this section contains information on alternative systems

29
Containerized Bulk Handling This section contains information on alternative systems for handling bulk commodities.

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Page 1: This section contains information on alternative systems

Containerized Bulk Handling

This section contains information on alternative systems for handling bulk commodities.

Page 2: This section contains information on alternative systems

www.cbhgroup.org

Containerized Bulk Handling

www.ramspreaders.com www.pittoship.com

Pit To Ship Solutions

Containerized Bulk Handling

Containerized Bulk Handling

Process

Fill

Transport

Store

Load

Page 3: This section contains information on alternative systems

Containerized Bulk Handling

Process - Conventional

Containerized Bulk Handling

Mine Processing Facility Land Transport

Wagon Tipper

Storage Shed & Conveyors Loading Port Ship

50 Million USD

50 Million USD

80 Million USD

Conveyoed &

Process

Containerized Bulk Handling

Load Ship With Revolver ®

Load commodity Land Transport Quay Side

Lift from Storage

Page 4: This section contains information on alternative systems

Equipment: Integrated Approach Dust Suppression

Special trailers

Container Handlers

Revolver®

Containers

Cranes

Containerized Bulk Handling Containerized Bulk Handling Revolver Product Range

Equipment: Revolver® MHC

Ship to Shore Mobile Harbour

Ship Crane

Reach Stacker

Page 5: This section contains information on alternative systems

Containerized Bulk Handling Containerized Bulk Handling

“ICE CUBE-interior design” With tapered side walls and curved gussets in corners if required

Containerized Bulk Handling

Equipment: Containers

Low hang up Rail & Corner casting

Auto open Lockable

latch

Lid Lifted & Internal

Reinforcement

Pit To Ship Solutions

Containerized Bulk Handling

Equipment: Dust Suppression

Containerized Bulk Handling

Page 6: This section contains information on alternative systems

Equipment: Ancillary

Containerized Bulk Handling

Cranes Mobile Equipment Revolver Specific Trailer

Consultants

Important, WHY?

• They recommend us in studies • They help us in implementation • They promote our solution • They Innovate

Containerized Bulk Handling

Page 7: This section contains information on alternative systems

Conventional Operations

Environment

Containerized Bulk Handling

� Tips at bottom of hatch so less dust � Less dust than ship loader as it doesn’t displace as much air � No open stock piles � No clean down of ship loader between commodities

In many cases, new projects won’t be approved without the lower environmental impact

Why we are green

Containerized Bulk Handling

Page 8: This section contains information on alternative systems

Environment

Containerized Bulk Handling

12m Air height in hold

17m Total area depth

Rotary unloading virtually no dust generated. Cleanest Iron Ore loading system available.

• Ship Hold only gets loaded to 1/3rd full due to heavy density of ore

• Peak of 5m cargo depth provides -12m air height in hold

• Leaves plenty of room IN HOLD to unload ore • Unloading normally to within 1m of top of

cargo – greatly minimises dust generation

Water sprays at top of hold

5m Cargo Depth

Containerized Bulk Handling

Why is it needed? • No Bulk Loader • No Dust Allowed • No Capacity • No Route to Market

Reasons why it is good • Low Capital • Fast to set up =6 Months • Zero Dust

Containerized Bulk Handling

Fill

Transport

Store

Load

Page 9: This section contains information on alternative systems

Cost � Lower set up costs (No conveyor, ship

loaders, storage sheds) less cost

Environmental � Less dust, less clean up � This process is considered best practice by

EPA with fast approval

Safe & Fast � Virtually man less operation that has loading

rates of 1700 TPH per crane

Proven & Reproducible � All three equipment providers have worked

to provide a simple proven turnkey solution to exporters

System Benefits: Fill

Transport

Load

Containerized Bulk Handling

Store

� Grains � Wood Chip � Coal � Iron Ore � Mineral Sands � Copper Concentrates � Scrap Metal � Bagged Material

Containerized Bulk Handling

Materials Handled

Page 10: This section contains information on alternative systems

Business Case Costing Capital

MHC model • Cranes=8 million • Containers (30 pce)= 300K • CHE= 500K • Revolvers= 1.5 Million.

10 Million

Ships crane model • Revolvers=800K • Containers=200K • CHE =lease

1 Million

Containerized Bulk Handling

Multi commodity Compartment container • Coal = 40T • Iron Ore = 40T • Chrome Ore

Containerized Bulk Handling

CBH Projects

DPW Maputo

Page 11: This section contains information on alternative systems

Exxaro Congo • MHC Crane • Lid lifter • 44T capacity

Containerized Bulk Handling

CBH Projects

Ships Crane

Containerized Bulk Handling

CBH Projects

Ironclad

Page 12: This section contains information on alternative systems

21

• Exxaro • Grinrod • DP World • Eletheni/ SNR • BHP B • Oz Minerals

• Hillgrove Copper • Transnet • FQML • TPR Argentina • Ironclad

Companies

Containerized Bulk Handling

Case Studies

Containerized Bulk Handling

Page 13: This section contains information on alternative systems

Case Study Hi Volume IMX Mining Option 1 New Bulk Loading Infrastructure Capital Cost= $150-250 Million

Containerized Bulk Handling

Option 2 Containerised Bulk Handling Process

Existing Container Port Capital Cost= $2 Million

Lease Revolver®

Class 9 dangerous goods and marine pollutant Copper Concentrate =$10K per tonne

Containerized Bulk Handling

Case Study Hi Value – OZ Minerals Option 1 Conventional process 5% loss as dust

Option 2 Containerized Bulk Handling Process

Zero dust

Page 14: This section contains information on alternative systems

Containerized Bulk Handling

Case Study Coal in Maputo Option 1 Conventional process Skips = 150 tonnes per hour

Option 2 Containerized Bulk Handling Process

Revolver® & MHC = 800 tonnes per hour

Containerized Bulk Handling

Contact us:

Visit: Containerized Bulk Handling Group to see the full Containerized Bulk Handling Process

Visit: Pit To Ship Solutions to view their comprehensive range of bulk handling containers

Visit: RAM Spreaders to view the Revolver® and their comprehensive range of container lifting equipment www.ramspreaders.com

www.pittoship.com

www.cbhgroup.org

RAM UK: +44 1695 556 355

Email us at: [email protected]

Page 15: This section contains information on alternative systems

FRI 09 JANUARY 2015

Mediaportal Report

COPYRIGHT This report and its contents are for the internal research use of Mediaportal subscribers only and may not be provided to any third party by any means for any purpose without the express permission of iSentia and/or the relevant copyright owner. For more information contact [email protected]

DISCLAIMER iSentia uses multiple audience data sources for press, internet, TV and radio, including AGB Nielsen Media Research, Audit Bureau of Circulations, comScore, CSM Media Research, OzTAM, Nielsen, Research International and TNS. For general information purposes only. Any ASRs and audience figures are an estimate only and may be subject to error or omission. iSentia makes no representations and, to the extent permitted by law, excludes all warranties in relation to the information contained in the report and is not liable for any losses, costs or expenses, resulting from any use or misuse of the report.

Bulk Handling Facility of the Year (Resources and Infrastructure) winter

Australian Bulk Handling Review, National, Supplements

Page 20 • 247 wordsPhoto: Yes • Type: News Item • Size: 835.00 cm² • National • Australia • OZ Minerals - Press • ID: 356507964

01 Dec 2014

Sponsored By Bulk Handling Facility of the Year CONTROL SYSTEMS TECHNOLOGY (Resources and Infrastructure) FlindersLogistics and OZ Minerals O ne of the night's most prestigious awards, Bulk Han dling Facility of the Year (Resources and Infrastructure), went to Flinders Logistics and OZ Minerals. Flinders and OZ Minerals were selected by the judges from a pool of four finalists,which also included Ahrens Group, Allied Grain Systems, and Aurecon Australia and Queensland Sugar.

Read full text - View print article

Keywords

mine(2),OZ Minerals(5),Prominent Hill(2)

5,837 CIRCULATION

All the winners from the 2014 Bulk Handling Awards

Australian Bulk Handling Review, National, General News

Page 14 • 1148 wordsPhoto: Yes • Type: News Item • Size: 2,066.00 cm² • National • Australia • OZ Minerals - Press • ID:

01 Dec 2014

On Thursday, November 6, more than 200 members of Australia's bulk handling community and their guests gathered at DoltoneHouse, by Sydney's Darling Harbour. They were there to celebrate the industry's finest projects, initiatives, technologies and individuals, at the 2014 Australian Bulk Handling Awards. Ti Tedia personality and musician James Valentine served as lVAmaster ofceremonies for the evening. Coining the term 'The Bulkies', Valentine entertained the audience with anecdotes, quips and his own,idiosyncratic insights into the sometimes arcane world of bulk handling.

Read full text - View print article

Keywords

mine(8),miner(2),Mining(1),OZ Minerals(2),Prominent Hill(1)

5,837 CIRCULATION

Case Study: Exporting copper concentrate from Port Adelaide

Australian Bulk Handling Review, National, General News

Page 46 • 1152 wordsPhoto: Yes • Type: News Item • Size: 1,942.00 cm² • National • Australia • OZ Minerals - Press • ID:

01 Dec 2014

Working in close partnership with copper miner OZ Minerals, Flinders Logistics has developed Inner Harbour Berth 29 in PortAdelaide into a bulk handling facility that offers some of the highest standards of environmental and safety management forstevedoring bulk commodities in Australia, the logistics operator told ABHR. OZ Minerals locatedand operatesan openofpitAdelaide incopper owns the Prominent Hill gold mine, 650km north-west South Australia. The operation consists of mine and underground mine, with a second underground mine in development.

Read full text - View print article

Keywords

mine(4),miner(1),miners(1),OZ Minerals(19),Prominent Hill(5)

5,837 CIRCULATION

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Page 19: This section contains information on alternative systems
Page 20: This section contains information on alternative systems

Covered Rail Cars

Cut sheets for two possible rail cars are included.

Page 21: This section contains information on alternative systems

ORIGINAL�COVER

COVER�CLOSED�&�LOCKEDHAND�HOLDS�NOT�COVERED

COVER�OPEN�

COVER�AT�REPAIR�SHOP

Page 22: This section contains information on alternative systems

HAND�HOLDS�COVERED�IN�SILO

END�CAP�OVER�HAND�HOLDS

FARING�&�DOORS�2044��

END�FARING

FOLD�SEAL�DOOR

HAND�HOLDS

Page 23: This section contains information on alternative systems

COVER�OPEN�TO�LOADCLEARS�HAND�HOLDS

OPEN�TO�LOAD

CLEARS�HAND�HOLDS

CLEARS�HAND�HOLDSDOOR�OPEN�TO�LOAD

CLEARS�HAND�HOLDSSIDES�AND�END

CLEARS�HAND�HOLDSSEAL�DOOR

COVER�CLOSED

DOOR�OPEN

Page 24: This section contains information on alternative systems

CLOSED�&�LOADINGOPEN�IN�SILO

CLOSED�EXCEPT�TO�LOAD

DOOR

DOOR

COVER�OPEN�&�CLEARS�HAND�HOLDS

DRIVE�CYLINDERS�ON�THE�END

• CAN�NOT�COVER�THE�HAND�HOLDS

• MAY�NEED�TO�PUT�DRIVE�INSIDE�THE�CAR

Page 25: This section contains information on alternative systems

SODA ASH AND POTASH SERVICE

This 4,250 cubic foot capacity covered hopper car is a curve-sided design with three compartments and outlet gates suitable for soda ash and potash services. This car features the robust strength provided by a through center sill and can be furnished lined. Various roof hatch configurations are available.

DIMENSIONS (APPROX.)

WEIGHT/CAPACITY (EST.)

CURVE NEGOTIABILITYRADIUS

LENGTH, INSIDE . . . . . . . . . . . . . . . . . . . . . . . 42’ 8 1/8”

LENGTH, OVER COUPLERS . . . . . . . . . . . . . . . . . 47’ 10”

LENGTH, BETWEEN TRUCK CENTERS . . . . . . . 35’ 3 1/2”

HEIGHT, EXTREME . . . . . . . . . . . . . . . . . . . . . . . . . 15’ 6”

WIDTH, EXTREME . . . . . . . . . . . . . . . . . . . . . . . . . 10’ 8”

DISCHARGE GATE SIZE . . . . . . . . . . . . . . . . . . 30” X 30”

HATCH OPENING . . . . . . . . . . . . . . . . . . . . . . . . . . 34’ 6”

CLEARANCE . . . . . . . . . . . . . . . . . . . . . . . . AAR PLATE C

LIGHT WEIGHT. . . . . . . . . . . . . . . . . . . . . . . 57,000 LBS.

GROSS RAIL LOAD. . . . . . . . . . . . . . . . . . . 286,000 LBS.

LOAD LIMIT . . . . . . . . . . . . . . . . . . . . . . . . 229,000 LBS.

CUBIC CAPACITY . . . . . . . . . . . . . . . . . . . 4,250 CU. FT.

UNCOUPLED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150’

COUPLED TO LIKE CAR . . . . . . . . . . . . . . . . . . . . . . 199’

COUPLED TO BASE CAR . . . . . . . . . . . . . . . . . . . . . 197’

DESIGNED AND BUILT TO AAR SPECIFICATION FOR M-1001

THESE GENERAL DIMENSIONS ARE REPRESENTATIVE AND SUBJECT TO CHANGE WITHOUT NOTICE AS REQUIRED BY CUSTOMER SPECIFICATIONS OR DESIGN IMPROVEMENTS BY THE GREENBRIER COS.

4250 COVERED HOPPER

There are three different types of roof arrangements on the car:

1) Continuous trough (37’ 6”) (shown)

2) Segregated troughs (3 x 10’ 4”)

3) 30” dia. circular hatches

Last Revised: 07/2013

Page 26: This section contains information on alternative systems

 

 

Enclosed Bulk Material Handling 

  

•  This section has examples of completely enclosed material facilities.    

Page 27: This section contains information on alternative systems

Examples of Typical Facility Features

Completely Enclosed Warehouse Dome Storage

Page 28: This section contains information on alternative systems

Examples of Typical Facility Features

Completely Enclosed Shiploader Dustless Shiploading Spout

Page 29: This section contains information on alternative systems

Examples of Typical Facility Features

Railcar Dump Station with Dust Collection Unit Completely Enclosed Conveyors