thick wall cylinder

Upload: chuckhsu1248

Post on 03-Apr-2018

216 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/28/2019 Thick Wall Cylinder

    1/7

    EM 424: Exact solution for thick wall pressure vessel

    Pressure loading of a thick walled cylinder is a relatively simple example where we can

    demonstrate explicitly how we can satisfy all the governing equations and boundaryconditions to arrive at a complete solution of a stress analysis problem. Figures 1(a), (b)

    show the geometry and loading of the problem.

    Fig 1(a) Stresses on the cylinder surfaces (the z-axis is

    outwards from this planar view)

    Fig. 1 (b) Stresses on the surfaces of the cylinder and the pressure loading.

    rr

    rr r

    r

    zr

    z

    ri

    re

    AB

    C

    rrr

    z

    rr

    rz

    rzzz

    zzzr

    zrpi

    pe

    AB

    CD

    L

  • 7/28/2019 Thick Wall Cylinder

    2/7

    EM 424: Exact solution for thick wall pressure vessel

    It is assumed that the internal pressure, pi , and the external pressure, pe , are uniform

    along the entire inner and outer surfaces as shown in Fig. 1(b) and that all the othersurfaces of the cylinder are unloaded. In this case the boundary conditions for this

    problem are:

    for all 0 2 ,0 z L

    on the inner and outer surfaces we have

    ( )

    ( ) ( )

    ( )

    ( ) ( )

    , ,

    , , , , 0

    , ,

    , , , , 0

    i

    i i

    e

    e e

    rr ir r

    r rzr r r r

    rr er r

    r rzr r r r

    r z p

    r z r z

    r z p

    r z r z

    =

    = =

    =

    = =

    =

    = =

    =

    = =

    (1)

    and for all 0 2 , i er r r on the cylinder ends

    ( ) ( ) ( )

    ( ) ( ) ( )

    0 0 0, , , , , , 0

    , , , , , , 0

    zz zr zz z z

    zz zr zz L z L z L

    r z r z r z

    r z r z r z

    = = =

    = = =

    = = =

    = = =(2)

    Given that the pressure loading is all radially directed, it is reasonable to assume that the

    only stresses developed in the cylinder are the normal stresses rr , and to assume

    that these stresses are only a function of r, i.e.

    ( ) ( ),0

    rr rr

    r rz z zz

    r r

    = =

    = = = =(3)

    In this case the boundary conditions of Eq. (2) are satisfied identically for the cylinder

    ends and the only boundary conditions in Eq. (1) that are not satisfied identically are

    ( )

    ( )

    i

    e

    rr ir r

    rr er r

    r p

    r p

    =

    =

    =

    = (4)

    Under these assumptions, the equations of equilibrium, which in cylindrical coordinates

    are

  • 7/28/2019 Thick Wall Cylinder

    3/7

    EM 424: Exact solution for thick wall pressure vessel

    10

    2 10

    10

    rr rrr rzr

    r r z

    zzr zr zz z

    fr r r z

    fr r r z

    fr r r z

    + + + + =

    + + + + =

    + + + + =

    (5)

    reduce to only one non-trivial equation

    0rrrr

    r r

    + =

    (6)

    The stress state given by Eq. (3) is one of plane stress so that the 3-D stress-strain

    relations for a homogeneous, isotropic elastic solid reduce to

    ( )

    ( )

    ( )

    1

    1

    0

    0

    0

    rr rr

    rr

    zz rr

    rr

    zz

    rzrz

    E

    E

    E

    G

    G

    G

    =

    =

    = +

    = =

    = =

    = =

    (7)

    or, inverting these relations, we have the usual plane stress equations

    ( )

    ( )

    ( )

    2

    2

    1

    1

    rr rr

    rr

    zz rr

    E

    E

    E

    = +

    = +

    = +

    (8)

    To guarantee that we automatically satisfy compatibility, we will work directly with thedisplacements as the fundamental unknowns for this problem. Because of the symmetry

    we expect that there will be no displacement component , u

    , in the cylinder and that the

    other displacements will also be independent of. Also, because the pressure loading isuniform in z, we expect that the radial displacement is only a function of r, i.e.

  • 7/28/2019 Thick Wall Cylinder

    4/7

    EM 424: Exact solution for thick wall pressure vessel

    ( )r ru u r= . In this case the strains in the cylinder, which are given in cylindrical

    coordinates as

    1, ,

    1 1

    2

    1

    2

    1 1

    2

    r r zrr zz

    rr

    z rrz

    zz

    uu u u

    r r r z

    u uu

    r r r

    u u

    r z

    uu

    r z

    = = + =

    = +

    = +

    = +

    (9)

    reduce to

    , ,

    0

    r r zrr zz

    r z rz

    du u du

    dr r dz

    = = =

    = = =

    (10)

    Placing the strain-displacement relations in Eq.(10) into the stress-strain relations of Eq.(8) gives

    ( )

    2

    2

    1

    1

    r rrr

    r r

    zzz rr

    E du u

    dr r

    E u du

    r dr

    du

    dz E

    = +

    = +

    = = +

    (11)

    so that when the stresses of Eq. (11) are substituted into the equilibrium equation (Eq.

    (6)), we find

    2

    2 2

    10r r r

    d u du u

    dr r dr r + = (12)

    It is easy to solve this equation for the displacement since we can rewrite it equivalently

    in the form

    ( )1

    0rd d

    rudr r dr

    =

    (13)

  • 7/28/2019 Thick Wall Cylinder

    5/7

    EM 424: Exact solution for thick wall pressure vessel

    Integrating once on r gives

    ( ) 1rd

    ru C r dr

    = (14)

    where 1C is a constant of integration. Integrating Eq.(14) once more then yields

    1 2 21

    2r

    C C Cu r C r

    r r

    = + = + (15)

    where 1 1 2/ 2,C C C= are both constants of integration. If the displacement expression in

    Eq. (15) is placed into the stress-strain relations of Eq. (11), one finds

    21 2

    21 2

    1

    1 1

    1 1

    2

    1

    rr

    zz

    E E CC

    rE E C

    Cr

    C constant

    =

    += +

    +

    = =

    (16)

    If we define two new constants, A, B as

    1 2,1 1

    E EA C B C

    = =

    +(17)

    then we can rewrite Eq.(16) as

    2

    2

    2

    rr

    zzz

    BA

    r

    BA

    r

    du Aconstant

    dz E

    =

    = +

    = = =

    (18)

    At this point our solution for the stresses (Eq. (18)) and the displacement (Eq. (15))

    satisfy equilibrium, compatibility, and the stress-strain relations and are given in terms oftwo unknown constants ( C1 and C2 or A and B). To find these constants we must satisfy

    the boundary conditions (Eq. (4)) which , together with Eq.(18) yield

  • 7/28/2019 Thick Wall Cylinder

    6/7

    EM 424: Exact solution for thick wall pressure vessel

    2

    2

    i

    i

    e

    e

    BA p

    r

    BA p

    r

    =

    =

    (19)

    whose solution is

    ( )2 22 22 2 2 2

    ,i e i ei i e e

    e i e i

    r r p pr p r pA B

    r r r r

    = =

    (20)

    which gives the stresses and displacements as:

    ( )

    2 2 2 2

    2 2 2 2 2 2

    2 2 2 2

    2 2 2 2 2 2

    2 2 2 2

    2 2 2 2

    2 2

    1 1

    1 1

    2 2

    1

    i i e e e irr

    e i e i

    i i e e e i

    e i e i

    i i e e i i e ezzz z

    e i e i

    i i er

    p r r p r r

    r r r r r r

    p r r p r r

    r r r r r r

    r p r p r p r pduu z C

    dz E r r E r r

    r p r pu

    E

    =

    = + +

    = = = +

    =

    ( ) ( )2 2

    2 2 2 2

    1 1e i i ee

    e i e i

    r r p pr

    r r E r r r

    + +

    (21)

    where C is an arbitrary constant displacement (translation) in the z-direction.

    The solution of Eq. (21) is an exact solution to our pressurized cylinder problem

    since it satisfies all the governing equations and boundary conditions. One can show thatfor a pressurized cylinder subject to an internal pressure only, the highest stresses occur

    on the inner wall where we have

    2 2

    2 2 2

    2 2

    2 2 2

    1

    1

    i

    i

    i i err ir r

    e i i

    i i e

    r re i i

    p r rp

    r r r

    p r r

    r r r

    =

    =

    = =

    = +

    (22)

    For a thin wall cylinder these stresses become

  • 7/28/2019 Thick Wall Cylinder

    7/7

    EM 424: Exact solution for thick wall pressure vessel

    ( )

    2 2 2 2 2

    2 2 21

    2 2

    2

    i

    i

    rr ir r

    i i e i e i i e i

    r re i i e i e i

    i e i i m

    p

    p r r p r r p r r t

    r r r t r r t r r

    p r r p r

    t t

    =

    =

    =

    + += + = = + + +

    +

    =

    (23)

    in terms of the thickness e it r r= and the mean radius ( ) / 2m e ir r r= + . This agrees with

    the result for the thin wall cylindrical pressure vessel hoop stress obtained in Strength ofMaterials (where the small radial stress component is normally ignored).