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    for Radioisotope Thermoelectric Generators (RTGs)

    by Bhaskar Bhattacharjee

    Si-Ge Thermoelectrics

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 1

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    Why Thermoelectrics?

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 2

    EnergyWaste

    Reduction in Solar Flux+ Long Mission Times

    Solar Panels Ineffective

    Need Internal EnergySource (e.g. Pu-238)

    Heat Electricityusing Thermoelectrics

    MOTIVATIONS

    UnmannedDeep SpaceMissions [2]

    ~ 40 %Efficient

    [1]

    ~ 25 %Efficient

    [1]

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    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 3

    Reduction in solar radiant flux with increasing distance from sun [2]

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    Beyond 4 AU, radioisotope power systems more mass efficient than solar power [2]

    MMRTG ~6.3%

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 4

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    Content Overview

    Fundamentals (F):

    The Seebeck Effect Thermoelectric Power Generation

    The Figure of Merit (zT)

    Electron-Crystal, Phonon-Glass About Si-Ge Thermoelectrics

    Si-Ge and the Problem of Segmentation

    Improving zT

    Si-Ge Thermoelectrics Research (R)

    Conclusion

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 5

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    Fundamentals

    Of Thermoelectrics

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 6

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    (F): The Seebeck Effect

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 7

    Consider an n-type As doped Si1-xGex semiconductor subjected to a temperaturegradient:

    +

    Deep Space Pu-238 Pellet

    Cold Hot

    +

    +

    ++

    +

    +

    Electron Diffusion

    Electron Drift

    Electric FieldT (K)

    x

    Exposed As+donors

    dV

    dx

    -++++

    ----

    +

    dT

    dV=

    Seebeckcoefficient

    e- with energykTEK 2

    3=

    VT

    SeebeckVoltage

    =H

    C

    T

    TdTV

    Explanation of Seebeck effect [3]

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    (F): Derivation of for n-type Semiconductor[3]

    (Exaggerated) Schematic energy band diagram of a semiconductor in a temperature gradient [3]

    Consider small distance dx at distance x from hot region where temperature is dT:

    ( ) kTEE FC 23+

    Electrical work to move e- across dx: -edV

    e- energy at x when measured from EF:

    PE KE

    Across dT: ( ) kdTEEdFc 2

    3+

    (EC-EF) with T, change in energy across dT from -edV: ( ) kdTEEdedV Fc 23+=

    ( ) ( )

    +=+

    =

    dT

    EEdk

    ek

    dT

    EEd

    dT

    dVe Fcn

    Fc

    2

    31

    23

    ( )( )

    ( )2

    lnexpk

    T

    EE

    dT

    EEd

    nN

    kTEEkT

    EENn FcFccFc

    Fcc +

    =

    =

    =

    *

    +=kT

    EE

    e

    kFC

    n2

    Seebeck coefficient forn-type semiconductor*

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 8

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    (F): Thermoelectric Power Generation

    Consider now that hot ends of n-type As doped Si1-xGex and p-type B doped Si1-xGex are

    electrically connected in series and a load is connected across the cold ends:

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 9

    R Spacecraft Load

    n - type

    p - type

    e-

    h+

    e-

    e-

    h+

    h+

    i+

    i+

    Metal Interconnect

    Cold Hot

    Other Unicouples

    Other UnicouplesV ( )

    ++

    H

    C

    T

    Tl

    p

    p

    n

    nnp R

    A

    l

    A

    lIdTnV

    Electrical power @ RSpacecraft Load for n number of thermoelectric couples:LoadSpacecraftR

    VP

    2

    =

    Adapted from [4]

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    (F): The Figure of Merit(zT)[5]

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 10

    Maximum efficiency of thermoelectric generator:

    H

    CH

    CH

    T

    TTZ

    TZ

    T

    TT

    ++

    +

    =

    1

    11max

    =

    HH

    CH

    T

    T

    T

    TTCarnot efficiency

    Efficiency of thermoelectric generator:JunctionHotatAbsorbedHeat

    LoadtoSuppliedPower=

    +

    = 2CH TT

    T Average temperature( )

    ( ) ( )

    +

    =

    2

    2

    1

    2

    1

    2

    ppnn

    np TTZ

    Figure of merit of thermoelectric generator

    Thermoelectric material figure of merit:

    TTzT

    22

    ==

    electrical resistivity, electrical conductivity, thermal conductivity,T operating temperature

    Power factor= 22

    Describes materials efficiencyto convert heat electricity

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    (F): Electron-Crystal, Phonon-Glass

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 11

    Electron-Crystal, Phonon Glass: e-free to transport charge and heat but phonons impeded fromtransporting heat [4]

    Objectives

    Large zT

    High TLarge T

    High electricalconductivity ()

    Large Seebeckcoefficient ()

    Low thermalconductivity ()

    Large PowerFactor (2)

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    (F): Electron-Crystal, Phonon-Glass Large 2

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 12

    Power factor 2maximizes for carrier densities between1019 to 1021 cm-3or ~ 0.1% doping [4,5]

    Q:Why does 2reach a maximum?A: Not all dopants ionizedcarrier density reaches

    saturation

    Q: Why cannot all dopants ionize?A: Heavy dopingdopants interact orbital overlap

    to form narrow energy band that overlaps andbecomes part of CB

    Q: What does this all mean?A: shift in E

    C, E

    G, E

    Fin CB degenerate n-Sc

    shift in EV, EG, EF in VB degenerate p-Sc

    E

    g(E)

    CB

    VB

    EFp

    EV

    EC

    EV

    EFnEC

    Impuritiesforming

    band

    Degenerate n-typesemiconductor [3]

    Degenerate p-typesemiconductor [3]

    CBGeneral implications [3]:

    ( )

    />

    kT

    EENnNn

    FC

    CCexp

    + kT

    EE

    e

    k FCn 2Seebeck coefficient:

    Metal-like properties: T

    Specific Implication [4]:For maximized carrier densities, require EG to

    be not too large nor too small

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    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 13

    (F): Electron-Crystal, Phonon-Glass Low

    phonon

    electron

    total

    InsulatorsSemiconductors Metals

    Dependence ofon carrier density [4,5]

    =electron+phonon

    electronthroughWiedemann-Franz Law

    minimized by phonon

    A Primary Research Focus:

    while maintaining if notsimultaneously 2

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    About Si-Ge Thermoelectrics

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 14

    Does Si-Ge alloy system satisfy the objectives?

    n-type Si1-xGex p-type Si1-xGex

    Large zT

    High T

    Large T

    High zT thermoelectric materials [4]Si-Ge Unicouple used in Voyager I/II RTG [4]

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    Si-Ge and the Problem of Segmentation

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 15

    Recall the Objectives: Large zT, High T, Large T

    Idealthermoelectric able to operate to over the widest possible temperature range

    Reality:

    , , T-dependent Optimal zTover

    small T

    High zTover largeT not possible

    Solution

    Segmentation

    Schematic of Segmented Generator [4]

    CompatibilityFactor, s[4]

    T

    zTs

    11 +=

    Relative CurrentDensity, u[4]

    T

    Ju

    =

    s should be < 2 for u throughsegmented element to be < 20 % [4] Si-Ge unsuited for segmentation [4]

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    Why Continue with Si-Ge?

    The only high T TE material capable of operating over relatively large T

    Degradation by sublimation at

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    Strategies for Improving zT

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 17

    Producerattling

    structures toscatter

    phonons

    Separatephonon glass

    from electroncrystal

    Yb, Sb (Ionic, doped)

    MnSb4 (Covalent)

    Scatter longmean-free-pathphonons atnanostructured

    interfaces

    Si95Ge5P2.5(GaP)1.5

    Approach:

    phonon

    AlloysMultiphase

    Nanocomposites

    ComplexCrystals

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    Si-Ge Thermoelectrics Research

    Improving zT via Nanostructure Methods(MIT NASA JPL Boston College Partnership)

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 18

    Synthesis ofNanoparticles

    Inert GasCondensation

    BallMilling

    WetChemistry

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    (R): Phonon Scattering in p-type Nanostructured Si80Ge20 Alloy

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 19

    Fabrication: Starting MaterialsBall Mill

    (10 60 hrs)DC Hot Press

    (950 1200 C)

    99.99 % B99.99 % Ge99.99% Si

    Results:

    Bulk

    Bulk

    Bulk

    Comparison of T-dependence of2,, and zT in nanostructured bulk Si80Ge20 alloy and bulk RTG SiGe [6]

    90%improvementin zT

    Nano

    Nano

    Nano

    Analysis: Increasedphonon scattering at nanostructure gbs, in phononby factor of 2 [6]

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    Conclusion

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 20

    Improve

    zT

    Find materialswith s

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    References

    Motivations[1] Thermoelectrics for Energy , 2013.

    [2] Dr. Balint, Radioisotope Power System Candidates for Unmanned Exploration Missions, Utah, March4, 2005.

    R. Abelson, Expanding Frontiers with Standard Radioisotope Power Systems, California, January 12,2005.

    Fundamentals[3] S.O. Kasap, Principles of Electronic Materials and Devices ,3rd Ed., The McGraw Hill Companies,

    Canada, 2006.

    [4] The Science of Thermoelectrics, 2013.

    [5] D.M. Rowe, Thermoelectric Power Generation, PROC. IEE, Vol. 125, No. 11R, November 1978,IEE REVIEWS.

    L.E. Bell, Cooling, Heating, Generating Power, and Recovering Waste Heat with Thermoelectric

    Systems, Science 321, 1457 (2008) Thermoelectrics Research

    [6] G. Joshi et.al., Enhanced Thermoelectric Figure-of-Merit in Nanostructured p-type SiliconGermanium Bulk Alloys, Nano Lett., Vol. 8, No. 12, 2008.

    Zhu, G. H. et al. Increased Phonon Scattering by Nanograins and Point Defects in Nanostructured Siliconwith a Low Concentration of Germanium. Physical Review Letters 102.19 , 2009

    16. January 2013 | Materials Science Institute | Seminar Research Topics in Materials Science 2012/13| Bhaskar 21

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    THANK YOU!

    for your time and attention

    Any Questions?