three-dimensionally resolved simulations of a licoo2 electrode

1
T HREE -D IMENSIONALLY R ESOLVED S IMULATIONS OF A L I C O O 2 E LECTRODE S TRUCTURE O BTAINED VIA FIB/SEM C HRISTIAN W ALCHSHOFER 1 ,T OBIAS H UTZENLAUB 2 ,S IMON T HIELE 2 , B ORIS K ALUDERCIC 1 ,R OBERT S POTNITZ 3 1 CD-adapco ([email protected]), 3 Battery Design LLC ([email protected]) 2 Department of Microsystems Engineering - IMTEK, Laboratory for MEMS Applications ([email protected]) P REFACE Established simulation models for Li-ion batter- ies are formulated in 0D or 1D (Dualfoil), and rely on assumptions, e.g. well defined particle shapes and absence of diffusion between such particles. Fitted solid conductivities have to be applied to match experiments. The 3D Micro-Structural Elec- trochemistry model implemented in STAR-CCM+ extends the well known Dualfoil model to 3D [1] to accurately predict spatial phenomena. S ETUP A VARTA LIC 18650 WC lithium-ion battery was segmented by FIB-SEM in [2] and recon- structed (right box). The reconstructed porous elec- trode block was contacted with a current collector, separator and negative foil (carbon) to form a carte- sian mesh simulation setup comprising 21 M cells. Detailed model parametrization was conducted by applying LiCoO 2 equilibrium potentials from [3] and electrolyte parameters from [4]. LiPF 6 in EC-EMC-DMC (1:1:1, vol.); 20 C The setup assumed an aluminum current col- lector, a perfectly porous ( =1) separator and a carbon anode foil. A 1C charge was applied. C ONCLUSIONS Modeling electrically conductive pathways ac- curately by introducing a third phase, which rep- resents conductive aid and binder, allows for us- ing physically measured conductivities for active materials in simulations. The third modeled phase leads to stronger gradients in electrolyte concentra- tion, affecting cell performance. G EOMETRY G ENERATION The image stack provided by [2] was read into Scilab using the Scilab Image Processing toolbox (SIP), and coarsened (2x) by a majority wins algorithm. Small regions of minor impact were removed by applying a smoothing algorithm. A mesh was generated using pro-STAR and im- ported into STAR-CCM+. No transport was assumed between binder and electrolyte phases. A Java-macro was used therefore to remove electrolyte regions purely contacting binder and vice-versa, thereby re- moving 0.390% of electrolyte and 0.015% of binder cells. M ODEL F ORMULATION Transport equations Solid Liquid J = -σ φ J = -κφ + 2R u F ( 1 - t 0 + ) 1+ d (ln f ± ) d (ln c) (ln c) I S σ φ · dS =0 I S κφ · dS = I S κ d (ln c) · dS ∂t Z V c dV = I S D c · dS ∂t Z V εc dV = I S D c · dS - Z V J · t 0 + F dV D = D 0 ε 1 - d (ln c 0 ) d (ln c) Butler-Volmer kinetics J n,s = J 0 e α a RT - e - α c RT + C ∂t (φ s - φ l ) J 0 = Fk c s c s,max α 1 1 - c s c s,max α 2 c l c l,ref α 3 R ESULTS t = 8 (s) t = 360 (s) t = 3600 (s) SOC = 0 SOC = 0.1 SOC = 1 R EFERENCES [1] Spotnitz et al. 2012 Geometry-resolved electro-chemistry model of li-ion batteries SAE Technical Paper 2012-01-0663 [2] Hutzenlaub et al. 2012 Three-Dimensional Reconstruction of a LiCoO2 Li-Ion Battery Cathode Electrochemical and Solid- State Letters, 15 (3), A33–A36 [3] Karthikeyan, Sikha, White, 2008 Thermodynamic model development for lithium intercalation electrodes. Journal of Power Sources 185 (2), 1398 – 1407. [4] Gering, K. L. 2006 Prediction of electrolyte viscosity for aqueous and non-aqueous systems: Results from a molec- ular model based on ion solvation and a chemical physics framework. Electrochimica Acta 51 (15), 3125 – 3138. [5] Hutzenlaub et al. 2013 Electrochemical modelling in a FIB/SEM based three-phase reconstruction of a LiCoO2 Li- ion battery cathode to appear

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THREE-DIMENSIONALLY RESOLVED SIMULATIONS OF ALICOO2 ELECTRODE STRUCTURE OBTAINED VIA FIB/SEM

CHRISTIAN WALCHSHOFER1, TOBIAS HUTZENLAUB2, SIMON THIELE2,BORIS KALUDERCIC1, ROBERT SPOTNITZ3

1CD-adapco ([email protected]), 3 Battery Design LLC ([email protected])2 Department of Microsystems Engineering - IMTEK, Laboratory for MEMS Applications ([email protected])

PREFACEEstablished simulation models for Li-ion batter-

ies are formulated in 0D or 1D (Dualfoil), and relyon assumptions, e.g. well defined particle shapesand absence of diffusion between such particles.Fitted solid conductivities have to be applied tomatch experiments. The 3D Micro-Structural Elec-trochemistry model implemented in STAR-CCM+extends the well known Dualfoil model to 3D [1] toaccurately predict spatial phenomena.

SETUPA VARTA LIC 18650 WC lithium-ion battery

was segmented by FIB-SEM in [2] and recon-structed (right box). The reconstructed porous elec-trode block was contacted with a current collector,separator and negative foil (carbon) to form a carte-sian mesh simulation setup comprising 21 M cells.

Detailed model parametrization was conductedby applying LiCoO2 equilibrium potentials from[3] and electrolyte parameters from [4].

LiPF6 in EC-EMC-DMC (1:1:1, vol.); 20 ◦C

The setup assumed an aluminum current col-lector, a perfectly porous (ε = 1) separator and acarbon anode foil. A 1C charge was applied.

CONCLUSIONSModeling electrically conductive pathways ac-

curately by introducing a third phase, which rep-resents conductive aid and binder, allows for us-ing physically measured conductivities for activematerials in simulations. The third modeled phaseleads to stronger gradients in electrolyte concentra-tion, affecting cell performance.

GEOMETRY GENERATION

The image stack provided by [2] was read into Scilab using the ScilabImage Processing toolbox (SIP), and coarsened (2x) by a majority winsalgorithm. Small regions of minor impact were removed by applying asmoothing algorithm. A mesh was generated using pro-STAR and im-ported into STAR-CCM+. No transport was assumed between binderand electrolyte phases. A Java-macro was used therefore to removeelectrolyte regions purely contacting binder and vice-versa, thereby re-moving 0.390% of electrolyte and 0.015% of binder cells.

MODEL FORMULATIONTransport equations

Solid Liquid

J = −σ∇φ J = −κ∇φ+2RuTκ

F

(1− t0+

) [1 +

d (ln f±)

d (ln c)

]∇ (ln c)∮

S

σ∇φ · dS = 0

∮S

κ∇φ · dS =

∮S

κd∇ (ln c) · dS

∂t

∫V

c dV =

∮S

D ∇c · dS ∂

∂t

∫V

ε c dV =

∮S

D ∇c · dS−∫V

J ·∇t0+F

dV

D = D0 ε

[1− d (ln c0)

d (ln c)

]Butler-Volmer kinetics

Jn,s = J0

(eαa F ηRT − e−

αc F ηRT

)+ C

∂t(φs − φl) J0 = F k

(cs

cs,max

)α1(1− cs

cs,max

)α2(

clcl,ref

)α3

RESULTS

t = 8 (s) t = 360 (s) t = 3600 (s)

SOC = 0 SOC = 0.1 SOC = 1

REFERENCES

[1] Spotnitz et al. 2012 Geometry-resolved electro-chemistrymodel of li-ion batteries SAE Technical Paper 2012-01-0663

[2] Hutzenlaub et al. 2012 Three-Dimensional Reconstruction ofa LiCoO2 Li-Ion Battery Cathode Electrochemical and Solid-State Letters, 15 (3), A33–A36

[3] Karthikeyan, Sikha, White, 2008 Thermodynamic modeldevelopment for lithium intercalation electrodes. Journal ofPower Sources 185 (2), 1398 – 1407.

[4] Gering, K. L. 2006 Prediction of electrolyte viscosity foraqueous and non-aqueous systems: Results from a molec-ular model based on ion solvation and a chemical physicsframework. Electrochimica Acta 51 (15), 3125 – 3138.

[5] Hutzenlaub et al. 2013 Electrochemical modelling in aFIB/SEM based three-phase reconstruction of a LiCoO2 Li-ion battery cathode to appear