three-phase rogowski coil based e-meter solution
TRANSCRIPT
TI DesignsThree Phase Rogowski Coil Based E-Meter Solution
TI Designs Design FeaturesTI Designs provide the foundation that you need The board can be configured to:including methodology, testing and design files to • 3-phase 0.2% energy metering solutionquickly evaluate and customize the system. TI Designs
• Software di/dt integration and energyhelp you accelerate your time to market.calculation library provides for easy codedevelopmentDesign Resources
• Software integrator solution – minimalTIDM-3PHMETER- hardware changes to migrate from existingTool Folder Containing Design FilesROGOWSKI C- based solutionsMSP430F67791A Product Folder • No effect of DC components of currentTPS54060 Product Folder
• Current sensing immune to EMI• No phase shift in current measurement
ASK Our E2E ExpertsFeatured ApplicationsWEBENCH® Calculator Tools
The applications are as follows:• E-meter with Rogowski coil current sensors• Utility metering• Power quality meters• Grid infrastructure meters
An IMPORTANT NOTICE at the end of this TI reference design addresses authorized use, intellectual property matters and otherimportant disclaimers and information.
All trademarks are the property of their respective owners.
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System Description www.ti.com
1 System DescriptionThis design, featuring the MSP430F67791A microcontroller, implements a highly integrated single chipelectricity metering solution with support for Rogowski Coil current sensors. Hardware and software designfiles are provided to enable calculation of various parameters for multi-phase energy measurement suchas RMS current and voltage, active and reactive power and energies, power factor, and frequency. Theadded hardware and software support for Rogowski coils make it easy to interface with Rogowski coilswith minimal hardware changes when migrating from traditional current transformers. The Rogowski coilcurrent sense library implements an efficient software integration of the Rogowski output, enabling this tobe a single chip solution for three-phase e-metering. The software package also includes a dummyapplication for quick and easy evaluation of the hardware and software.
2 Design FeaturesThis design is modelled after the EVM430-F6779 metering EVM, and has the same feature set as thatboard, except for the current measurement front-end, which has been modified to support Rogowski coils.Keeping a similar design as the CT based EVM enables easy migration from CT based solutions to aRogowski coil based current measurement solution. The software library has been developed to performintegration of the Rogowski coil output and calculate active, reactive and apparent powers, along withfrequency and optionally, RMS voltage and current. The library functions are easily accessible through anAPI, making it easy to develop host applications to run the library and run auxiliary functions like display,communications and calibration. A dummy application is also packaged with the software, featuring aUART based interface to interact with the meter. The RS232 port on the meter can be connected to a PCand the user can log the metering data, and read and write each phase's calibration data to the flashmemory using any serial port monitor (such as HyperTerminal).
3 Block DiagramFigure 1 shows the basic block diagram of the EVM. The phase voltages are fed to the microcontroller’sSigma-Delta ADC inputs after passing through a resistor divider. The di/dt output of the Rogowski coils arepassed through passive anti-aliasing filters before feeding into the controller’s sigma delta inputs. Noanalog integration or gain stage is needed for the Rogowski coil outputs, since the software takes care ofintegration, and each of the controller’s sigma delta blocks features a built in programmable gain amplifierwith a gain of up to 128.
The built in LCD controller of the MCU is used to interface with a 160 segment LCD for displaying themetering results, and an isolated RS-232 interface is used to communicate with a PC using the dummyapplication.
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www.ti.com Circuit Design and Component Selection
Figure 1. Block Diagram of Rogowski Coil EVM
4 Circuit Design and Component Selection
4.1 Power SupplyPower supply to the board can either be provided by the MSP430 FET programmer during debugging, orusing the switching power supply module on board. The switching power supply provides a single outputvoltage of 3.3 V directly from the ac mains at 100 V to 230 V RMS. In the configuration shown, the meteris powered as long as there is AC voltage on Phase C, corresponding to pad LINE 3 on the hardware andP3+1 on the schematic. The internal circuitry of a switching power supply is omitted from this applicationreport. For the drive of the power supply, refer to the documentation of the power supply module.
4.2 Analog InputsThe MSP430 analog front end, which consists of the ΣΔ ADC, is differential and requires that the inputvoltages at the pins do not exceed ±930 mV (gain = 1). To meet this specification, the current and voltageinputs must be divided down. In addition, the ΣΔ24 allows a maximum negative voltage of -1 V. Therefore,AC signals from mains can be directly interfaced without the need for level shifters. This section describesthe analog front end used for voltage and di/dt channels.
4.2.1 Voltage InputsThe voltage from the mains is usually 230 V or 120 V and must be brought down to a range of 930 mV.The analog front end for voltage consists of spike protection varistors followed by a simple voltage dividerand a RC low-pass filter that acts like an anti-alias filter. Figure 2 shows the voltage divider and anti-aliascircuit implemented on the board.
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SM
AJ5
.0C
A
AGND
12
k
4.3k
4.3k
12
k
4.3k
4.3k
47n47n
47n 47n
1n
TV
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R23R2
6
R27
R28
C7C18
C19 C20
C7
6
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I1-
CUR1+CUR1+
CUR1-CUR1-
47p
47p
15n
AGND
AGND
330k 330k 330k
2.3
7K
1k
1k
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C1
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R5 R6 R7
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R32R
1
L1
LINE1
V1+P1+1
V1-AGNDNEUTRAL
LINE1
V1
Software Description www.ti.com
Figure 2. Voltage Input Circuit
4.2.2 4.2.2 di/dt InputThe di/dt inputs from the Rogowski coils must be passed through a passive 2-pole RC filter in order toreject any high frequencies that may cause aliasing in the ADC, especially since the coils have a very highbandwidth. di/dt Input Front End illustrates the passive anti-alias filter used in the design. A TVS diode isprovided at the input in order to prevent the input to the sigma delta from going beyond the specifiedlimits.
di/dt Input Front End
5 Software DescriptionThis section describes the Softdidt Rogowski Coil metering library and the dummy application used to testand calibrate the EVM. The software is developed in the IAR Embedded Workbench for MSP430microcontrollers.
The software for the three-phase metrology using Rogowski coils is discussed in this section. Theapplication programmer’s interface (API) functions are described together with their function parametersand their return values. The software itself is supplied as a library, which exposes a clearly defined APIwith C prototyped function entry points, and which can be linked against application code, makingsoftware development easy. The following functionality is accessible using these API calls:• Configuration for run time adapting the library (calibration constants to include gain, phase, and zero
offset trim, other run time options such as choice of test pulse output)• Event capture for easy application interfacing (low line voltage, over current, reverse current)• Signal processing chain hooks for advanced users (intermediate calculation values)
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Energy Accumulation (x3 phases)
F1 2 3
±TRIMDELAY
Period
SS2
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F4
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Zero Crossing Detect (xl phase)
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API Support
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www.ti.com Software Description
5.1 High-Level Architecture of the SoftwareSoftware Signal Flow describes the basic signal flow through the software. Voltage samples acquired bythe SD24 are passing through two high-pass filters before being corrected for the signal path delay.Current samples pass through a single high-pass filter for DC-removal before being integrated and passedon through an additional high-pass filter, which compensates for the cancellation of the pole of the firsthigh-pass filter in the integrator. After that, the filtered voltage and current samples are used to calculatethe active and reactive energy. They also can be accessed by the API calls. For the calculation of thereactive energy, the voltage samples are shifted by 90° before being multiplied with the current samples.For both paths, the calibration values for offset and gain are applied and the results are finally scaled tothe units published in the API documentation below.
Software Signal Flow
5.2 Energy Meter SoftwareThis section details the contents of the package and the available API calls. Note that only minoradjustments for the sensor are necessary and that all other functions can be used as-is.
5.2.1 Contents of the Library PackageThe package for the library contains the following files:• The file softdidt.h in the directory Library\include. This is the file containing the export definitions for the
API functions and their return codes and the setup definitions for the phases. The contents will bedetailed later in this guide.
• The file Library.r43 in the directory Library\Release. This is the Rogowski-coil software library againstwhich the application code needs to be linked.
• An example project in the directory Dummyapp is detailed later in this document.
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5.2.2 API Functions
5.2.2.1 Initialization FunctionsThe following list the initialization functions.
DiDtInitLibrary()Prototype uint16_t DiDtInitLibrary(void)Parameters NoneReturn Value uint16_t version - library version number in the form 0xHHLLDescription Performs any required software initialization of the library.Comments 0xHH is the major version number and 0xLL is the minor version number;
changes to the major version number represent incompatible feature setchanges.
DiDtInitHardware()Prototype status_t DiDtInitHardware(const sensor_routing_t *adcchannels)Parameters sensor_routing_t * adcchannels - filled with the mapping between ADC
channel and sensor input, one for each phaseReturn Value status_t result – result codeDescription Informs the library of the hardware set up.Comments The library expects that the processor clock is already running at its high rate,
and this function call will configure the ADC channels and one timer needed torun.
DiDtInitSensors()Prototype status_t DiDtInitSensors(const sensor_setups_t *sensors)Parameters sensor_ setups_t * sensors - array of setup structures, one for each phaseReturn Value status_t result – result codeDescription Sets up any sensor to sensor variations for the attached Rogowski coils.Comments None
DiDtInitAccumulators()Prototype status_t DiDtInitAccumulators(const sensor_accumulators_t *sensors)Parameters sensor_accumulators_t * sensors - accumulator structure to updateReturn Value status_t result – result codeDescription Initialise the accumulator setComments This function is required to set the continuation point for the accumulators
after a power cycle, for example having retrieved them from non-volatilememory.
5.2.2.2 Obtaining Running ResultsThe following functions are used to obtain running results.
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DiDtReadSnapshot()Prototype status_t DiDtReadSnapshot(sensor_results_t *sensors)Parameters sensor_results_t * sensors - result structure to updateReturn Value status_t result – result codeDescription Collects the last second snapshot of the sensor readings.Comments Calling this function at a rate faster than the accumulation period will merely
return the last snapshot multiple times. Callers can check if the data has beenupdated since the last poll by inspecting the sequence number, which isincremented once per accumulation period.
DiDTReadAccumulators()Prototype status_t DiDtReadAccumulators(sensor_accumulators_t *sensors)Parameters sensor_accumulators_t * sensors - accumulator structure to updateReturn Value status_t result – result codeDescription Reads the current accumulator set.Comments Calling this function at a rate faster than the accumulation period has no
effect, the accumulators are read only.
5.2.2.3 Runtime ChangesThe following functions are for runtime changes.
DiDtAdjustTestPulse()Prototype status_t DiDtAdjustTestPulse(const test_pulse_t *setting)Parameters Test_pulse_t setting - pointer to test pulse settingsReturn Value status_t result – result codeDescription Updates the test pulse settingsComments A setting change also clears out the internal pulse accumulator since it would
be in the wrong scale; this is therefore also the case at startup when callingthis function for the first time.
5.2.2.4 Registering Callout FunctionsThe following functions are for registering callout functions.
DiDtRegisterMetrologyCallout()Prototype status_t DiDtRegisterMetrologyCallout(metrocallout_t function, void *param)Parameters status_t DiDtRegisterMetrologyCallout(metrocallout_t function, void *param)
void * param - An opaque parameter to pass to the function when it is calledReturn Value status_t result – result codeDescription Registers a single function with the library that will be called when a metrology
event occursComments None
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DiDtRegisterSampleCallout()Prototype status_t DiDtRegisterSampleCallout(samplecallout_t function, void *param)Parameters samplecallout_t function - Function to register, or NULL to deregister void *
param - An opaque parameter to pass to the function when it is calledReturn Value status_t result – result codeDescription Registers a single function with the library that will be called when raw sample
data is available for each phase.Comments None
5.2.3 Data TypesThe following data types are used in addition to those in <stdint.h> per ISO9899:1999.
Table 1. Data Types
Data Type Descriptionbool_t A boolean taking the values TRUE (!FALSE) or FALSE (0) onlystatus_t An alias of uint16_t for returning success or error codesadcchannel_t An alias of uint16_t for specifying an ADC channel numberadcgain_t An alias of uint16_t for specifying the ADC gain valuemetro_reason_t An alias of type uint16_t containing reason codes which may be passed to callout
functions to inform the application code that some interesting event has occurred withinthe metrology. The codes are detailed in Section 4.2.5.
metrocallout_t A function pointer called when the library has interesting events to report, called with asubreason code indicating the event of interest, and the opaque handle that wassupplied when the function pointer was registered
samplecallout_t A function pointer called when the library has interesting events to report, called withthe filtered voltage and current sample, and the opaque handle that was supplied whenthe function pointer was registered
phasemask_t A bitmap of active phases when passing multiple structures around
5.2.4 Data StructuresThe data structures used in the library and the API functions can be found in the header file softdidt.h. Inthis header file, the scaling of the different results is also explained. The two main structures usedthroughout the software, sensor_results_t and sensor_accumulators_t, contain the measurement resultsthat are detailed in Section 5.2.4.1 and Section 5.2.4.2. The structures used during calibration of thesystem are outlined in their respective sections.
5.2.4.1 sensor_results_tTable 2 describe the fields in sensor_results_t.
Table 2. Fields in sensor_results_t
Variable Type Scaling RemarkVrms Uint16_t V*2-7 RMS VoltageIrms Uint16_t V*2-8 RMS Currentwh Uint16_t Wh/s*2-8 Active Energyvarh Uint16_t VARh/s*2-8 Rwatts Uint16_t W Instantanous Active Powerline_frequency Uint16_t Hz*2-10 Frequencywh_forward Uint8_t - Direction of Wh (Fwd=1)
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Table 2. Fields in sensor_results_t (continued)Variable Type Scaling Remarkvarh_forward Uint8_t - Direction of VARh (Fwd=1)sequence Uint8_t - Free running sequence number
5.2.4.2 sensor_accumulators_tThis structure contains the current results for each phase in a sub-structure “phases” of the typesensor_accumulator_t and the phasemask defining the phase(s) used.
Table 3. Fields in sensor_accumulators_t
Variable Type Scaling Remarknet_wh int64_t Wh *2-8 Net Wh (active)net_varh int64_t VARh *2-8 Net VARh (reactive)
5.2.5 Callout ReasonsThe following reason codes may be passed to the callout functions to inform the application code thatsome interesting event has occurred within the metrology.
Table 4. Metrology Callout Reasons
Definition DescriptionSUBREASON_VOLTAGE_SAG Voltage sag in progressSUBREASON_OVER_CURRENT Gross over-current detectedSUBREASON_REVERSE_CURRENT Reverse current detectedSUBREASON_SUSPECT_FREQUENCY Suspect mains frequencySUBREASON_ACCURACY_LOST Calculation accuracy error detected.
NOTE: The library manages the intermediate accuracyinternally; therefore, this code is not currently used.
SUBREASON_NEW_SNAPSHOT New summation results are available
6 Meter Demo
6.1 EVM Overview
6.1.1 Loading the Example CodeOpening the ProjectThe source code is developed in the IAR™ IDE using IAR compiler version 6.x. The project files cannotbe opened in earlier versions of IAR. If the project is loaded in a version later than 6.x, a prompt to createa backup is displayed, and you can click YES to proceed. For the first time it is recommended tocompletely rebuild the project.
Open IAR Embedded Workbench, find and load the project Dummyapp.ewp, and rebuild all. (Refer toRebuilding the Project).
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Meter Demo www.ti.com
Rebuilding the Project
Load the project onto the EVM by clicking “Debug and Download” from the Project drop down menu. Thiswill launch the application.
Calibrating Over Rs232Calibration is best performed using a meter test station and test pulse, but a rough calibration can beperformed using a known current and voltage source via the serial terminal. Connect to the display PCBvia the isolated serial port using 9600bps 8N1 and no handshaking. The description here describes a zerooffset calibration of just one phase, but in a production situation all three phases could be zero offsetcalibrated in parallel, with the addition of more complex software.
To start calibration:
Select the phase to operate on, here, using phase Aphase=0and read back the active settings using read
If the flash memory has been erased the values will all be 0xFFFF, a sensible initial set of values to startwith would be to enter the following assignments:
wh_gain=16384
wh_offset=0
varh_gain=16384
varh_offset=0
delay=0
creep_threshold=0
write
Zero OffsetApply a known current of 15A and 240V and 0, this is convenient because it is 3600W per phase (which ininternal units corresponds to 256 × 2-8Wh/s). The actual current should merely be selected to be wellaway from zero.
Turn logging on and observe the output values over a couple of seconds. Sum the values for each phaseand divide by 256, this coarse correction should then be applied to the default of 16384 set earlier. Forexample
log=1A, +230, -2, 3234B, +260, +1, 3656C, +255, -3, 3585A, +233, -2, 3235B, +260, +1, 3656C, +256, -3, 3600wh_gain=18118
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Rebuilding the Project (continued)calculated as (16384 × 2 × 256) / (230 + 233) = 18118
Apply zero current to the meter and accumulate energy over a reasonable period of time, in this example30 seconds is selected
zero offset=30
the meter will calculate the correction factor and update the local RAM copy.
Delay trimSet the test load to 15A and 240V and 60, adjust the delay register in the range 0-255 to achieve anoutput of 128 × 2-8Wh/s.
Gain trimApply a known current of 15A and 240V and 0, check the gain having set the phase and zero offset.Having applied the new calibration values, the results can be committed to flash using the write command.In the event of a mistake, the modified values can be discarded by either selecting another phase with the‘phase’ command or reading back the stored settings with ‘read’.
7 Test Results and Calibration
Metrology ResultsThe metrology results obtained by using a metrology test setup are shown in Error (%) vs. Input Current(A), at 230V, 50Hz. The meter was tested from 0.05A to 100A (Dynamic range of 2000:1) at 230V, and 0⁰,+60⁰ and -60⁰ current. The test pulse generated by the meter was fed into the test setup which comparedthe test pulse frequency against the actual power to generate the error percentage.
Error (%) vs. Input Current (A), at 230V, 50Hz
8 Design FilesThis section provides the schematics and layout images used for this design.
8.1 SchematicsThe schematics are presented in the following order:
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Clock Headers
AuxVcc Headers LCD Contrast
Watch Crystal
Analog Power Digital Power
Volta
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User ButtonsLCD
I2C Pullups
JTAG
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P1.4/MCLK/CB1/A47
P1.3/ADC10CLK/A38
P1.2/ACLK/A29
P1.1/TA2.1/VEREF+/A110
P1.0/TA1.1/VEREF-/A011
P2.4/PM_TA2.012
P2.5/PM_UCB0SOMI/PM_UCB0SCL13
P2.6/PM_UCB0SIMO/PM_UCB0SDA14
P2.7/PM_UCB0CLK15
P3.0/PM_UCA0RXD/PM_UCA0SOMI16
P3.1/PM_UCA0TXD/PM_UCA0SIMO17
P3.2/PM_UCA0CLK18
P3.3/PM_UCA1CLK19
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P3.5/PM_UCA1TXD/PM_UCA1SIMO21
COM022
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P1.7/COM325
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P5.2/COM628
P5.3/COM729
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P5.4/SDCLK/R2331
P5.5/SD0DIO/LCDREF/R1332
P5.6/SD1DIO/R0333
P5.7/SD2DIO/CB234
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DVSYS 69DVSS2 70
S16/P9.0 71S15/P9.1 72S14/P9.2 73S13/P9.3 74S12/P9.4 75S11/P9.5 76S10/P9.6 77S9/P9.7 78
S8/P10.0 79S7/P10.1 80S6/P10.2 81S5/P10.3 82S4/P10.4 83S3/P10.5 84S2/P10.6 85S1/P10.7 86S0/P11.0 87
CB3/TA3.1/P11.1 88TA1.1/P11.2 89TA2.1/P11.3 90
CBOUT/P11.4 91TRCCLK/TACLK/P11.592
BSL_TX/PM_TA0.0/P2.093BSL_RX/PM_TA0.1/P2.194
PM_TA0.2/P2.2 95PM_TA1.0/P2.3 96SBWTCK/TEST 97
TDO/PJ.0 98TCLK/TDI/PJ.1 99
TMS/PJ.2 100TCK/PJ.3 101
SBWTDIO/NMI/RST102
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SV1
34
R5
9
R6
0
R6
1
R5
8
12345
SV2
R4
9
R5
2
R4
2R
43
R4
6
R4
5R
44
R4
0
R4
1
123
JP4
123
JP5 123
JP6 123
JP7 123
JP8 123
JP9
R48
C27 C25 C43
1JP2
2
LE
D_
AC
T
LE
D1
LE
D2
LE
D3
LE
D_
RE
AC
T
LE
D4
LE
D5
LE
D6
1234
DGND
1234
DVCC
C49
12
BT
N4
12
BT
N2
12
BT
N1
12
BT
N3
12
RE
SE
T
1JP13
C63
R4
R99
R100
R101
R102
R103
123
AU
XV
CC
3
12
HD1D44
TDO
TDO
TDO
TDI
TDI
TMS
TMS
TCK
TCK
TCK
S4
S4
S5
S5
S6
S6
S7
S7
S10
S10
S11
S11
S12
S12
S13
S13
S14
S14
S15
S15
S16
S16
S17
S17
S18
S18
S19
S19
S20
S20
S21S
21
COM0
COM0
COM1
COM1
COM2
COM2
COM3
COM3
S8
S8
S9
S9
R13
R13
R23
R23
R33
R33
S22
S2
2S23
S2
3
S1
S1
VR
EF
VR
EF
S0
S0
S2
S2
S3
S3
AV
CC
AGND AGND
DGND
DGND DGND
DV
CC
DVCC
DV
CC
V1
+V
1-
I1+
I1-
I2+
I2-
V2
+V
2-
V3
+V
3-
I3+
I3-
IN+
IN-
INTEXT
S39
S3
9S38
S3
8S37
S3
7S36
S3
6S35
S3
5S34
S3
4S33
S3
3S32
S3
2S31
S3
1S30
S3
0S29
S2
9S28
S2
8S27
S2
7S26
S2
6S25
S2
5S24
S2
4
RESET
RESET
BTN1
BTN1
BTN2
BTN2
LE
D1
LED1
LE
D2
LED2
LE
D3
LED3
LE
D4
LE
D4
VA
SY
S1
/2
VA
SY
S1
/2
VA
SY
S1
/2
VA
SY
S1
/2
VC
OR
E
VC
OR
E
AU
XV
CC
1
AU
XV
CC
1
AUXVCC1
AU
XV
CC
2
AU
XV
CC
2
AUXVCC2
AU
XV
CC
3
AUXVCC3
AUXVCC3
DVSYS_VDSYS
DV
SY
S_
VD
SY
S
DV
SY
S_
VD
SY
S
DVSYS_VDSYS
RS232_RXDRS232_TXD
EZ-RF_RXDEZ-RF_TXD
SDA
SDA
SCL
SCL
AC
T
ACT
RE
AC
T
RE
AC
T
LE
D6
LED6
LE
D5
LED5
SMCLK
SMCLK
MCLK
MCLK
ACLK
ACLK
IR_TXDIR_RXD
IR_SD
BTN3
BTN3
BTN4
BTN4
XOUT
XOUT
XIN
XIN
DRESET
DRESET
DTCK
DTCK
DTMS
DTMS
DTDI
DTDI
DTDO
DTDO
TEST/SBWTCK
TEST/SBWTCK
TEST/SBWTCK
RF
_S
OM
IR
F_
SIM
OR
F_
CL
K
RF_VREG_ENRF_RESETCCRF_CCA
RF_SFD
RF_GPIO1RF_GPIO2RF_CS
RF
_F
IFO
PR
F_
FIF
O
CBOUT
CBOUT
VMON
RTCCLK
RTCCLK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
L
K
I
H
G
F
E
D
C
B
A
16151413121110987654321
A
B
C
D
E
F
G
H
I
K
L
MSP430F67791
MSP430F6779IPEU
+
Design Files www.ti.com
Figure 3. Schematics Page 1
12 Three Phase Rogowski Coil Based E-Meter Solution TIDU474–September 2014Submit Documentation Feedback
Copyright © 2014, Texas Instruments Incorporated
Analog Front-End (Voltage)Analog Front-End (Current)
47p
47p
47p
47p
15n
15n
AGND
AGND
AGND
AGND
330k 330k 330k
2.3
7K
1k
330k 330k 330k
2.3
7K
1k
1k
1k
S2
0K
27
5S
20
K2
75
EXCML20A
EXCML20A
SM
AJ5
.0C
AS
MA
J5
.0C
AS
MA
J5
.0C
A
47p
47p
15n
AGND
AGND
330k 330k 330k
2.3
7K
1k
1k
S2
0K
27
5
EXCML20A
EXCML20A
SM
AJ5
.0C
A
AGND
AGND
AGNDAGND
12
k
4.3k
4.3k
12
k
4.3k
4.3k
47n47n
47n 47n
1n
AGND
12
k
4.3k
4.3k
12
k
4.3k
4.3k
47n47n
47n 47n
1n
AGND
12
k
4.3k
4.3k
12
k
4.3k
4.3k
47n47n
47n 47n
1n
AGND
12
k
4.3k
4.3k
12
k
4.3k
4.3k
47n47n
47n 47n
1n
C2
C11
C1
C9
C8
C10
R5 R6 R7
R1
5
R14
R8 R9 R10
R1
7
R16
R32
R33
R1
R2
L1
L3
TV
S2
TV
S3
TV
S4
C3
C13
C12
R11 R12 R13
R1
9
R18
R34
R3
L5
L6
TV
S1
LINE1
LINE2
LINE3
NEUTRAL
I1+
I1-
I2+
I2-
I3+
I3-
IN+
IN-
R2
2
R21
R23R2
6
R27
R28
C7C18
C19 C20
C7
6
R2
9
R30
R31R1
04
R105
R106
C5C16
C17 C64
C6
5
R1
22
R123
R124R1
25
R126
R127
C77C78
C79 C80
C8
1
R1
28
R129
R130R1
31
R132
R133
C82C83
C84 C85
C8
6
V1+P1+1
I1+
I1-
V1-
V2+
V2-
P2+1
AGND
AGND
V3+
V3-
P3+1
IN-
NEUTRAL
NEUTRAL
NEUTRAL
LINE1
LINE2
LINE3
CUR1+CUR1+
CUR1-CUR1-
CURN-
CURN+ IN+
I3-
I3+
CUR3-
CUR3+
CUR2+
CUR2-
I2+
I2-
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
L
K
I
H
G
F
E
D
C
B
A
16151413121110987654321
A
B
C
D
E
F
G
H
I
K
L
V2
V1
V3
www.ti.com Design Files
Figure 4. Schematics Page 2
13TIDU474–September 2014 Three Phase Rogowski Coil Based E-Meter SolutionSubmit Documentation Feedback
Copyright © 2014, Texas Instruments Incorporated
DVCC
2.2uF10
0u
F/1
00
V
0.22uF/305VAC
0.22uF/305VAC
Vsupply
1N4007
1N4007
1N4757A
1N4757A
0
0.22uF/305VAC1N4007
1N4757A1
50
uF
0.1
uF
SMAJ5.0ABCT
4.7u/400V
TPS54060_DGQ_10
1M
33
.2K 1M
0.01uF
0.1
uF
100
100
100
22
.1k
.056uF 100pF
NEUTRAL
NEUTRAL
NEUTRAL
B1
60
1mH
47uF
NEUTRAL
51
.13
1.6
k1
0k
NEUTRAL
C48
C1
02
C46
C50
D20
D22D21
D19
R39
C39D18
D17
LL
NN
NCNC
26 26
22 22
VO+ VO+
VO- VO-
C1
01
C4
2
ZD
3
C100
123
JP
3
BOOT1
VIN2
EN3
SS/TR4
RT/CLK5 PWRGD 6VSENSE 7
COMP 8GND 9
PH 10
U3
R3
5R
37
R3
8
C45
C4
7
R92
R93
R94
R9
5
C60 C61
D2
3
L7
C62
R9
6R
97
R9
8
VCC_PL
VCC_PL
DGND
DGND
NEUTRAL
NEUTRAL
VCC_ISO
VCC_ISO
P1+1
P2+1
P3+1
P3+1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
L
K
I
H
G
F
E
D
C
B
A
16151413121110987654321
A
B
C
D
E
F
G
H
I
K
L
+
+
VCC Select
Un-isolated VCC from AC Mains
Isolated VCC from AC Mains
Design Files www.ti.com
Figure 5. Schematics Page 3
14 Three Phase Rogowski Coil Based E-Meter Solution TIDU474–September 2014Submit Documentation Feedback
Copyright © 2014, Texas Instruments Incorporated
RF Daughter Card
IR Pulse In/OutIsolated RS232 Communication
EZ-RF Connect
Act / React
EEPROM
DGND
DGND
DGND
PS8802
PS8802
SL127L6TH
1kTIL191
VCC
10
uF
0.1
uF
DGND
1kTIL191
VCC
DGND
DVCC
0000
00000000
0
00
DVCC
DVCC
47
DGND
0.1uF
4.7uF
DGND DGND
2.2k
68
DVCC
DNP
1.5k
1k1
0k
22
0
BC857BSMD
BC857BSMD
0.1
uF
LL103A
10uF
10uF
LL103A
LL103A
LL
10
3A
1k
2.2k
DN
P
0.1uF
DGNDDGND
24C02CSN
0.1
uF
DVCC
DGND
DGND
DGND
000
162738495
RS-232
G1
G2
2
3
78
5
6
U1
2
3
78
5
6
U2
1
RX
_E
N
21
TX
_E
N
2
1 23 45 67 89 10
11 1213 1415 1617 1819 20
RF2RF2
1 23 45 67 89 10
11 1213 1415 1617 1819 20
RF1RF1
EZ-RF
21
43
56
R68
1
2 3
4OPTO1
C5
8
C5
9
1JP11
2
R72
1
2 3
4OPTO2
1JP12
2
R74R76R80R82
R75R81R83R84R85R86R88R91
R87
R90R89
VCC2TXDRXDSDVCC1GND
R4
7
C52
C51
R69
R65R66
R67
R62R
63
R6
4Q2
Q1
C5
4D24
C56
C55
D26
D25
D2
7R
78
R71
R7
0
C57
84
SCL6
SDA 5
A01A12A23
WP7VCC
GND
IC1
C4
1
R79R77R73
1
ACT
2
1
REACT
2
RF_FIFORF_FIFO
RF_FIFOPRF_FIFOP
RF_SFDRF_CCA
RF_SOMIRF_SIMORF_CLKRF_CS
UART_TX
DVCC
DVCC
DVCC
DGND
RF_GPIO2
ACTIR_SD
IR_RXDIR_TXD
REACT
DB9_-12V
DB9_GND
DB9_+12V
UART_RXRS232_RXD
RS232_TXD
EZ-RF_TXD
EZ-RF_RXD
SCL
SDA
RF_RESETCC
RF_RESETCC
RF_VREG_EN
RF_GPIO1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
L
K
I
H
G
F
E
D
C
B
A
16151413121110987654321
A
B
C
D
E
F
G
H
I
K
L
IRDA
Arr
ay
EE
PR
OM
www.ti.com Design Files
Figure 6. Schematics Page 4
Bill of Materials
15TIDU474–September 2014 Three Phase Rogowski Coil Based E-Meter SolutionSubmit Documentation Feedback
Copyright © 2014, Texas Instruments Incorporated
Design Files www.ti.com
Table 5. BOM
Qty Value Digikey # Description Eagle Library Package Board Designator1 24C02CSN 24LC02B-I/SN-ND IC EEPROM 2KBIT 400KHZ 24C02CSN IC1
8S1 32.768 KHZ 300-8341-1-ND CRYSTAL 32.768 KHZ 6PF LF Crystal XT1
SM2 12pF 311-1059-1-ND CAP CER 12PF 50V 5% NPO C-EUC0603 C37 C404 1n 399-1136-1-ND CAP CER 0.001UF 50V 10% C-EUC0805 C65 C76 C81 C86
X3 15n 311-1143-1-ND CAP CER 0.015UF 50V 10% C-EUC0805 C8 C10 C12
X16 47nF 399-8092-1-ND CAP CER 0.047UF 25V Y5V C-EUC0805 C17 C19 C5 C7 C16 C18
060 C20 C64 C77 C78 C79 C80C82 C83 C84 C85
9 100nF 311-1343-1-ND CAP CER 0.1UF 50V Y5V C-EUC0603 C23 C25 C27 C28 C30 C31060 C33 C36 C43
7 0.1uF 311-1343-1-ND CAP CER 0.1UF 50V Y5V C-EUC0603 C41 C42 C52 C53 C54 C57060 C59
2 0.47uF 311-1428-1-ND CAP CER 0.47UF 16V 10% C-EUC0603 C38 C44X7
9 4.7uF 311-1455-1-ND CAP CER 4.7UF 10V 10% C-EUC0603 C22 C24 C26 C29 C32 C34X5R C35 C51 C49
6 47p 311-1484-1-ND CAP CER 47PF 500V 5% C-EUC0805 C1 C2 C3 C9 C11 C13NPO
1 10uF 399-3685-1-ND CAP TANT 10UF 6.3V 20% CPOL-USCT3216 C55 C56 C5812
1 4.7u/400V 399-6097-ND CAP ALUM 4.7UF 400V 20% CPOL-USE5-10.5 C100R
8 - 3M9447-ND CONN HEADER VERT SGL JP1E ACT JP2 JP11 JP12 REACT2P RX_EN TX_EN HD1
8 - 3M9448-ND CONN HEADER VERT SGL JP2E JP3 JP4 JP5 JP6 JP7 JP83P JP9 JP10 AUXVCC3
8 - 961105-6404-AR CONN HEADER VERT SGL MA05-1 SV25P
3 - 3M9449-ND CONN HEADER VERT SGL MA04-1 DGND DVCCs4P
1 - A106735-ND CONN HEADER VERT DUAL JP2Q SV14 S20K275 495-1417-ND VARISTOR 275V RMS 20MM R S20K275 R1 R2 R32 Orange 511-1245-ND LED 3.1MM 610NM ORANGE LED3MM LED_3 LED_42 Green 511-1247-ND LED 3.1MM 563NM GREEN R LED3MM LED_1 LED_6
T
16 Three Phase Rogowski Coil Based E-Meter Solution TIDU474–September 2014Submit Documentation Feedback
Copyright © 2014, Texas Instruments Incorporated
www.ti.com Design Files
Table 5. BOM (continued)Qty Value Digikey # Description Eagle Library Package Board Designator2 Red 511-1249-ND LED 3.1MM 650NM RED LED3MM LED_ACT LED_REACT
TRAN2 Yellow 511-1251-ND LED 3.1MM 585NM YELLOW LED3MM LED_2 LED_5
T2 BC857BSMD 568-6094-1-ND TRANSISTOR PNP 45V BC857BSMD Q1 Q2
100M1 TFBS4711-TT1 751-1068-1-ND TXRX IRDA 115.2KBIT TFBS4711-TT1 IRDA
1.9MM1 - A32036-ND CONN D-SUB RCPT STR F09VP RS1
9PO4 LL103A LLSD103ADICT-ND DIODE SCHOTTKY 40v D-SOD-80 D24 D25 D26 D27
350M1 - MHC14K-ND CONN HEADER 14 POS ML14 JTAG
STR6 EXCML20A P10191CT-ND BEAD CORE 4A 100 MHZ EXCELSA390805 L1 L3 L5 L6
0801 150uF P14374-ND CAP ALUM 150UF 10V 20% CPOL-EUE2-5 C101
R4 - P8079SCT-ND SWITCH TACTILE SPST-NO PB BTN1 BTN2 BTN3 BTN4
0 RESET2 TIL191 PS2501-1A-ND OPTOCOUPLER 1CH TIL191 OPTO1 OPTO2
TRANS2 PS8802 PS8802-1-F3-AXCT-ND OPTOISOLATOR ANALOG PS8802 U1 U2
HS1 68 RMCF0603FT68R0CT-ND RES TF 68 OHM 1% 0.1W R-EU_R0603 R65
0608 100 RMCF0603JT100RCT-ND RES 100 OHM 1/10W 5% R-EU_R0603 R54 R55 R56 R57 R58 R59
0603 R60 R612 1k RMCF0603JT1K00CT-ND RES 1K OHM 1/10W 5% R-EU_R0603 R62 R68 R72 R78
06031 1.5k RMCF0603JT1K50CT-ND RES 1.5K OHM 1/10W 5% R-EU_R0603 R67
0601 220 RMCF0603JT220RCT-ND RES 220 OHM 1/10W 5% R-EU_R0603 R64
06032 2.2k RMCF0603JT2K20CT-ND RES 2.2K OHM 1/10W 5% R-EU_R0603 R69 R71
0601 330 RMCF0603JT330RCT-ND RES 330 OHM 1/10W 5% R-EU_R0603 R48
06031 47K RMCF0603JT47K0CT-ND RES 47K OHM 1/10W 5% R-EU_R0603 R51
0603
17TIDU474–September 2014 Three Phase Rogowski Coil Based E-Meter SolutionSubmit Documentation Feedback
Copyright © 2014, Texas Instruments Incorporated
Design Files www.ti.com
Table 5. BOM (continued)Qty Value Digikey # Description Eagle Library Package Board Designator1 47 RMCF0603JT47R0CT-ND RES 47 OHM 1/10W 5% R-EU_R0603 R47
060318 0 RMCF0603ZT0R00CT-ND RES 0.0 OHM 1/10W 0603 R-EU_R0603 R73 R74 R75 R76 R77 R79
SM R80 R81 R82 R83 R84 R85R86 R87 R88 R89 R90 R91
5 560k RMCF0603FT560KCT-ND RES TF 560K OHM 1% 0.125 R-EU_R0603 R42 R43 R464 100K RMCF0603JT100KCT-ND RES 100K OHM 0.1W 5% R-EU_R0603 R49 R50 R52 R53
08053 10k RMCF0603JT10K0CT-ND RES 10K OHM 0.1W 5% R-EU_R0603 R40 R41 R63
08051 10R RMCF0805JT10R0CT-ND RES 10 OHM 1/8W 5% 0805 RES0805 R36
S8 12k 311-12.0KCRCT-ND RES 12k OHM 1/8W 5% RES0805 R22 R26 R29 R104 R122
0805 S R125 R128 R13116 4.3k 311-4.3KARCT-ND RES 4.3k OHM 1/8W 5% RES0805 R21 R23 R27 R28 R30 R31
0805 S R105 R106 R123 R124 R126R127 R129 R130 R132 R133
6 1k RMCF0805JT1K00CT-ND RES 1.0K OHM 1/8W 5% RES0805 R14 R16 R18 R32 R33 R340805
3 2K37 RMCF0805FT2K37CT-ND RES 2.37K OHM 1/8W 1% RES0805 R15 R17 R19080
9 330k RMCF0805JT330KCT-ND RES 330K OHM 1/8W 5% RES0805 R5 R6 R7 R8 R9 R10 R110805 R12 R13
7 0 RMCF0805ZT0R00CT-ND RES 0.0 OHM 1/8W 0805 RES0805 R4 R39 R99 R100 R101SMD R102 R103
2 - Must Order From Samtec CONN HEADER 20POS TFM-110-02-SM-D-A-K RF1 RF21.27M
1 SMAJ5.0ABCT SMAJ5.0ABCT-ND DIODE TVS 5.0V 400W UNI DIODE-DO214AC ZD35
4 SMAJ5.0CA SMAJ5.0CABCT-ND DIODE TVS 5.0V 400W BI SMAJ5.0CA TVS1 TVS2 TVS3 TVS45%
1 SL127L6TH Mill-Max 850-10-006-20- SL127L6TH EZ-RF001000
1 TI_160SEG_LCD Custom-made TI_160SEG_LCD LCD1DNP R-EU_R0603 R44 R45DNP DNP C63
1 DNP R-EU_R0603 R661 DNP R-EU_R0603 R70
18 Three Phase Rogowski Coil Based E-Meter Solution TIDU474–September 2014Submit Documentation Feedback
Copyright © 2014, Texas Instruments Incorporated
www.ti.com Design Files
Table 5. BOM (continued)Qty Value Digikey # Description Eagle Library Package Board Designator1 CUI_XR 102-1801-ND Isolated Power Supply, 3.3 V, CUI_XR U$1
700mA1 MSP430F67791AIPEU MSP430F67791AIPEUR-ND1 100uF 1189-1020-ND CAP Electrolytic 100uF 100V 10 mm x 20 mm, 5 mm leads C102
23 0.22uF 495-2320-ND CAP poly 0.22uF 18 mm x 7 mm, 15 mm leads C39 C46 C50
305VAC/630V1 2.2uF 445-4497-2-ND CAP Ceramic 2.2uF 100V 1210 C48
X7R1 0.01uF 445-5100-1-ND CAP CER 10000PF 25V 10% 603 C45
X1 47uF 587-1383-1-ND CAP Ceramic 47uF 10V X5R 1210 C62
11 0.1uF 399-1095-1-ND CAP Ceramic 0.1uF 10V X5R 603 C47
01 .056uF 490-6433-1-ND CAP Ceramic .056uF 25V 603 C60
X7R1 100pF 399-6841-1-ND CAP Ceramic 100pF 25V 603 C61
NPO,1 B160 641-1107-1-ND Diode Schottky 1A 60V B160 SMB D23
S3 48V 1N4757ADICT-ND Diode Zener 51V 1W DO-41 D17 D19 D21
1N4757A3 1N4007 1N4007FSCT-ND DIODE GEN PURPOSE DO-41 D18 D20 D22
1000V1 1mH Must order from CoilCraft (M Inductor, SMT, MSS1038-105 0.402 x 0.394 inch L7
(1 1M A102234CT-ND RES 1M OHM 1/16W 0.1% 603 R35,R38
06031 33.2k RNCS0603BKE33K2CT-ND RES 33.2K OHM 1/16W .1% 603 R37
061 22.1k A102241CT-ND RES 22.1K OHM 1/16W 1% 603 R95
061 51.1 A102292TR-ND RES 51.1 OHM 1/16W 1% 603 R96
0601 31.6k A102261DKR-ND RES 31.6K OHM 1/16W 1% 603 R97
061 10.0k A102331CT-ND RES 10.0K OHM 1/16W 0.1% 603 R98
03 100 P100W-2BK-ND RES 100 OHM 2W 5% AXIAL 12 mm length, 4 mm diameter R92 R93 R94
19TIDU474–September 2014 Three Phase Rogowski Coil Based E-Meter SolutionSubmit Documentation Feedback
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Table 5. BOM (continued)Qty Value Digikey # Description Eagle Library Package Board Designator1 TPS54060ADGQ 296-30339-5-ND IC REG BUCK ADJ 0.5A MSOP-10 U3
10MS
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PBC Layout PrintsThe layout implemented is a 2-layer design. This section illustrates the PCB layout prints.
Figure 7. Top Layer Plot 1
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Figure 8. Bottom Layer Plot 2
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Figure 9. Ldi/dt Input Front End
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8.2 CAD ProjectTo download the CAD project files, see the design files at TIDM-3PHMETER-ROGOWSKI .
8.3 Gerber FilesTo download the Gerber files, see the design files at TIDM-3PHMETER-ROGOWSKI
9 Software FilesTo download the software files, see the design files at TIDM-3PHMETER-ROGOWSKI
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Copyright © 2014, Texas Instruments Incorporated
www.ti.com About the Author
10 About the AuthorANIRBAN GHOSHworks at TI as an Applications Engineer in the Smart Grid Business Unit, for electricitymetering and metrology related projects.
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