track power projects with the least

    lifetime cost. And, with its combustion

    experience in more than 100 different

    fuels, Thermax has the distinctive

    edge in designing, engineering and

    executing complete power plants with

    assured performance standards and

    fuel flexibility.

    Thermax is committed to providing

    reliable power at the most

    competitive cost per megawatt overthe lifetime of the plant. It also offers

    comprehensive operation and

    maintenance services for power plants

    through its own manpower and

    proprietary processes. The key

    objective is to keep customer

    investments productive, by

    continuously optimising their

    operations through enhanced plant

    availability, output, efficiency and life.

    Customer benefits

    nSingle point responsibility for time,

    cost and quality

    nEffective solutions for cogen and

    power generation

    nLeast cost option for decentralised

    power and cogen

    nFast track solutions for

    implementation

    PowerPlants

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    Power for captive and utility applications

    Power Plants on Turnkey Basis

    Power plants with single unit size up to 300 MW

    based power plants

    Balance of Plant for power plants

    Complete BOP for power plants up to 1,200 MW

    Mechanical installation and civil work for large capacityutility power plants

    O&M Services for power plants

    Guaranteed power plant availability and power plant

    performance

    Gas fired power plants

    Experience of supplying HRSG downstream of Frame 9FA

    and equivalent machines

    Experience of engineering combined cycle power plants

    of 150 MW capacity

    Waste heat recovery based power in cementindustry

    4 stage/ 5 stage/ 6 stage pre-heater design for generationof power from waste heat in cement manufacturingprocess

    Commissioned installation at JK Nimbahera CementWorks, generating 13.2 MW of power

    Coal/ lignite/ petroleum coke/ washery reject/ biomass

    Waste heat recovery based power in iron & steel

    industry

    heat recovery from a 650 TPD sponge iron kiln

    Blast furnace gas (BFG)/ corex gas/ coke oven gas fired

    power plants

    Integrated Sustainable Solutions for Green Power

    Possible equity participation, arranging for finance and

    ensuring growth of your organisation, through reducedand fixed cost of operations and de-risking your businessfrom price fluctuations and fuel availability

    Optimum configuration for your biomass, cement wasteheat, steel and sponge iron waste heat, coke oven wasteheat and solar power plants

    Up to 16 MW of power can be generated through waste

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    Thermax set up the Enviro Division

    with the conviction that pollutants

    are inevitable but pollution is not.

    Today, in the business of air

    pollution control and air purification,

    Thermax Enviro is a key player in

    gaseous and particulate emission

    control. The business offers broad

    based, single source expertise and

    flange to flange solutions in all areas

    of environment protection fromproducts and systems for air

    pollution control and air purification,

    to retrofit and rebuild services.

    Extensive engagement with diverse

    industry sectors and tie-ups with

    technology majors enable the group

    to execute and commission turnkey

    projects from concept to

    commissioning. Industries are

    supported with clean technologies

    that help recover pollutants, thus

    reducing their hazardous impact onthe environment and, in many cases,

    enabling resource recovery from

    processes.

    Today, Thermax products and

    turnkey solutions are helping

    improve the quality of air in the iron

    & steel, cement, fertilizer, chemical

    and other industries.

    Customer benefits

    nA wide range to choose from in

    particulate or gaseous emissionabatement

    nExcellent application engineering

    base

    nCost effective solutions

    nSupport from concept to

    commissioning

    Air PollutionControl Systems

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    Clearing the air for better returns

    Productsn

    nBag Filters: Pulsejet bag filter (PJBF), Reverse air bag house(RABH), Insertable bag filters

    nScrubbers: Cyclonic & venturi for particulate removal, andtray/ packed/ open spray towers for gaseous scrubbing

    nModular gas coolers/ heat exchangers

    SystemsnDust and fume extraction systems

    nFlue gas desulphurisation (FGD) systems

    nGas cleaning plants for metallurgical applications

    nCoal & petcoke preparation plants

    nCoal injection and cast house dedusting systems for blastfurnaces

    nPushing emission control systems for coke ovens

    nAir purification systems with chemical air filters for removalof corrosive/ toxic/ odorous gases - equipment and media(Purafil range)

    Electrostatic precipitators (ESPs): Dry and wet

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    Thermax has vast experience inindustrial water treatment, andoffers state-of-the-art technologysolutions. On offer are greensolutions in the field of water andwastewater treatment and recyclingfor industrial, commercial, defense,hospitality and municipal sectors. ItsWater and Waste Solutions (WWS)Division provides clients total watermanagement and zero liquid

    discharge (ZLD) solutions, on bothturnkey/ EPC (EngineeringProcurement Construction) basis forlarge capacities as well as instandardised product range.

    In India, Thermax has pioneeredtube settler technology in pre-treatment of water and thedevelopment of compact, modular,decentralized biological treatmentplants for wastewater treatment andrecycling, that significantly reducespace and operating costs. Till date,

    more than 10,000 installations havebeen designed, engineered,supplied, erected, tested andcommissioned. WWS has alsodeveloped and successfullycommercialized effective biologicaland non-biological technologyalternatives for the treatment ofmunicipal sewage and industrialeffluents, and recycling. Thermaxadds value to its solutions portfolio,through partnerships with globaltechnology leaders like GE Water forsewage treatment based on

    membrane bio reactor (MBR), andWehrle Umwelt GmbH for difficult-to-degrade industrial effluents.

    Customer benefits

    nCompact plants with low life timecost

    nMeeting stringent pollutionnorms

    nSuperior technologies for betterresults

    nEnhancement of plant capacitythrough augmentation and

    revamp of existing water andsewage treatment plants

    Water and WastewaterManagement

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    Making water work

    Water Treatment Solutionsn

    nWater softeners and demineralisers: for total removal ofdissolved ions

    nUltra pure water for the food processing and mineral waterindustries

    nSea water desalination and brackish water reverse osmosisplants

    n

    Nano filtration for hardness removal and polishingnCondensate polishing units using ion exchange techniques

    Integrated zero liquid effluent discharge system

    Wastewater Treatment Solutionsn

    textile, steel, automobile, dairy, food, etc.

    nSequential Batch Reactors (SBR) for sewage treatment withnutrients removal

    nFluidized Aerobic Bio Reactor (FAB) for wastewatertreatment

    nMunicipal sewage treatment and recycle system

    n

    Colour removal system for textile industry effluentsnTechnology tie-up with GE Water for Ultra filtration &

    Membrane Bio Reactor (MBR): Standardised plants up to3500 m /day

    nTechnology tie-up with Wehrle Umwelt GmbH for tough-to-degrade effluents

    Industrial effluent treatment for various sectors like power,

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    Thermax manufactures and markets

    a wide range of specialty chemicals

    to help improve processes and

    product performance across aspectrum of industries. Asia's largest

    manufacturer and exporter of ion

    exchange resins and a pioneer in

    chemicals for water and wastewater

    treatment, Thermax also supplies

    chemicals for paper and pulp and for

    oil field operations. Powered by

    technological expertise and

    capabilities honed over more than

    four decades, the chemical business

    supports the entire spectrum of

    Thermax's energy and environmentbusinesses.

    Backed by extensive R&D

    experience, and in-depth

    knowledge of customer

    requirements, the business has built

    a client base in USA, Japan, South

    East Asia, India and the Middle East.

    Customer benefits

    nState-of-the-art manufacturing

    facilities with automated control

    of processes that provides

    consistent quality to customers

    nSingle point responsibility for

    water and fuel management

    nCustomised and cost effective

    solutions

    nKnowledge of the chemical

    industry

    nPrevention of plant shutdown

    nReduction in production losses

    nDelivery without time or cost

    overruns

    Ion ExchangeResins andPerformanceChemicals

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    Chemicals for boosting performance

    Ion Exchange ResinsnSoftening Dealkalisation DemineralisationnCondensate Polisher nNuclear Grade ResinnChelatingResinnPharmaceutical Formulation nInvestment Casting -Polymer nCatalyst Grade ResinnSpeciality resins for removalrecovery, separation and purification

    Cooling Water Chemicalsn

    Corrosion Inhibitorsn

    Biocides - Oxidising and NonOxidising nBiodispersants nAntiscalants nPolymericDispersants

    Boiler Feed Water ChemicalsnScale and Corrosion Inhibitors nBoiler Descaling chemicalsnSludge Conditioner / Antifoam Chemicals nRange ofAmines nRange of Oxygen Scavengers

    Fireside ChemicalsnRange of products for on-line cleaning of flue gas path of

    boiler / heater by removal of deposits (for Heavy Oils /SolidFuels)

    Fuel Oil Conditioning with Water

    EmulsificationnRange of fuel additives for liquid fuels as well as solid fuels(for Boilers / Heaters / Furnaces) nAdditives for IC Engines

    PolyelectrolytesnFor ETP water, raw water and colour removal applicationnAnion Powder form products nCation Powder formproducts nCation Liquid form products nEmulsion products

    n n

    Reverse Osmosis Chemicalsn n n

    (Inorganic & Organic )nBiocides

    Oilfield ChemicalsnPour point depressants nCorrosion and Scale InhibitorsnBiocides nOxygen Scavengers nDeoiler nDemulsifiers

    Paper ChemicalsnCoagulants and Flocculants nSizing ChemicalsnMicrobiocides/ deposit controlnDry strength resins nWetstrength resinsnSurface sizenAntifoam nDeinking/Bleaching additivenCoating

    Reverse Osmosis MembranesThermax Chemical Division offers RO Membranes from GEWater & Process Technologies

    Antiscalants Antifoulants Cleaning Chemicals

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    Thermax offers energy solutions in

    power, heating and cooling.

    Leveraging its core strengths in

    absorption cooling and process

    heating, Thermax offers optimised,

    turnkey, single point, solar power

    based solutions in these areas,

    across various applications. They

    make use of the company's

    extensive and varied experience

    with industrial processes, expertise

    in application R&D, and its trained

    and dedicated manpower.

    Thermax is also pioneering the

    indigenous development of cost

    competitive solar thermal power

    plants using solar concentrators.

    Drawing on its EPC capability in the

    power sector, Thermax provides

    solar thermal and photovoltaic

    solution.

    Thermax's solar thermal offeringsreflect the growing international

    concern about the volatile prices of

    conventional energy and the threat

    from the impact of carbon dioxide

    emissions from energy

    consumption, and the growing

    possibilities of harnessing solar

    energy as a perennial, non-

    polluting energy source.

    Customer benefits

    nReliable and eco-friendly

    technology

    nReduces carbon footprint

    nSingle window solution in

    integrated packages

    nSaves operating cost

    nMaximum capture of solar

    energy

    Solar EnergyApplications

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    Harnessing the power of the sun

    Solar Thermal CoolingThermax provides solar thermal cooling solutions, usingparabolic concentrators integrated with thermally drivendouble effect absorption chillers, which substantially reducethe power consumption as compared to conventionalelectrically powered ACs.

    Buildings consume more than 40% of the world's energy (IEA2007), with the main areas of usage being

    n

    Heating (Hot Water, Process Steam, Space HeatingnCooling (Air Conditioning, Cold Storage)

    nElectricity

    nLighting (Artificial, Ambient)

    50% of electrical usage is for ACs, which together withlighting account for the biggest use of electricity.

    Solar Thermal HeatingUse of parabolic solar concentrating technology is a testedand proven method of generating steam using solar energy.The Thermax system tracks the sun automatically throughoutthe day, has a provision for seasonal tracking, and the process

    of steam generation is natural, eco-friendly and for longstretches of time.

    Using solar parabolic concentrators, the system generates hot0water at temperatures as high as 140 C, and saturated steam

    at pressures of 3 to 4 bar.

    Some application areas

    nBoiler feed water preheating

    nWashing in laundries

    nSpace heating

    nOil preheating

    nMetal pretreatment in paint shops

    n

    Milk pasteurisationnSteam cooking

    Product featuresn

    nPLC based daily tracking system

    nAuto focus, defocus and refocus controls

    nSpace saving design

    nModular design for safe and easy operation & maintenance

    nConcentration ratio of more than 70

    Fixed focus

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    Thermax has dedicated service units

    for its core energy and environmentbusinesses. They support clients

    with O&M of power plants and water

    and wastewater treatment plants,

    retrofits and upgrades of

    equipment, erection and

    commissioning, spares, breakdown

    maintenance services and energy

    management in utilities.

    Services

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    Reliable support for maximum value

    Operation & Maintenancen

    nMulti-utility process plants including boilers, chillers etc

    nWater and wastewater treatment plants.

    nCustomised service, encompassing comprehensive O&M

    Facility ManagementnEnergy audit

    nRecommendations for optimum utilization of plantresources and implementation

    nWater and chemical analysis for throughput improvement

    and resource recovery

    nPiping design consultancy

    nRecommendations for meeting quality parameters

    Turnkey Project Execution/

    Balance of PlantDesign, turnkey supply, erection and commissioning ofboilers, heaters and other specialized revamp/ retrofit jobs,including ducting, process piping, structurals, tanks,refractory, electricals, insulation, instrumentation etc. on bothgeneration as well as utilization/ process side, which includesfuel handling, statutory clearances etc.

    Specialized Service SolutionsnCondition Assessment & Remaining Life Analysis and

    engineering studiesnComprehensive health check up services for boilers and

    heatersnHAZOP study of boiler/ heater processes or operations, to

    eliminate safety hazardsnRe-commissioning/ pressure part repair/ masonry services

    for boilers and heatersnPreventive maintenance, overhauling, breakdown visitsnEfficiency/ performance trial and training

    Power plants

    Steam Engineering Products &

    SolutionsComplete solutions in steam generation, distribution,utilisation and condensate recovery through integratedservice. Offerings include all types of steam traps/ modules,pressure reducing stations, PRDSH, bellow seal valves,condensate recovery systems, all steam line accessories etc

    Renovation & ModernizationnRetrofit and revamp of boilers & heaters including utility

    boiler revamps

    nRetrofit of air pollution control systems

    nEfficiency improvement solutions and capacity upgrades

    nFuel conversions and upgrades of firing systems

    nWaste heat recovery solutions

    nEnergy efficient oil & gas burner systems

    nAutomation solutions

    nPlant Improvement Projects (PIP)

    nReplacement in Kind (RIK)

    n

    Spares

    Combustion engineering solutions

    High quality genuine spares (Standard, Proprietary andBought out) for boilers, heaters, chillers etc for smoothrunning & life cycle operation of the units.

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    The WayAhead

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    To make its offerings more relevant for client businesses,Thermax upgrades its technology portfolio in the energy andenvironment space through tie-ups with global technologymajors. Some of the recent partnerships :

    nBabcock & Wilcox Power Generation Group, Inc., USA:

    To engineer, manufacture and sell supercritical utilityboilers and subcritical boilers over 300 MW in size, inthermal power plants. The joint venture, Thermax Babcockand Wilcox Energy Solutions Private Limited will developand sustain this business.

    nSPX Corporation, USA:

    For power plant accessories, balance of plant equipment,air pollution control systems and energy efficiencyequipment for large power plants. This business is to benurtured by the Joint Venture, Thermax SPX EnergyTechnologies Limited.

    nGeorgia Pacific Corporation, USA:

    For performance paper chemicals and specialty products toimprove productivity, reduce raw material and productioncosts, and minimise plant downtime while enhancingquality and safety for customers.

    nWehrle Umwelt, Germany:For membrane bio reactor (MBR) business and treatment of'difficult to degrade' wastewaters.

    nGE Water & Process systems, USA:

    For compact & cost competitive Membrane Bio-Reactor(MBR) advanced sewage treatment technology forcustomers to reuse high quality treated water for variousapplications.

    nLambion Energy Solutions, Germany:

    For eco-friendly and high efficiency combustion systems togenerate energy from waste (4 MW to 30 MW).

    Thermax is aligning its energy-environment offerings with theemerging requirements of society and business. Fromefficient power generation and outsourced energymanagement to green energy solutions, some of theinitiatives that could break new ground:

    nPower sector:

    Through new joint ventures formed with global industryleaders, Thermax is diversifying its offerings: supercriticalboilers for power generation in independent thermalpower plants; allied power plant equipment inclusive ofbalance of plant, air pollution control systems and energyefficiency equipment for large power plants.

    nOutsourced energy management:

    Onsite energy rental services where suitable boilers andchillers are installed, commissioned and operated at clientpremises, thus freeing customers from fuel sourcing,logistics, waste disposal and spares management. Plantsopting for this service only pay per unit cost of steam orchilled water

    nGreen Energy programme:

    Sustainable energy solutions related to the business of

    clean development mechanism in light of the threat ofclimate change and the need to reduce carbon emissions.

    New directionsTechnology partnerships

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    Some esteemed customers

    Automobile

    Cement

    Chemicals

    nBajaj Auto, IndianDaewoo Motors, IndianFord, IndianHindustan Motors, IndianHyundai Motors, IndianMaruti Udyog, IndianTata Motors, IndianToyota Motors, India

    nABG Cement Ltd., IndianDeccan Cement. IndianGrasim Cement, IndianHolcimnJ. K. LakshminJ. K. Cements, IndianLafarge (Arsmeta)nMadras Cement, IndianNational Cement Company, YemennSaurashtra CementnUltratech Cements Ltd., India

    nBharat Shell, IndianChemplast, IndianColgate Palmolive, IndianDCW, IndianDupont, UKnGujarat Heavy Chemicals Ltd., IndianHindustan Lever, IndianIndian Rayon, IndianKanoria, IndianSPIC, IndianTata Fertilizers, India

    Consultants

    Edible Oil

    EPC Majors

    nChemtex Engineering, IndianDCLnEIL, IndianFichtnernKvaerner Power Gas, IndianMecon, IndianTata Consulting Engineers, IndianToyo EngineeringnUHDE, India

    nAdani, IndianAgrotech, IndianAndhra Sugars, IndianCargill, IndianDesmet, IndianGolden Oil, NigerianKewalram Oils, MalaysianOswal Agro, IndianPatun Vegetable Oil, ThailandnSulzer India, Saudi Arabia

    nBechtel, South AfricanJGC, JapannPetrofac, SharjahnSamsung, KoreanStork Engineers & Contractors, HollandnTechnip, Malaysia

    Food

    Hospitality

    Oil & Gas

    nCadbury's, IndianCargill, PhilippinesnCoke, IndianDelmonte, PhilippinesnDole, PhilippinesnGoodrick Tea, IndianJFT Rice Mills, VietnamnKenya Tea Development Authority,

    KenyanKuiburi Fruit Canning, ThailandnMcDonald's, IndianNestle, IndianPepsi, IndianSouthdown Holdings, Zimbabwe

    nApollo Group of Hospitals,India & Sri Lanka

    nBali Nirwana Resort, IndonesianITC Group, IndianJ. W. Marriot, IndianLe-Meridien, India

    nMarriot, USAnSun 'n' Sand, India & KenyanTaj Group, India

    nELF Petroleum/ Petrofac, IrannEmirates Refining Company, UAEnIndian Oil Corporation, IndianISO Octane, DubainJGC, TurkmenisthannMRPL, IndianOil and Natural Gas Corp., IndianOil India, India

    nReliance Petroleum, India

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    Paper

    Petrochemicals

    Pharma

    nArab Papers, Saudi ArabianBallarpur Industries, IndianBasundhara Paper, BangladeshnEDFU Papers, EgyptnIndo-Afrique Paper, IndianITC, IndianMEPCO, DubainMiddle East Papers, Saudi ArabianMysore Paper, IndianPhoenix Pulp & Paper, ThailandnSouth India Paper Mills, IndianTamilnadu Newsprint & Papers, IndianUnion Paper, Dubai

    nArabian Petrochemicals, Saudi ArabianCaltex, DubainCastrol, DubainHitachi Zosen, VietnamnIndian Petrochemical Corporation,

    IndianKuwait National Petroleum Company

    (KNPC), KuwaitnReliance Petroleum, IndianSABIC, Saudi Arabia

    nCheminor, IndianCipla, IndianDr. Reddy's Laboratories, IndianGerman Remedies, IndianGlaxo Smithkline, IndianGlobal Capsules, BangladeshnLupin Ltd., IndianOrchid Ltd., India

    nPfizer, IndianRanbaxy, IndianSquare Pharma, BangladeshnWockhardt, India

    Power

    Space Heating

    Steel

    Sugar

    nBHEL, IndianBhushan Power & Steel, IndianEssar Power Ltd., IndianKPCL, IndianNeyveli Lignite Corporation Ltd., IndianNTPC, IndianPunj Lloyd Ltd., IndianReliance Infrastructure, IndianTata Power Co. Ltd., India

    nCity Administration, Krasnayaminsk,Russia

    nDakshingangotri (Indian Expedition),Antartica

    nGaz Prom, RussianHeating Networks, Archangelsk &

    Semenov, RussianIndian Army, IndianKarstad, SwedennThisted, Denmark

    nBhushan Steels & Strips Ltd., IndianEssar Steel, IndianSAIL, IndianStrips Ltd., IndianTISCO, IndianVikram Ispat, IndianWelspun, India

    nLampang Sugar, ThailandnOswal Sugar Mills, IndianPT Bermeese Madhusejati, IndonesianSakthi Sugars, IndianVina Sugar, Vietnam

    Tank Farm Heating

    Textile

    Tyres

    nBharat Petroleum Corporation, IndianHindustan Petroleum Corporation,

    IndianIndian Oil Corporation, IndianSharjah Oil, UAEnVOPAK, UAEnVOPAK-ENOC, UAEnWarm Seas/ Oil Serve, UAE

    nApex Spinning, BangladeshnArvind Mills, IndianBeximco Textile, BangladeshnBombay Rayon, IndianBrandix Tectile, Sri LankanOcean India, IndianP. T. South Pacific Viscose, IndonesianP. T. Texmaco, IndonesianPrintex Enpee, NigerianRaymonds , IndianReliance Industries, IndianVinphu Textile, Vietnam

    nWelspun, India

    nApollo, IndianCeat, IndianDunlop India with BridgestonenDunlop, IndianGoodyear, IndianMRF, India

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    THERMAX LIMITED

    Thermax House, 14 Mumbai - Pune Road

    Wakdewadi, Pune 411 003, India

    Tel. : 020 - 6605 1200/ 2554 2122

    Visit us at : www.thermaxindia.com

    A worldwide network

    In view of our constant endeavour to improve the quality of our products, we reserve the right to alter or change specifications without priorti All h t h h i thi bli ti t ti i d t b d f f l F t l d t il d

    AHMEDABAD 380 006Tel.: (079) 2657 5408 / 5341 / 7073E-mail: [email protected]

    BANGALORE 560 020Tel.: (080) 2346 7761 - 64E-mail: [email protected]

    CHENNAI 600 018Tel.: (044) 2435 3831 - 34E-mail: [email protected]

    HYDERABAD 500 482Tel.: (040) 2339 6820, 2331 0254E-mail: [email protected]

    KOLKATA 700 016Tel.: (033) 2282 6711 - 13E-mail: [email protected]

    MUMBAI 400 016Tel.: (022) 2204 5391, 2204 5324E-mail: [email protected]

    NEW DELHI 110 057Tel.: (011) 2614 5319, 2614 5701

    E-mail: [email protected]

    PUNE 411 019Tel.: (020) 2747 5941E-mail: [email protected]

    India Offices

    Overseas Offices

    AMERICA (NORTH & SOUTH)

    Tel.: 00-1-248-468-0541E-mail: [email protected]

    BANGLADESHTel.: 00-880-2-9341129/ 9347754E-mail: [email protected]

    BELGIUMTel.: 00-32-2-7369244E-mail: [email protected]

    CHINATel.: 00-86-21-644839996E-mail: [email protected]

    [email protected]

    INDONESIATel.: 00-62-21-837 87 473

    E-mail: [email protected]

    KENYATel.: 00-254-20-440206/7/27/33E-mail: [email protected]

    KINGDOM OF SAUDI ARABIATel.: 00-96-2-6679409E-mail: [email protected]

    MALAYSIATel.: 00-603-21-669801/ 02E-mail: [email protected]

    MIDDLE EASTTel.: 00-971-(4)8861424E-mail: [email protected]

    NIGERIATel.: 00-234-802-2908770/ 00 234-1-7763709E-mail: [email protected]

    PHILIPPINESTel.: 00-632-9-296964/ 296980E-mail: [email protected]

    RUSSIATelFax: 007 (495) 434 3041/ 007/ 434 4658E-mail: [email protected]

    SRI LANKATel.: 00-9411-4614-208/ 4614 210E-mail: [email protected]

    THAILANDTel.: 00-66-2-6555790

    E-mail: [email protected]

    UKTel.: 00-44-1908-378-914E-mail: [email protected]