thick wall cylinder
TRANSCRIPT
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EM 424: Exact solution for thick wall pressure vessel
Pressure loading of a thick walled cylinder is a relatively simple example where we can
demonstrate explicitly how we can satisfy all the governing equations and boundaryconditions to arrive at a complete solution of a stress analysis problem. Figures 1(a), (b)
show the geometry and loading of the problem.
Fig 1(a) Stresses on the cylinder surfaces (the z-axis is
outwards from this planar view)
Fig. 1 (b) Stresses on the surfaces of the cylinder and the pressure loading.
rr
rr r
r
zr
z
ri
re
AB
C
rrr
z
rr
rz
rzzz
zzzr
zrpi
pe
AB
CD
L
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EM 424: Exact solution for thick wall pressure vessel
It is assumed that the internal pressure, pi , and the external pressure, pe , are uniform
along the entire inner and outer surfaces as shown in Fig. 1(b) and that all the othersurfaces of the cylinder are unloaded. In this case the boundary conditions for this
problem are:
for all 0 2 ,0 z L
on the inner and outer surfaces we have
( )
( ) ( )
( )
( ) ( )
, ,
, , , , 0
, ,
, , , , 0
i
i i
e
e e
rr ir r
r rzr r r r
rr er r
r rzr r r r
r z p
r z r z
r z p
r z r z
=
= =
=
= =
=
= =
=
= =
(1)
and for all 0 2 , i er r r on the cylinder ends
( ) ( ) ( )
( ) ( ) ( )
0 0 0, , , , , , 0
, , , , , , 0
zz zr zz z z
zz zr zz L z L z L
r z r z r z
r z r z r z
= = =
= = =
= = =
= = =(2)
Given that the pressure loading is all radially directed, it is reasonable to assume that the
only stresses developed in the cylinder are the normal stresses rr , and to assume
that these stresses are only a function of r, i.e.
( ) ( ),0
rr rr
r rz z zz
r r
= =
= = = =(3)
In this case the boundary conditions of Eq. (2) are satisfied identically for the cylinder
ends and the only boundary conditions in Eq. (1) that are not satisfied identically are
( )
( )
i
e
rr ir r
rr er r
r p
r p
=
=
=
= (4)
Under these assumptions, the equations of equilibrium, which in cylindrical coordinates
are
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EM 424: Exact solution for thick wall pressure vessel
10
2 10
10
rr rrr rzr
r r z
zzr zr zz z
fr r r z
fr r r z
fr r r z
+ + + + =
+ + + + =
+ + + + =
(5)
reduce to only one non-trivial equation
0rrrr
r r
+ =
(6)
The stress state given by Eq. (3) is one of plane stress so that the 3-D stress-strain
relations for a homogeneous, isotropic elastic solid reduce to
( )
( )
( )
1
1
0
0
0
rr rr
rr
zz rr
rr
zz
rzrz
E
E
E
G
G
G
=
=
= +
= =
= =
= =
(7)
or, inverting these relations, we have the usual plane stress equations
( )
( )
( )
2
2
1
1
rr rr
rr
zz rr
E
E
E
= +
= +
= +
(8)
To guarantee that we automatically satisfy compatibility, we will work directly with thedisplacements as the fundamental unknowns for this problem. Because of the symmetry
we expect that there will be no displacement component , u
, in the cylinder and that the
other displacements will also be independent of. Also, because the pressure loading isuniform in z, we expect that the radial displacement is only a function of r, i.e.
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EM 424: Exact solution for thick wall pressure vessel
( )r ru u r= . In this case the strains in the cylinder, which are given in cylindrical
coordinates as
1, ,
1 1
2
1
2
1 1
2
r r zrr zz
rr
z rrz
zz
uu u u
r r r z
u uu
r r r
u u
r z
uu
r z
= = + =
= +
= +
= +
(9)
reduce to
, ,
0
r r zrr zz
r z rz
du u du
dr r dz
= = =
= = =
(10)
Placing the strain-displacement relations in Eq.(10) into the stress-strain relations of Eq.(8) gives
( )
2
2
1
1
r rrr
r r
zzz rr
E du u
dr r
E u du
r dr
du
dz E
= +
= +
= = +
(11)
so that when the stresses of Eq. (11) are substituted into the equilibrium equation (Eq.
(6)), we find
2
2 2
10r r r
d u du u
dr r dr r + = (12)
It is easy to solve this equation for the displacement since we can rewrite it equivalently
in the form
( )1
0rd d
rudr r dr
=
(13)
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EM 424: Exact solution for thick wall pressure vessel
Integrating once on r gives
( ) 1rd
ru C r dr
= (14)
where 1C is a constant of integration. Integrating Eq.(14) once more then yields
1 2 21
2r
C C Cu r C r
r r
= + = + (15)
where 1 1 2/ 2,C C C= are both constants of integration. If the displacement expression in
Eq. (15) is placed into the stress-strain relations of Eq. (11), one finds
21 2
21 2
1
1 1
1 1
2
1
rr
zz
E E CC
rE E C
Cr
C constant
=
+= +
+
= =
(16)
If we define two new constants, A, B as
1 2,1 1
E EA C B C
= =
+(17)
then we can rewrite Eq.(16) as
2
2
2
rr
zzz
BA
r
BA
r
du Aconstant
dz E
=
= +
= = =
(18)
At this point our solution for the stresses (Eq. (18)) and the displacement (Eq. (15))
satisfy equilibrium, compatibility, and the stress-strain relations and are given in terms oftwo unknown constants ( C1 and C2 or A and B). To find these constants we must satisfy
the boundary conditions (Eq. (4)) which , together with Eq.(18) yield
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EM 424: Exact solution for thick wall pressure vessel
2
2
i
i
e
e
BA p
r
BA p
r
=
=
(19)
whose solution is
( )2 22 22 2 2 2
,i e i ei i e e
e i e i
r r p pr p r pA B
r r r r
= =
(20)
which gives the stresses and displacements as:
( )
2 2 2 2
2 2 2 2 2 2
2 2 2 2
2 2 2 2 2 2
2 2 2 2
2 2 2 2
2 2
1 1
1 1
2 2
1
i i e e e irr
e i e i
i i e e e i
e i e i
i i e e i i e ezzz z
e i e i
i i er
p r r p r r
r r r r r r
p r r p r r
r r r r r r
r p r p r p r pduu z C
dz E r r E r r
r p r pu
E
=
= + +
= = = +
=
( ) ( )2 2
2 2 2 2
1 1e i i ee
e i e i
r r p pr
r r E r r r
+ +
(21)
where C is an arbitrary constant displacement (translation) in the z-direction.
The solution of Eq. (21) is an exact solution to our pressurized cylinder problem
since it satisfies all the governing equations and boundary conditions. One can show thatfor a pressurized cylinder subject to an internal pressure only, the highest stresses occur
on the inner wall where we have
2 2
2 2 2
2 2
2 2 2
1
1
i
i
i i err ir r
e i i
i i e
r re i i
p r rp
r r r
p r r
r r r
=
=
= =
= +
(22)
For a thin wall cylinder these stresses become
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EM 424: Exact solution for thick wall pressure vessel
( )
2 2 2 2 2
2 2 21
2 2
2
i
i
rr ir r
i i e i e i i e i
r re i i e i e i
i e i i m
p
p r r p r r p r r t
r r r t r r t r r
p r r p r
t t
=
=
=
+ += + = = + + +
+
=
(23)
in terms of the thickness e it r r= and the mean radius ( ) / 2m e ir r r= + . This agrees with
the result for the thin wall cylindrical pressure vessel hoop stress obtained in Strength ofMaterials (where the small radial stress component is normally ignored).