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    EMBRY-RIDDLE AERONAUTICAL UNIVERSITY

    Oxygen Methane Combustion

    Simulation Towards Pollution FreeSolution For Industry and

    Transportation

    by

    Arni Steingrimsson

    A thesis submitted in partial fulfillment of the

    degree of Master of Science

    in the

    Department of Aerospace Engineering

    November 2012

    http://www.erau.edu/http://localhost/var/www/apps/conversion/tmp/scratch_1/[email protected]://department%20of%20aerospace%20engineering.pdf/http://department%20of%20aerospace%20engineering.pdf/http://localhost/var/www/apps/conversion/tmp/scratch_1/[email protected]://www.erau.edu/
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    Declaration of Authorship

    I, AUTHOR NAME, declare that this thesis titled, THESIS TITLE and the work

    presented in it are my own. I confirm that:

    This work was done wholly or mainly while in candidature for a research degree

    at this University.

    Where any part of this thesis has previously been submitted for a degree or any

    other qualification at this University or any other institution, this has been clearly

    stated.

    Where I have consulted the published work of others, this is always clearly at-

    tributed.

    Where I have quoted from the work of others, the source is always given. With

    the exception of such quotations, this thesis is entirely my own work.

    I have acknowledged all main sources of help.

    Where the thesis is based on work done by myself jointly with others, I have made

    clear exactly what was done by others and what I have contributed myself.

    Signed:

    Date:

    i

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    Write a funny quote here.

    If the quote is taken from someone, their name goes here

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    EMBRY-RIDDLE AERONAUTICAL UNIVERSITY

    Abstract

    Combustion simulation of pure oxygen and pure methane using pulse injection was laid

    out to investigate the combustion efficiency. The combustion system has some great

    advantages over most common combustors as the fuel is inexpensive and the system can

    be setup to produce zero emission. Validation of the combustion setup and numerics

    was done with empirical data from Salgues et al. [1]. Initial results indicate that some

    improvements are needed in mesh and combustion model.

    http://www.erau.edu/http://www.erau.edu/
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    Acknowledgements

    The acknowledgements and the people to thank go here, dont forget to include your

    project advisor. . .

    iv

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    Contents

    Declaration of Authorship i

    Abstract iii

    Acknowledgements iv

    List of Figures vii

    List of Tables viii

    Abbreviations ix

    Physical Constants x

    Symbols xi

    1 Introduction 1

    1.1 The System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

    1.2 Combustion Stability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

    1.3 Combustion Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    1.4 Pulse Combustion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    2 Governing Equations and Theory 6

    2.1 Governing Equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.1.1 Navier-Stokes Equation . . . . . . . . . . . . . . . . . . . . . . . . 7

    2.1.2 Navier-Stokes Integral Equation . . . . . . . . . . . . . . . . . . . 9

    2.1.3 Turbulence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

    2.1.3.1 k Turbulence Model . . . . . . . . . . . . . . . . . . . 10

    2.1.3.2 LES Turbulence Model . . . . . . . . . . . . . . . . . . . 11

    2.1.4 Combustion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    2.1.4.1 Finite Rate Chemistry. . . . . . . . . . . . . . . . . . . . 12

    2.1.4.2 Eddy Dissipation. . . . . . . . . . . . . . . . . . . . . . . 12

    3 Method of solution 13

    3.1 The Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

    v

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    Contents vi

    3.2 The Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

    3.3 Boundary Condition and Procedure . . . . . . . . . . . . . . . . . . . . . 17

    3.3.1 Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    3.3.2 Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    3.3.3 Inlet Methane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173.3.4 Inlet Oxygen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    3.3.5 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    A Appendix Title Here 19

    Bibliography 20

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    List of Figures

    1.1 CES System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

    1.2 Bladon Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

    1.3 Natural gas prices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

    1.4 Pulse Combustion Schematics . . . . . . . . . . . . . . . . . . . . . . . . . 5

    2.1 Flow Regime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    3.1 Combustor Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

    3.2 Combustor inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

    3.3 Combustor original . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

    3.4 Combustor inlet length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

    3.5 Mesh. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

    vii

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    Abbreviations

    LAH List Abbreviations Here

    ix

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    Physical Constants

    Speed of Light c = 2.997 924 58 108 mss (exact)

    x

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    Symbols

    a distance m

    P power W (Js1)

    angular frequency rads1

    xi

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    For/Dedicated to/To my. . .

    xii

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    Chapter 1

    Introduction

    In times of depression it can be hard for businesses to justify buying green solutions,

    which are most of the time more expensive. In stead the business tries to cut back and

    it is natural to cut convenience before necessity. In the automotive industry the gasoline

    engine is still the most popular fuel in the US even though Diesel is more efficient and

    thus greener. Electric cars are getting more popular but they have a short range and

    are expensive. The purpose of this study is to deliver a very efficient, inexpensive and

    powerful combustion to be used in pollution free energy system.

    1.1 The System

    One of the most popular examples in many chemistry books, when reaction is being

    discussed, is to use oxygen and hydrogen or oxygen and methane.

    2H2+ O2 2H2O

    or

    CH4+ 2O2 CO2+ 2H2O

    When combusting pure oxygen and pure methane the products are water and carbon

    dioxide. At room temperature the two products are at different phases and it is a simple

    process to separating them. This is the foundation for the pollution free combustion

    system. Clean Energy Systems, Inc. along with Siemens Power Generation, Inc. and

    Florida Turbine Technology, Inc. have tested and delivered a pollution free power plant

    [4]. The heart of the system is the rocket like combustor. The concept can then be

    expanded to other areas than just power plants, e.g. heavy machinery, ships and evencars as Bladon Jets has demonstrated with their micro turbine in Jaguar Limo [5].

    1

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    Chapter 1. Chapter Title Here 2

    Figure 1.1: Pollution free liquid rocket combustor power plant system made by CleanEnergy Systems

    In this study the combustion chamber design is not like the traditional designs as seen

    in most gas turbines. The design is much like a liquid rocket engine. In the past

    most liquid rocket engine studies were focused on liquid oxygen and hydrogen as it

    has the highest specific impulse [6]. Relatively recent, more emphasis has been gaining

    for the liquid oxygen and methane studies. Methane has higher specific impulse than

    kerosene, it is space storable, clean burning and has higher density [ 7]. Another reason

    for more LOX/CH4 research attention is to use methane for human exploration of Marsas NASA at Marshall Space Flight Center has been testing LOX/CH4 injectors for [8].

    Martin Marietta Corp showed also in 3 months that they could build a Mars In-Situ

    propellant production unit. The unit would be able to produce methane and water from

    the Maritian atmosphere [9]. With more research and test for space propulsion and

    exploration it is hard to ignore the fact that the US has abundance of methane [10].

    At last and one of the most important factor is that the price of Methane has been

    relatively stable and low the past 40 years, see figure 1.3.

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    Chapter 1. Chapter Title Here 3

    Figure 1.2: Micro turbine made by Bladon Jets are used as range extenders in up-coming Jaguar electric sport vehicles

    Figure 1.3: Natural gas wellhead prices history of the past 40 years

    1.2 Combustion Stability

    The liquid oxygen and methane combustion stability or instability are of great impor-

    tance for combustion chamber design. Rocketdyen performed numerous performance and

    stability tests for NASA and results showed that many stability issues exist and more

    research is needed to get full understanding[11]. The Academy of Equipment Command

    & Technology performed numerical instability study on LOX/CH4 combustors and also

    compared the combustion instability of LOX/H2. Low frequency instabilities are evidentwith LOX/CH4 combustion while high frequency instabilities are evident with LOX/H2

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    Chapter 1. Chapter Title Here 4

    combustion. Use of baffle to control the instabilities does not have an effect on the low

    frequencies as it does for the high frequencies in the LOX/H2 combustion. Extending

    the combustion chamber has most dampening effect on the low frequency [12]. Experi-

    mental and numerical study of combustion instability of LOX/H2 and LOX/HCH4 were

    performed by the Institute of Command & Technology and the National University of

    Defense Technology. Numerical models compare well with experiments. The results

    show that increasing the velocity ratio suppress the instability. Optimum baffle ratio is

    noticed but differ for the methane and hydrogen. Mass flow rate to chamber pressure

    ratio seems to influence the combustion instability in a rectangular LOX/CH4 chamber

    as noted by[13] and injection of nitrogen flow increases the pressure amplitude [14].

    1.3 Combustion Models

    In numerical analysis of combustion a good compromise between cost and accuracy can

    be a key. Assumption of no droplets existing in truly supercritical environment using

    dense gas proved successful for[15]. LES turbulence model was used to compute the

    LOX/CH4 combustion at supercritical condition. Due to high Reynolds numbers the

    Subgrid Scale model was computed using Fractal Model, developed by the group [15].

    Simplifying the equation of state is not recommended and significant difference in results

    can be expected [16]. Use of ideal gas will over-predict the temperature and pressure

    [17]. Newer study shows good results using Peng-Robinson cubic equation of state and

    modified subgrid chemistry is used to achieve realistic temperatures[18]. Assumption of

    using calculated adiabatic flame temperature as the maximum temperature in LOX/CH4

    non-premixed flames is not feasible[19]. Use of Lagrangian solver to model impingement,

    droplet vaporization and combustion does not seem feasible and is not able to capture

    the major flow mechanisms of LOX/CH4 combustion simulation [20].

    1.4 Pulse Combustion

    Unfortunately not much data is available for numerical simulation of pulsating com-

    bustion[21] and none have been found using liquid oxygen. Pulse combustion has been

    around for more than 75 years and its main usage has been in the area of drying [22,23].

    There are many benefits of using pulsating combustors and they could proof superior

    to existing designs. Some of the benefits include high thrust-to-weight ratio [24], very

    high combustion efficiency [21], increased mass and heat transfer [22] and lower carbon

    dioxide and nitrogen oxide emission [25]. Primary pollution prediction study was carried

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    Chapter 1. Chapter Title Here 5

    out using simplified kinetic model derived from GRI-Mech3 and provided better results

    than the detailed GRI-Mech2.11 [26].

    Figure 1.4: Schematics of pulse combustion. Taken from reference: [27]

    With all the benefits it is hard to believe that pulse combustion is not considered the

    standard in combustion design. Other complexities in design and lack of understanding

    has prevented its success and acceptance [28]. Experimental and numerical investiga-

    tion of flow dynamics has been popular in recent years. Implementation of sub model

    to simulate dynamic valve head proofs important [29] for accurate pulse combustion.

    Successful flame testing methods have been investigated and will proof important for

    future validation and understanding[30]. The flow effects in pulse combustors was stud-

    ied using numerical models by[28] and the effects on the wall temperature and forcing

    combustion frequency studied. Determination of the effect of air and fuel feed rate has

    been studied and at least one of the feeding flow has to be modulated to achieve pulse

    combustion[31]. In more recent application the use of pulsating rocket is being consid-

    ered for hypersonic space planes. Study of pulse combustion in scramjet using ethyleneand kerosene has been tested and showed stable combustion for ethylene but not possible

    for kerosene [32]. Another similar study showed that significant fuel savings is achieved

    by using pulse combustor in supersonic vehicles[33]. Other research of pulse combustion

    has been scaling analysis [34] and pulsating flow in axial turbine [35].

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    Chapter 2

    Governing Equations and Theory

    Computational fluid dynamics (CFD) is a tool used extensively in industry where it

    can be used in fluid flow simulation of liquid fluids as well as fluid in gaseous phase.

    Combustion and heat transfer are as well extensively used as it can be very expensive,

    it could be illegal or even impossible to perform certain tests empirically. Another area

    of use is in acoustic simulations just to name a few.

    To represent the physics of flow, chemical reaction etc. the Navier Stokes equations are

    used. The equations are partial differential equations named after the French mathe-

    matician and civil engineer Claude Louis Navier (1758-1836) and the Irish physicist and

    mathematician George Stokes (1819-1903). Navier was not able to arrive correctly to

    his equation because he did not understand fully the shear stresses in fluids. Stokes on

    the other hand did understand the shear stresses in fluids and published his theory of

    motion of viscous fluid in 1845 [36].

    Navier-Stokes equations are based on the continuum mechanics where interactions among

    fluid molecules are expressed by physical constant, which is viscosity. Navier-Stokes

    equations do not account for interactions at microscopic levels such as used in statistical

    mechanics. To verify if your Navier-Stokes equation will qualify for your type of prob-

    lem the Knudsen number can be used to verify what flow regime you are working in see

    figure2.1[37].

    To perform a simulation the user must create the geometry (the boundary), create the

    mesh (the discretization) and define the solver conditions (set initial condition, boundary

    condition, steady or unsteady and turbulence etc.) for its problem. In this study the

    ANSYS CFX fluid dynamics code was used for all simulations.

    6

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    Chapter 2. Governing Equations and Theory 7

    Figure 2.1: List of flow regimes that can be used to model gas microflow

    2.1 Governing Equations

    For transient reacting flow the conservation of mass, momentum, energy and species

    is used. Solution of complicated physics such as turbulent fluid flow, heat transfer,

    chemical reaction and others are required.

    2.1.1 Navier-Stokes Equation

    Conservation of mass or the continuity equation can be written in general as following:

    t + (u) = 0 (2.1)

    It states that the rate of mass into a fluid is equal to the rate of mass out of the fluid.

    The term on the left is the rate of time of the density and the term on the right is the

    convective term which shows the flow of mass out of a fluid. Second law of motion, named

    after Sir Isaac Newton states that the net forces acting on an element is equal to the mass

    of a fluid element with an acceleration. The forces acting on the fluid element can be

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    Chapter 2. Governing Equations and Theory 8

    split in body forces (gravity, magnetic, centrifugal and coriolis forces) and surface forces

    (pressure or normal forces and viscous or shear forces). The conservation of momentum

    is derived from the Newtons second law of motion and can be written in general as

    follows in 3 dimensions:

    Conservation of momentum, x component:

    (u)

    t + (uu) =

    p

    x+ (u) + SMx (2.2)

    Conservation of momentum, y component:

    (v)

    t + (vu) =

    p

    y+ (v) + SMy (2.3)

    Conservation of momentum, z component:

    (w)

    t + (wu) =

    p

    z+ (w) + SMz (2.4)

    The conservation of energy describes the energy of a fluid. The transport equation

    describes the rate of change of the energy inside the fluid as being equal to the flux of

    heat into the element and the rate of work done on the fluid particle due to the body and

    the surface forces. The equation can be written in general for compressible unsteady 3

    dimensional flow as:

    Conservation of energy:

    (i)

    t + (iu) = p u + (kT) + + Si (2.5)

    where equation of state is:

    p= p(, T) andi= i(, T)

    perfect gasp= RT andi= CT(2.6)

    and the dissipation function is:

    =

    2

    u

    x

    2+

    v

    y

    2+

    w

    z

    2

    +u

    y

    +v

    x

    2

    + u

    z

    + w

    x

    2

    +v

    z

    + w

    y

    2

    +( u)2

    (2.7)

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    Chapter 2. Governing Equations and Theory 9

    where

    SM =SM+ [SM] is the source term or the body force, e.g. gravity

    = dynamic viscosity

    = kinematic viscosity

    k= materials conductivity

    (2.8)

    2.1.2 Navier-Stokes Integral Equation

    The most common discretization method in commercial codes is the finite volume

    method. Given is the transport equation for the property

    ()

    t + (u) = () + S (2.9)

    where is the diffusion coefficient and is the conserved property.

    To be useful for finite volume methods the transport equation is integrated over the

    control volume as follows:

    CV

    ()

    t dV +

    CV

    (u)dV = CV

    ()dV + CV

    SdV (2.10)

    The first term on the left hand side represents the rate of increase of the property and

    the second term is the convective term. Right hand side is the diffusive term and the

    last term is the source term. Using the Gausss divergence theorem the equation above

    is rewritten with the convective and diffusive term integrated over the bounding surface

    of the control volume.

    tCV

    dV+ A

    n (u)dA= A

    n () CV

    SdV (2.11)

    then for steady state ( t = 0) problems the equation becomes:A

    n (u)dA=

    A

    n ()

    CV

    SdV (2.12)

    while for time-dependant problems the equation is:

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    Chapter 2. Governing Equations and Theory 10

    t

    t

    CV

    dV

    dt+

    t

    A

    n(u)dAdt=

    t

    A

    n()dAdt+

    t

    CV

    SdV dt (2.13)

    2.1.3 Turbulence

    Almost all fluid will experience some turbulence. In this study the so called k- model

    and the large eddy simulation (LES) model were used to model the combustion physics.

    Turbulence models used in computational fluid dynamics are very different and can be

    very accurate like Direct numerical simulation and large eddy simulation but will take

    extensive amounts of time and computer resources.

    2.1.3.1 k Turbulence Model

    The k- model is based on two algebraic equation, k equation which can be derived

    from the Navier-Stokes equation and the equation which on the other hand cannot

    be derived from the Navier-Stokes. The k equation uses the following transport

    equation[38,39].

    Turbulence Kinetic Energy:

    k

    t + (ku) =

    t

    + 2tSijSij (2.14)

    Dissipation Rate:

    t + (u) =

    tkk

    + C1

    k2tSijSij C2

    2

    k (2.15)

    where t = Ck2

    is the Eddy Viscosity and the follow are the standard coefficients

    C = 0.09

    k = 1.00

    = 1.3

    C1= 1.44

    C2= 1.92

    (2.16)

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    Chapter 2. Governing Equations and Theory 11

    2.1.3.2 LES Turbulence Model

    Unlike the k model the Large Eddy Simulation computes the turbulence directly

    at least partially. It is computationally heavy and requires very fine mesh. In short

    the LES computes the eddies that are larger than the mesh spacing and models the

    eddies that are smaller than the mesh spacing. The model to calculate the small eddies

    is called subgrid scale model (SGS). In 1999 a new LES model was proposed by [40]

    called Wall-Adapting Local Eddy-viscosity (WALE). The main improvements over the

    Smagorinsky model were to account for the contribution in regions where irrational strin

    is dominated by vorticity. In near wall the Smagorinsky gives a non-zero value oftwhen

    velocity gradient exist and this has been improved with the new WALE model [40]. The

    proposed eddy-viscosity for the WALE model is written as follows:

    t= (Cw)2

    (SdijSdij)

    3/2

    (SijSij)5/2 + (SdijSdij)

    5/4 (2.17)

    and the velocity gradient tensor

    Sdij =1

    2(g2ij+ g

    2ij)

    1

    3ij g

    2kk (2.18)

    where g2ij = gikgkj and ij is the Kronecker symbol and the tensor

    Sdij = SikSkj+ ikkj 13ij[SikSkj ikkj ] (2.19)

    and finally the vorticity tensor

    ij =1

    2

    uixj

    ujxi

    (2.20)

    2.1.4 Combustion

    To compute the chemical reaction the finite rate chemistry model was used in CFXfor the transient simulation. To initialize the flow and the reaction for the transient

    solution the k model was used along with eddy dissipation chemistry model in the

    time average simulation.

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    Chapter 2. Governing Equations and Theory 12

    2.1.4.1 Finite Rate Chemistry

    The last conservation equation needed in this study is the conservation of species and is

    as follows [38,41]:

    t(Yk) +

    xi(uiYk) =

    xi

    Dk

    Ykxi

    + k (2.21)

    with species mass fractionYk, diffusion coefficientDk and reaction rate k. The reaction

    rate equation or the source term in the transport equation is

    k = (M W)kqk

    qkj = dCMk

    dtj

    = (vk v

    k) kfN

    k=1

    (CMk)vkj kb

    N

    k=1

    (CMk)vkj

    (2.22)

    the kfis the specific reaction rate constant or the Arrhenius law

    kf =AT exp(

    EaRuT

    ) (2.23)

    where

    A= pre-exponent constant

    = temperature exponent

    Ea= activation energy

    (2.24)

    2.1.4.2 Eddy Dissipation

    Using the transport equation of species above the reaction rate for fuel is[38,42]:

    fu=

    kCEDCmin

    Yfu,

    Yoxs

    1

    (2.25)

    where

    = 4.6v

    k2

    1/2=

    Ypr/(1 + s)

    Ymin+ Ypr/(1 + s)

    (2.26)

    and

    Ymin= min

    Yfu, Yox

    (2.27)

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    Chapter 3

    Method of solution

    This chapter will cover the technical setups that are used to perform the study. The

    geometry was created with the aim to match the dimensions used in the paper by Salgues

    et al [1] where they performed an empirical combustion tests using liquid oxygen and

    methane. Geometry was created to match[1]and meshing included a RANS mesh and

    a LES mesh. All simulations were performed using ANSYS CFX and both time average

    and time dependent simulation were performed. k turbulence equation and LES

    were applied and Eddy Dissipation model and Finite Rate Chemistry model for the

    combustion.

    3.1 The Geometry

    To perform this study a rocket style combustor was created using Computer Aided

    Design (CAD) tool. The design and dimension were chosen to match geometry from

    empirical data for validation purposes. The geometry is a simple cylinder section with

    two inlets at one end of the cylinder and outlet at the other end as can be seen in figure

    3.1. The cylinder section is 292.1 mm (11.5 inches) long and has a diameter of 50.8 mm(2 inches). There are two inlets, one is for the oxygen and the other for the methane.

    The oxygen inlet is 3.429 mm in diameter, disk shaped, with its center at the center axis

    of the main cylinder. The methane inlet is an annulus shaped with an outer diameter

    of 5.182 mm and inner diameter of 4.191 mm. The center location of the methane inlet

    is the same as the oxygen inlet. There is a wall annulus between the oxygen inlet and

    the fuel inlet as indicated in figure 3.2with an inner diameter of 3.429 mm and outer

    diameter of 4.191 mm. The outlet, nozzle throat, is an opening of 9.652 mm in diameter.

    Figure3.3shows the original schematic from [1].

    13

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    Chapter 3. Method of solution 14

    Figure 3.1: Geometry created using Siemens NX showing main dimensions

    Figure 3.2: Closeup on the inlet section of the CAD, showing the oxygen and fuelinlets

    Due to combustion instability it was critical to model an inlet cylinder section with a

    finite length to stabilize the simulation. In this study 6 different geometries were created,

    all with different inlet length. Since the validation paper did not specify or show the

    proper dimensions of the inlet, a trial and error approach was performed to match the

    validation results. In figure 3.4(a) the geometry was modeled without a cylinder inlet

    section. This proved to have very unstable characteristics and no feasible simulation

    achieved. Figure3.4(b)-3.4(f)shows the geometry with a cylinder section of 20 mm, 30

    mm, 10 mm, 15 mm and 17.5 mm respectfully. The walls were not given any thickness

    as it was not part of this study to include any structural nor heat transfer study.

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    Chapter 3. Method of solution 15

    Figure 3.3: Original schematic of the validation combustor [1]

    (a) Version 1, 0 mm (b) Version 2, 20 mm (c) Version 3, 30 mm

    (d) Version 4, 10 mm (e) Version 5, 15 mm (f ) Version 6, 17.5 mm

    Figure 3.4: Comparison of different combustor inlet length

    3.2 The Mesh

    Even though the geometry is simple and relatively easy to mesh using structural hexa

    mesh it was decided that the geometry would be meshed using unstructured tetra mesh.

    Unstructured meshes are popular in industry because they are very flexible, can fitaround very complex geometry and do not need much interaction from the user. The

    drawbacks are that in most cases the solver runs slower on unstructured meshes or it

    takes longer to reach convergence [add reference]. To capture all complex flow conditions,

    such as wakes, the user has to pack more elements in the wake region with unstructured

    meshes. The mesh was constructed by creating surface mesh on each component, i.e.

    inlets, walls and outlet and then volume mesh generated from the surface mesh.

    In this study there were two meshes created, one for the time-average solution or RANS

    simulation and the other for the Large Eddy Simulation. Both meshes are pretty fine

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    Chapter 3. Method of solution 16

    Figure 3.5: Mesh created using Pointwise, LES mesh size

    (over million cells) but only the LES mesh is used for the LES simulations and the mesh

    sizes are set per Jiangs [3]typical mesh settings, see3.2.

    The RANS mesh has 1,048,720 cells or elements and 189,206 points or nodes. Com-

    parison of the different mesh sizes are listed in3.1. The LES mesh has 6,622,543 cells

    and 1,149,690 points and can be seen in figure 3.5. The LES mesh uses wall model toresolve the subgrid scale eddies and that way the cost of the mesh was reduced signifi-

    cantly as can be seen in3.2. The meshes have cell volume ranging from 7.28914 1013

    to 7.74837 109. The mesh characteristics can be seen in table 3.1, which shows the

    mesh characteristics of the mesh used in this study as well as mesh characteristics from

    Boudier et. al. LES mesh sensitivity study in complex geometry combustors[2].

    Coarse mesh Fine mesh My RANS mesh My LES mesh

    Total num. of points 230,118 7,661,005 189,206 1,149,690Total num. of cells 1,242,086 43,949,682 1,048,720 6,622,543

    Max. cell volume 3.12671 108 4.05748 109 7.74837 109 2.96836 1011

    Min. cell volume 1.81795 1011 1.1828 1012 1.07624 1017 2.61382 1018

    Table 3.1: Comparison of mesh sizes[2]

    DNS Wall-Resolved LES LES with Wall Model

    Streamwise x+ 10-15 50-150 100-600Spanwise z+ 5 10-40 100-300WEall-normal (y+) 1 1 30-150Number of points in 0< y+

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    Chapter 3. Method of solution 17

    3.3 Boundary Condition and Procedure

    This section will describe the boundary condition used at each mesh boundary, flow

    condition and initial condition used in this study as well as the simulation procedure.

    3.3.1 Walls

    All walls were treated as smooth with no slip condition. No slip condition tells the solver

    that the velocity at the wall the nodes are zero. In sub micro and nano scale or in slip

    flow conditions, see2.1, the velocity is not zero at the wall and the particles will slip.

    Smooth wall condition is used to model smooth surface which will not cause disturbance

    in the boundary layer like what would happen with rough surface.

    3.3.2 Outlet

    The flow regime in the outlet was treated subsonic but there are options to treat the

    outlet flow regimes as supersonic. The outlet was set to have relative pressure of zero

    and the outlet was treated as pure outflow, that is, the flow can only flow out but not

    in.

    3.3.3 Inlet Methane

    The flow regime in the methane inlet was treated as subsonic and this was also the

    case for the oxygen inlet. Mass fraction for the inlet was set to 1 for CH4 to treat the

    combustion model with purse methane. The methane was given a mass flow rate of

    0.03923kg/s and temperature to 300 K.

    3.3.4 Inlet Oxygen

    To simulate pure oxygen the mass fraction was set to 1 for the O2 only. Most combustion

    simulations have atmospheric air which would only contain 21% of the mass. The oxygen

    was given a mass flow rate of 0.1177kg/s. The temperature was kept constant at 300 K.

    3.3.5 Procedure

    In the validation phase the RANS mesh was used only for quicker solution turnaroundtime. Geometry3.4(a)through3.4(f)were tested and results compared with validation

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    Chapter 3. Method of solution 18

    paper[1]. The focus was to compare the velocity of RANS simulation with the validation

    and change the geometry till a matching velocity was found. Boudier et. al [43] indicated

    in their study that velocity, along with other variables, were not so sensitive to mesh

    resolution. Once a close match was found with the RANS mesh the LES simulation

    with LES mesh was ran on the same geometry and results compared. The last step

    was to compare combustion instability and use a new pulsating technique to reduce the

    instability and increase performance.

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    Appendix A

    Appendix Title Here

    Write your Appendix content here.

    19

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