thinking ecologically – acting economically
THINKING ECOLOGICALLY – ACTING ECONOMICALLY.MAN Genuine Parts ecoline.
Climate change, pollution of the envi-ronment, scarcity of resources:As a globally operative company, we believe that it’s our responsibility to counter these global developments. That’s why the topic of sustainability is important to us – from vehicle de-velopment up to the lifecycle of every single part.
At MAN, we make a valuable contribution towards the protection of the environment.
Saving resources, protecting the environment.
28 production facilities and production-related sites of the MAN group are certified in accordance with the environmental management standard ISO 14001. Through this, we have committed ourselves to reducing the environmental impact. The methods used to achieve this include production with a minimum of raw material and energy. How both of these can be significantly decreased is demonstrated by our environmentally friendly reconditioning process of old parts.
We have been providing professionally reprocessed replacement parts since the 1960s. These provide economical and ecological advantages over brand-new parts.
Thinking ecologically and acting economically with MAN Genuine Parts.
MAN SUSTAINABILITY. STRATEGICALLY ANCHORED, PUT INTO PRACTICE EVERY DAY
Research and development Production Logistics Remanufacturing
n More efficient productsn Lower material consumptionn Alternative drive conceptsn Fuel-efficient, low-emission en-
n Greater energy efficiencyn Use of renewable energy sourcesn Own energy production with
systems for the co-generation of heat and power
n Constant optimisation of the energy management
n Efficient supply of the area freight forwarders via central hubs
n Optimum utilization of the trucksn Lower fuel consumption due to
extra long trucks
n Professional remanufacturing of old parts
n Savings in material and energyn Reduction of exhaust emissions
MAN Genuine Parts ecoline are professionally remanufactured parts for vehicles that are more than four years old. They enable repair of your MAN vehicle at a cost commensurate with the vehicle‘s current value with maximum MAN quality. They are not only an economically sensible alternative to brand-new spare parts, but also ecological:
They contribute to as small a CO2footprint as possible and hence to the preservation of an intact natural world and environment.
➜ Advantages at a glance
MAN GENUINE PARTS ECOLINE.ENVIRONMENTAL PROTECTION IS ECONOMICAL, FOR EVERYONE.
SUSTAINABLE REPROCESSING.CONNECTING QUALITY AND ENVIRONMENTAL PROTECTION.
Whoever decides on a reprocessed MAN Genuine Part ecoline can be sure: It is just as fully functional as a new MAN Genuine Part.
This is ensured by the clearly defined standardized process that we use to remanufacture old parts. Although a full guarantee cannot be given for the reliability and longevity of overhauled, repaired or recycled parts, this is not the case for reprocessed parts from MAN.
MAN Genuine Parts ecoline are completely disassembled, cleaned, tested and individual components replaced where necessary. Wear parts are always replaced. This ensures that all genuine part specifications are fulfilled and the quality of MAN Genuine Parts is achieved.
MAN Genuine Parts ecoline ensure a perfect fit, and provide top performance together with the other MAN parts. This guarantees the equivalent level of performance as brand-new MAN Genuine Parts.
in MAN Genuine Part
With a full warranty, like a brand-new part.
Old part remanufacturingresults
MAN Genuine Parts ecolinen save resources and the environment by the remanufacturing of old partsn use less energy than the new production of partsn ower the CO2 emissionn reduce the amount of old parts to be disposed of
Availability to the sales organisation
Visual inspection in the commercial organization
Transport to the returns plant
Remanufacturing, replacement of wear parts, assembly and testing of the remanufactured part
Receipt of goods test, sorting
Transport to the remanufacturing plant
Bad Core Good Core
Bad Core Good Core
Disassembly, cleaning, testingcleaning, testing
Transport to the
Transport to the
Disassembly, cleaning, testing
The key to an environmentally replacement cycle are the old parts (cores) that are collected at our MAN service operations and partners. If an old part is removed from a vehicle, a standardized process is started whose result is a remanufactured MAN Genuine Part ecoline. We offer them to our customers again for purchase.
THE REPLACEMENT CYCLE.FROM AN OLD PART TO MAN GENUINE PART ECOLINE.
EXAMPLE OF THE CYLINDER HEAD.MAN GENUINE PARTS ECOLINE ARE THIS ENVIRONMENTALLY FRIENDLY.
The remanufacturing of old parts into MAN Original Parts ecoline preserves the environment in a variety of different areas. Our example of a cylinder head demonstrates in very concrete terms how a MAN Original Part ecoline allows you to act in a sustainable way.
As with every remanufacturing of old parts to MAN Genuine Parts ecoline, no new raw materials are required for a cylinder head. Because a casting is reused, the resource costs are significantly reduced. The energy consumption and CO2 emissions are significantly lower than in the production of a brand-new part, hence the CO2 footprint is especially low.
The examples shown relate to 2,464 sold and purely reprocessed cylinder heads in 2015.
Production of 14 containers
Laying of 1 km
of railway track
Manufacture of 17,660
cast iron pans
Reduced emission of 613 l
of the greenhouse gas methane
Charging 180,000 iPads
for 1 year
Supply of 200 households
(4 persons) for 1 year
Use of 6,370 kettles
for 1 year
c y l i n d e r h e a d
vings 87 %
384,7 kWh savings 85 %
methane0,3 lsavings 83 % steel
21,5 kgsavings 100 %
Production of 3,764 kg of beef
Compensated by 10,842 beech trees
Twice the distance from the earth to the moon (approx. 380,000 km)
837 times the distance from Munich to Rome (approx. 900 km)
Edition 09/2018 · Texts and illustrations are non-binding.We reserve the right to make modifications for reasons of technical progress.All specifications in this publication represent the status at the time of going to press.
MAN Truck & Bus – A member of the MAN Group
MAN Truck & Bus AGPostfach 50 06 2080976 München, Deutschlandwww.mantruckandbus.com