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BOTELI VALVE GROUP THROUGH CONDUIT GATE VALVES www.zafvalves.com

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Page 1: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

BOTE LI VALVE G R OUP

THROUGH CONDUITGATE VALVES

www.zafvalves.com

Page 2: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

CONTENTS

Brief Introduction.................................................. 01

Quality Assurance and Control 02

Main Benefits ................................................

Structural Features ..........................

03

04

Fabrication Features ....................... 06

Flow Characteristics ........................................... 07

Valve Material Selection ................................... 08

09

14

Dimension & Weight ...........................................

Light Slab Gate Valve ..........................................

K-Type Slab Gate Valve ...................................... .16

K-Type Expanding Slab Gate Valve ................. 18

Slab Gate Valve for Fuel Gas 19

K-Type Expanding Slab Gate Valve ................................. 20

Product Application ..................... 21

GATE VALVESTHROUGH CONDUIT

Page 3: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

Brief Introduction

LR F LR J

01

ZAF Valves, a leading brand of Inter Equipment Co Ltd, a global premium Manufacturer,Producer, Fabricator, Stockiest, Distributor and Service provider of Precision Engineered Valves, Piping products and other oilfield components. ZAF Valves encompass 25 years of exprience in pipeline components, and are engineered to meet the top Industrial global standards. The Manufacturing facilities are strictly in compliance with ISO 9001 Quality Management Systems Certification, CE European Union Safety Certification, ISO 14001 Environmental Management Systems Certification, OHSAS 18001 Occupational Health & Safety Certification, National Pressure Vessel Safety Registration (TS) Certification and American Petroleum Institute API6D Certification. ZAF Valves Strive for the highest level of Customer satisfaction by providing quality products and services for the most critical applications through proactive approach and innovative solutions to achieve sustained growth by promoting and nurturing service excellence.

Page 4: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

02

Quality Program

Spectrograph Tensile test machine

Metallographic analyzerUltrasonic test device

The manufacturing facilities has strictly implemented the quality program and is certified to quality management systems, Environmental management systems, Occupational Health and Safety, American petroleum institute, National Pressure vessel safety registration certification, Europe union safety certification.

ISO 9001 0035 ISO 14001 QHAS 18001 TS 2710386API 6D

COMMITTED TO QUALITY

Gama ray fault detection ofNon-destructive testing

Page 5: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

03

Main Benefits- ZAF slab gate valve characterizes simple structure & high reliability, it is a widely used shut-off device in petroleum, natural gas, storage system, stations, airports, refining and chemicals.

Nominal Size

Nominal Pressure

Temperature Range

Applicable MediumCrude Oil, Refined OilAcidic MediumChlorine Crude OilNatural Gas Edible Oil Coal Gas Carbon Dioxide environment Slurry, Water

Industrial Applications Pipeline TransmissionOil Storage Dehydration System Drying Sys tem Gas Separation Compressor Station

DN25~1500(NPS1~60)

PN1-~420(ANSI 150~2500)

-101- ~350-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Safe endurance against internal pressure & external force

Reliable seal

Urgent seal

Reliable operation

Urgent shut-off

Safe decompression

Convenient online maintenance

Weather proof

Resistance of sulfur corrosion

Fire safe and anti-static

Pipe pigging

Friendly interface with various actuator

Friendly interface with various control system

Maintenance free

Service life with pipeline

Page 6: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

04

Structural Features

- Valve BodyValve body is an integral casting piece which has adequate rigidity against external force in pipeline. It is full port, circle shape and through conduit, this makes small loss of pressure and pipe pigging feasible.

- SeatFloating seat rings & gate enable automatic sealing by pressure and double block of upstream & downstream valve seat.Soft-seated design ensures “bubble tightness” sealing and self-cleaning.Floating seat rings always conta ct gate closely, sealing faces are well protected so that to prolong its service life.

- Overpressure Release of Valve CavityThe overpressure of valve cavity is released automatically to upstream through seat ring, thus relief device of overpressure in body cavity is not required. When valve is fully closed, the upstream and downstream pressure will be blocked by valve seats, and then valve can be vented or drained.

- GateThe gate i s des ign with divers ion hole, it is always consistent with seal surface either is fully open or fully closed, the seal surface is protected from fluid erosion so as to prolong the valve service life.

- StemThere is no side load against stem, which results in low operation thrust. The stem is furnished with a protective enclosure and visible opening indicator. Stem sealing system consists of stem packing and back seat, packing gland is adjustable online.

- Stem EnclosureStem enclos ure is a protective device of stem, it can prevent stem thread from external damage, thus to prolong its service life. Stem indicator can indicate the opening status of the valve so that to avoid error operation.

- Limit of TravelThe fully open or close status of valve is reached by travel limit rather than operating torque

- Mounting Pad( A d a p t e r F l a n g e ) T h e mount ing pad compl ied with ISO 5211 is suitable for various actuators. Actuator can be coupled with valve at fact ory or in the field.

- Sealant Injection Port of StemIn normal condition, stem sealing is not achieved with sealing grease. Sealing grease can be injected through injection port for urgent repair in the event that stem sealing is failed due to one or another reason.

- Drain PortDrain fitting is installed on the bottom of valve body, valve can be vented or drained through drain fitting. The drain fitting can be an insulation valve or a special plug, safe and convenient.

- The design and manufacture conform to A PI6D/ISO14313

- Sealant InjectionIn normal cond i t ion , s tem sealing is not achieved with sealing grease. Sealing grease c a n b e i n j e c t e d t h r o u g h injection port for urgent repair in the event that stem sealing is failed due to one or another reason.Each sealant injection port is installed an injection valve and a buried non-return valve. The typical injection valve has a helmet to secure its safety and reliability. There is a buckle d e s i g n e d a t t h e h e a d o f i n j e c t i o n v a l v e f o r f a s t connection of injection gun.

Page 7: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

Structural Features-

-

-

-

Principle of WorkW hen the internal pressure P1 is equal to P2, the gate is in

closed status, the soft seat performs initial sealing. Every time when the valve is opening or closing, the soft seat can clean the side faces of the gate

When the upstream pressure P1 exceeds downstream pressure P2, the pressure is acting at the gate and pushes it toward the downstream soft seat until it tightly contacts the metal seat ring, so that to make double sealing of soft-to-metal and metal-to-metal.

After that, the medium push the upstream seat against the gate to achieve double block of upstream & downstream.

When pressure P3 in body cavity exceeds pipeline pressure, the pressure P3 will push the seat rings away from gate so as to release the exceeding pressure into pipeline. When P1 exceeds P2, the pressure in body cavity will be released to the side of P1; When P1 is equal to P2, the pressure in body cavity will be released to both sides.

There are two different designs of Seat-to-G ate sealing: Traditional Soft Seal: the inserted soft seal is the seal of

polymer to the gate, it is feasible for low pressure ratings.ZAF Combined Seal: The soft seat insert made of special elastic

material acts as major seal to ensure zero leakage required by API 6D. An additional RPTFE seat is designed beside the major seal to provide protection, so that to prolong the service life of the major seal. This kind of design features a metal to metal “quasi-seal” between seat and gate.

Val ve Ends The valve ends can be made as per clients' requirements, the normal ends includes flange, butt welding, clamps or any of two.

Face to Face DimensionFace to Face dimension conforms to API 6D. However, Face to Face dimension beyond API 6D will be according to the manufacturer's standard or defined by the client.

1-

2-

3-

4-

1-

2-

P1 P2

P3

Traditional Sealing Structure ZAF Combined Sealing Structure

Vent or Drain

- Double Block & Bleed (DBB)When the gate is fully open or closed, the fluid in the valve cavity can be vented or drained, at this moment both seats are shut off, either entry of the valve can work at full DP. DBB function enables the operator to bleed the valve cavity online and to check the seating integrity.

Optional DesignReduced Bore or Venturi Type“Pressure Seal” stem sealing system. Default desi gn without back

seat, unless otherwise specified.Lined trim for dirty fluids upon requestMetal-to-Metal seats with alloy coating upon request.Extended piping for lubricant / sealant injection, vent and drain

upon requestStem Extension upon request

- - -

- - -

-

05

Page 8: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

-

-

-

-

-

BodyIntegral casting body with adequate rigidity against external force in pipeline

Surface Treatment of TrimThe gate, seat and stem can be electroless Nickel plated (ENP) as per client's request. ENP strict manfacture ensures the perfect surface hardness & anti-corrosion performance of the metal, and dramatically improves its resistance against erosion & corrosion, minimize its friction coefficient.In addition, if required by service condition, anti-corrosion materials or hard facin g with alloy for critical sealing parts are available.

Advanced EquipmentsAdvanced equipments are necessary for high-performance slab gate valve. All the essential spots of ZAF slab gate valve are machined by CNC lathes & grinder, so that to guarantee the 100% primary qualified rate and 100% inter changeability of the products.

Pressure TestZAF has more than 20 test benches with test size range 2” to 60”, Class 150 through Class 2500. Pressure test is according to API 6D, API 598 or to clients' requirements.

Non-Destructive Test (NDT)NDT is according to ASME, JB/T and other relevant standards. ZAF has its own NDT lab which is able to make RT, UT, MT and PT. The lab staffs own high-tech qualification and certified by SNT-TC-1A

Fabr ication Features

06

Page 9: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

Analysis of Flow Characteristics

Outline of Various Type of Gate

at ith ive io ole

Cv Cv

Applicable Standards

ASME B16.25

API 6D API598

MSS SP 44ASME B16.5

API 6D ASME B16.10

ASME B16.34API 6D

API

GB/T12224

GB/T13927 JB/T9092

JB/T79GB/T9113

GB/T15188 JB/T5298GB/T19672 GB/T12221

GB/T19672JB 5298

GB Design Basis

Design Basis

eningalve o ening Cv C ve a le

ÓµÁ¿

εÁ¿

Cv%

Flow Character istics

Characteristics of Equal Percent. For slab gate valve without diversion hole, its cavity shape is relatively regular and the cavity span is smaller than wedge gate valve, therefore, except its pressure loss is bigger, basically other characteristics are similar with slab gate valve with diversion hole.For regulating type slab gate valve with diversion hole, its regulating function is superior to the flat gate valve without diversion valve.

ina ate Reg latin ate

DN-Cv Curve of Flat Gate Valve with Diversion Hole

Face to FaceDimension

Flange Welding

Flanged Ends

Butt Weld Ends

Pressure Test & Inspection

07

Page 10: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

Note:(2)NYLON FOR CLASS 900-1500Alternative material selections available upon request

Materials of Main Parts

Parts

Normal Service Condition

GB ASTM

WCB A216 WCB- WCC

GB

ASTM 352 LCB- LCC

ASTM

LCB- LCCBody & Bonnet

Stem Stainless Steel

Seat Ring

Gate

Packing

Yoke Nut

Sealing Face

Surface Coating

Load Spring

O-Ring

Bolt

Nut

High Quality Carbon Steel & Stainless Steel

NBR/VITON+PTFE+Graphite BN18+PTFE+Graphite

ZcuZn38Mn2Pb2 or ZcuAl10Fe3

ENP or GDN

NBR/FKM(VITON) NBR/FKM(VITON) BN18(VITON) BN18(VITON)

45/35CrMo

35/30CrMo

A193B7- B7M

A1942H- 2HM

35CrMoA

45

A320L7- L7M

A194 2H- 2HM

PTFE+ Metal (HF)

Remarks

Valves for sulfur-containing medium are produced according to NACE MR-0175.

The most suitable materials of valve shall be decided by our company's technical department depends on different

service conditions

;

-

-

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

27

28

29

30

Item ItemValve Part

Body

Bonnet

Yoke

Stem

Gate

Seat Ring

O-Ring

Load Spring

Gasket

Nut

High Quality Carbon Steel & Stainless Steel

Stainless Steel

Low-Temperature Service Condition

Low Temperature Stainless Steel

Low Temperature Carbon Steel & Stainless Steel

Low Temperature Carbon Steel & Stainless Steel

Item Valve Part Valve Part

Bolt

Injection Fitting

Drain Fitting

Packing Washer

Packing Spacer

Packing

Packing Gland

Gland Flange

Nut

Stem Indicator

Stem Enclosure

Bolt

Nut

Bolt

Nut

Nut

Elastic Washer

Bolt

Bevel Gear

Conduit Gate valve

08

Page 11: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

LRF,LRJ

LBW

D

H3

Outline Dimension & Weight of Pipeline Slab Gate Valve

Dimensions are in mm

PN1.0MPa PN1.6MPa PN2.5MPa API 6D 150Lb Kg

DNPSWeight ( with Diversion Hole)

2

345

21/2

6

101214

8

16

202224

18

26

303234

28

36

404248

38

54

6056

49

74100125

62

150

252303334

201

385

487538589

436

633

735779830

684

874

97610201166

925

1312

14581360

LRF

178

203229254

191

267

330356334

292

406

457508508

432

559

650711762

610

711

157516251803

864

1915

- 2032

LRJ

191

216241267

204

279

343368381

305

419

470-

521

444

-

- - -

-

-

- - -

-

-

- -

LBW

216

283305381

241

403

457502572

419

610

711-

813

660

864

914965

1016

914

1016

- - -

-

-

- -

H

470

587691770

515

852

123014551644

1047

1823

220725002810

2019

2960

323033914000

3110

4230

470049505670

4460

6580

71006830

H1

138

199254278

160

328

500590640

403

707

873960

1080

801

1110

126013821420

1230

1490

165017301950

1570

2190

24102290

H2

93

110125136

113

152

222255280

190

325

375400445

340

486

603654715

548

762

883937

1024

816

1186

13361240

H3

-

-704795

893

130515181700

1094

1838

225526832894

2036

3084

336734724157

3248

4318

481650835795

4583

6707

72846912

Do

200

250250300

250

300

400450560

350

-

---

-

-

---

-

-

---

-

-

--

R F/RJ50

6899

128

63

176

330480730

290

990

163020902630

1270

3060

428051606150

3640

7060

83001019013600

7700

16800

2100018200

BW38

5582118

50

160

300430650

268

898

150018402480

1180

2760

376042105210

3200

6210

7300897012200

6780

14780

1850016020

R RJ/F40

5479

102

51

141

264384584

232

792

130016702100

1016

2450

342441284920

2912

5650

66408152

10880

6160

13440

1680014560

BW28

416782

38

125

234334504

206

700

117014201950

925

2150

191431784030

2472

4800

564069329480

5240

11420

1430012380

H1

H

Do

LRF,LRJ

H2

H

Do

Dimension & Weight

With Diversion Hole Without Diversion Hole

Weight (without Diversion Hole)

09

Page 12: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

4

4

4

8

4

8

4

8

4448

8

4

4

4

48

488

8

4

8

84

8 4

4 8

8

8

4

4

44

8 8

4

4

4

4

4

8

8

8

48

4

4

8

4

488

4

8 4

4

44

4

4

8

8

8

8

8

4

4

44

8 84

48

8

8

8

84

44

48

8

4

8

8

4 8

4

4

8

8

8

448

4

4

84

448

44

4

8848

44

4

4

4

4

488

8

8

8

888

4

4

4

8

4

4

8

4

48

8

44

48

48

8

4

8

88

4

8

4 4

8 44

8444

8

4

88

4

48

4

48

4

8

88

44

4

8 4444

48

8 84

2H

H

484

84

8

4

48

4

8

84

4

48

4 8

48

4 8

484

8

10

Kg

Dimensions are in mm

Page 13: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

4

4

8

4

8

4

8

4448

8

4

4

48

488

8

4

8

84

8 4

RF

48

88 888

4

448

8

4

8

848

4

848

4

4

44

44

4

48

88 888

4

448

8

4

8

848

4

888

8

8

84

884

8

4 8

488

8

4

4

44

8

4

8

4

8

8

4

8

8

448

4

8

48

444

88

4

8848

84½

4

844

8

8

44

4 44

84

84

8

8

8

484

8484

8

88

484

4

88

8

84

8

8

48

R RJ/F8

8488

48

4

8

4

84

4

8 4

488 4

4

84

4

48

8

8

48

88

4

448

444

4

4

44

4

11

Kg

Dimensions are in mm

Page 14: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

H3

LRF,LRJ

LBW

LRF,LRJ

H2

PN16.0MPa API 6D 900Lb

LRFD H H1 H2 H3LRJNPS LBWR F/RF BW

Do

2

345

21/2

6

101214

8

16

202224

18

26

3028

49

74100125

62

150

252303322

201

373

471522570

423

617

712665

368

381457559

419

610

838965

1029

737

1130

1321-

1549

1219

1651

21081905

371

384460562

422

613

841968

1038

740

1140

1334-

1568

1232

-

- -

368

381457559

419

610

838965

1029

737

1130

1321-

1549

1219

1651

21081905

725

794860975

760

1090

168021592442

1380

2625

3344-

3927

3036

4235

46644488

185

225280315

209

370

550640710

460

760

98010801170

900

1260

14401350

103511401260

-

-310350

-

420

570670745

480

790950

1370

15601480

350

350450550

350

650

---

850

-

---

-

-

--

100

186240342

143

443

103417202476

707

2750

4559-

7320

3763

8614

1241210358

88

170218330

130

421

98316342353

672

2613

4331-

6954

3575

8184

117929840

R RF/F80

149192274

114

354

82713761980

565

2200

3647-

5856

3014

6891

99308286

BW68

133170262

101

332

77612901857

530

2750

3419-

5490

2826

6461

93097768

123

160184215

138

252

345410452

290

515

650730790

600

843

-900

H1

H

Do

D

H

Do

With Diversion Hole Without Diversion Hole

Dimension & Weight

Weight ( with Diversion Hole) Weight ( with Diversion Hole)

12

Kg

Dimensions are in mm

Page 15: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

H3

LRF,LRJ

LBW

LRF,LRJ

H2

PN25.0MPa API 6D 1500Lb

LRFD H H1 H2 H3LRJNPS LBWRF/RJ BW RF/RJ BW

Do

2

345

21/2

6

101214

8

16

2018

49

74100127

62

150

252303322

201

373

471423

371

473549676

422

711

100011461276

841

1407

16861559

368

470546673

419

705

99111301257

832

1384

16641537

725

794860975

760

1090

168021592442

1380

2625

33443036

185

250300315

215

400

605649770

517

796

1090990

123

160184215

138

252

345410452

290

515

650600

-

-310350

-

420

570670745

480

790

1035950

450

500500500

450

-

---

-

-

--

180

375445660

240

830

210032604690

1250

5215

86407130

145

340403620

210

740

189030904460

1195

4950

82106780

144

300356528

192

664

168026083752

1000

4172

69125704

109

265314488

162

574

147026083522

945

3907

64825354

H1

H

Do

D

Do

H

With Diversion Hole Without Diversion Hole

Dimension & Weight

1664

1384

368

470546673

419

705

991

1257

832

1537

1130

Weight ( with Diversion Hole) Weight ( with Diversion Hole)

13

Kg

Dimensions are in mm

Page 16: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

- Brief DescriptionZAF light slab gate valve is suitable for installation near storage tank or at high altitude. The fully welded body and bonnet results in light weight, the most optimum design is achieved by finite element analysis. It is of the basic features of the ordinary full opening slab gate valve, but its weight is only one-third of the latter. This unique design can reduce the loads of pipeline, and consequently prevents pipeline from sinking, meanwhileminimizes the adverse influence of foundation changes against pipeline and fa cilities

1

2

6

22

8 7

13

3

21 2023

4

24

1112

10

17

14

18

15

5

16

9

19

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

23

24

Light Slab Gate Valve

Item Valve Parts

Body

Wound Gasket

Bonnet

Stem

Yoke

Gate

Seat

Seat Retainer

O-Ring

O-Ring

Gland

Packing

Hex Nut

Elastic Washer

Bolt

Bolt

Stem Enclosure

Stem Indicator

Locking Nut

Bolt

Elastic Washer

Hex Nut

Hex Screw

14

Page 17: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

H

PN1.0MPa 6 2 5 API 6D 150Lb 1PN. MPa PN . MPa

LD H1 H2 H3NPS Do

456

101214

8

16

202224

18

26

303234

28

36

404248

38

5460

100125150

252303334

201

385

487538589

436

633

735779830

684

874

97610201166

925

13121458

127

140152165

140

178

216222229

190

267

292292318

267

318

330410410

330

410

530600

470

712

89410741277

820

1505

183520372265

1705

2500

304030903500

2730

3680

423044604700

4000

4950

65807100

5670

257

339432498

278

570

710800877

640

960

111011901260

1030

1340

149015701650

1420

1730

22902410

1950

128

168185206

138

233

292330370

256

382

485525560

446

594

660711762

625

816

10241083

883

-

-

11041326

-

1563

190020972315

1784

2578

310031503600

2815

3795

432845854800

4135

5070

67357245

5785

250

250300350

250

350

450--

400

-

---

-

-

---

-

-

--

-

85

145250290

120

410

715730840

515

960

144016552690

1190

3120

420047654945

3710

6045

864011760

7655

70

120210240

100

340

580600700

430

800

120013802240

980

2600

350039704120

3090

5035

72009800

6380

H2

H3

Do

HH

1

DN

L L

DN

H

Do

Weight ( w ith D iv e rs io n H o le )

Weight ( w ith ou t D iversion H o le )

With Diversion Hole Without Diversion Hole

Light Slab Gate Valve

Outline Dimension & Weight of Light Slab Gate Valve

15

Kg

Dimensions are in mm

Page 18: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

-

- - -

-

-

- - - -

Brief DescriptionThe K-type expanding slab gate valve is a kind of high performance gate valve with outstanding features. This type of valves possesses functions of double & bi-directional sealing and reinforced mechanical sealing. it is full bore and feasible for pipe pigging, is widely used in pipelines of subterranean heat steam, petroleum, natural gas production, transmission, collection and storage. It is also suitable for corrosive f luids like coal gas, acid, alkali and etc. .

FeaturesFull bore suitable for pipeline pigging, smooth path, small flow resistance and no pressure loss.No matter the valve is fully open or fully closed, the fluid is insolated from valve cavity, this feature allows the

operator to release the pressure through vent & drain fittings in emergency situation, and then solve the accident in safety.

The unique top-entry design enables professional maintenance personnel to change the intern al parts of the valve online.

Due to bi-directional sealing design, the pressure entrapped in valve cavity cannot be released to downstream through downstream seat; the pressure may rise because of temperature change or other reasons. In this case, the pressure in valve cavity can be released by a safety device in valve body so that to assure the safe running of pipeline and facilities.

The installation location of this kind of valve is diverse, it can be vertical, horizontal, backward or slanting.Stem packing material can be replaced safely online.The fully-enclosed structure has perfect protection property and it is all-weather suitable.Working Principle

Open Position

When the valve is fully open, the upper back angles are separated f rom each o ther and gate-segment assembly s tar ts to expand, sealing against both seats, insolating valve cavity from flow fluids and foreign

During Open/Close Travel

During open/close travel, the upper & lower back angles are in contact with each other, the tiny space between gate-segment assembly and seats a l lows the gate-segment

Closed Position

When the valve is fully closed, the lower back angles are separated from each other and the gate-s e g m e n t a s s e m b l y s t a r t s t o expand, pressing closely against both seats and forming a tight

Moved by actuating device, the stem drives the gate up and down and the segment i s m a k i n g a s i m u l t a n e o u s movement by a connecting rod, thus to achieve the passage or s h u t - o f f o f t h e f l u i d b y mechanically expanding the gate-segment assembly.

Stem

Segment

Gate

K-Type Slab Gate Valve

16

Page 19: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

Item

1

2

3

4

5

6

7

8

9

10

Valve Parts

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

27

28

29

30

31

32

33

35

37

38

39

40

K-Type Slab Gate Valve

Packing Gland Unit

Packing Gland Unit

Item Body

Bonnet

Supporting Ribs

Stem

Gate

Segment

Seat

O-Ring

Guide Stripe

Gasket

Bolt

Nut

Washer

Spacer

Packing

Packing Gland

Gland Flange

Bolt

Nut

Bolt

Nut

Nut

Stem Indicator

Bevel Gear

Stem Enclosure

Screw

Vent Fitting

Sealant Fitting

Sealant Fitting

Valve Parts Item Valve Parts Item Valve Parts

Drain Fitting

Cap Screw

Stopper

Cap Screw

Screw

Nut

Elastic Washer

Bolt

CLASS150/300 Casting steel ball valve

17

Page 20: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

LRF LRJ LBW D0 H2H H1DNPS2

21/234568

101214161820

496274

100125150201252303334385436487

178191203229254267292330356381406432457

191203216241267279305343368394419445470

216241283305381403419457502572610660711

200200250250300300350400450

----

------

2400214519251740156013601190

470515587691770852

1047123014551644182320192207

138160199254278328403500590640707801873

PN1.0MPa PN1.6MPa PN2.5MPa API 6D 150Lb

LRF LRJ LBW D0 H2H H1DNPS2

21/234568

101214161820

496274

100125150201252303334385436487

368419381457559610737838965

1029113012191321

371422384460562613740841968

1038114012321334

3684193814575596107378389651029113012191321

300300350450500500680

------

------

2699242021442010195617631512

530595650781875

11751429168018731927206123372616

186226241310333389491557623712786835947

PN15.0MPa D6API 90Lb0

LRF LRJ LBW D0 H2H H1DNPS2

21/234568

101214161820

496274

100125150201252303334385436487

292330356432508559660787838889991

10921194

295333359435511562664791841892994

10951200

292330356432508559660787838889991

10921194

300300300400400500600800800

----

------

2400214519251740156013601190

494549606721819964

1157159418201972206121972492

176216227270286342443512588672744787895

1PN0.D6MPa API 0 60Lb0

LRF LRJ LBW D0 H2H H1DNPS2

21/234568

101214161820

496274

100125150201252303334385436487

216241283305381403419457502762838914991

232257298321397419435473518778854930

1010

216241283305381403419457502762838914991

200250250250300350400450450

----

------

2746225221691920186316371200

470515587691770964

1157159418201873212222052699

161200210254270324425530600641714787895

PN4.0MPa API 6D 300Lb

H2

LRF,LRJLBW

H1

H

Do

D

K-Type Expanding Slab Gate Valve

18

Dimensions are in mm

Page 21: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

DN

100

150

200

250

300

350

400

500

600

700

L Flanged L Butt Welded AH1H H2

305

403

419

457

502

572

610

711

813

914

420

540

600

700

800

900

1100

1300

1500

1700

229

267

292

330

356

381

406

457

508

610

514

300

388

475

547

625

712

880

1045

1190

140

150

150

150

160

180

180

180

200

200

225

300

320

360

400

470

500

570

670

770

1

2

3

4

5

6

7

8

9

Valve House

H

H2

H1

L

A

300-

500

Slab Gate Valve for Fuel Gas

1.Underground Pipeline

2.Valve

3.

4.

5.Valve House

6.

7.

8.

9.Road

Emission Pipe

Cement Poured Face

Brick Wall

Buried Media

Cover of Valve House

Dimension

19

Page 22: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

253240506580

100150200250300350400450500600700800900

1000

DN L L1 H

180180250250300300300350350400450450500500600800800

100010001200

165165178178190203229267292330356381406432457508610660771811

228231240255355360400500570680750875

10001130120014201650188021002300

---

216241283305403419457502572610650711813914965

1016-

D0

PN0.4MPa PN0.6MPa PN1.0MPa PN1.6MPa (PN2.5MPa API 6D Class150Lb)

H1 PN1.0MPa(kg)

85103115130160180214300388475547625712785880

10451190136015101715

15212324424754

110146251314481585815

109817562352332344525789

15212326475363

134173293387550663

1056133820173146399253506688

15212326445157

120157274366523638

1014125419343041372651736437

DN L L1 H D0

253240506580

100150200250300350400450500600

180180250250300300300350350400450450550700800

1000

165178190216241283305406419457502572610660711787

238238245265365375420540610710810920

1120123013101520

165178190216241283305406419457502762838914991

1143

PN4.0MPa API 6D Class300Lb

H1 Weight(Kg)

19253040597178

173330429648965

1463172522113333

85103115130160180214300388475547625712785880

1045

---

158190225255275410490570625735

---

L L1

---

250300300300350350400450450500

---

---

250280310350450550650750850950

---

---

265365375420520590700780910

1020---

---

250280310350450550650750850950

---

H D0 H1

PN1.6MPa Weight(kg) PN2.5MPa Weight(kg)

---

578389

102214366514794

16301793

---

PN6.4MPa API 6D Class400Lb

Weight(Kg)

H1

Do

DN

L1

H

L

Do

H

L1

DN

H1

L

20

K-Type Expanding Slab Gate Valve

PN6.4MPa API 6D Class400Lb

PN6.4MPa API 6D Class400Lb PN6.4MPa API 6D Class400Lb

Dimensions are in mm

Page 23: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

Product Application

Page 24: THROUGH CONDUIT GATE VALVES · 2019-07-29 · -The design and manufacture conform to API6D/ISO14313 - Sealant Injection In normal condition, stem eal ing s ot ch v d w th sealing

www.zafvalves.com

A Brand of

ZAF Valves is a brand of Inter Equipment Co LtdInter Equipment reserves all its rights to change/alter design and/or materials and specifications without any notice and without obligation to provide the change on products supplied or being supplied.

ZAF Valves, a leading brand of Inter Equipment Co ltd is a global premium Manufacturer, Producer, Fabricator, Stockiest, Distributor and Service provider of Precision Engineered Valves, Piping products and other oilfield components. ZAF Valves are developed from 25 of experience

in oil and gas pipeline products to surpass the most stringent requirements

Flow in control with ZAF Valves

Global HeadquartersJunction #13,Road 732, Jebel Ali Free Zone, P.O.Box 18200, Dubai, U.A.E+971 4 881 6000+971 4 881 0100

Service Hotline: 800-INTER (46837)[email protected]@[email protected]@zafvalves.comwww.zafvalves.com

Aberdeen1 Berry Street, Aberdeen, AB25 1HF, United Kingdom +44 122 484 5600+44 122 484 1301

+4021.202.3040+4021.202.3100

[email protected]

Abu DhabiM 14, Sector # 36 Mussafah P.O. Box: 9779, Abu Dhabi, U.A.E.+971 2 554 6600+971 2 554 [email protected]

BrusselsPegasuslaan 5, 1831 Diegem, Brussels, Belgium, 1831+32 2 892 27 67+32 2 892 27 [email protected]

BucharestWorld Trade Center, Piata Montreal,No 10, Entrance F, 1st Floor, Sector 1,Bucharest, Romania, 11469

[email protected]

DubaiAl Quoz Industrial AreaP.O. Box: 9004, Dubai, U.A.E.+971 4 339 2000+971 4 339 [email protected]

MilanVia Senigallia 18/2 - Torre A, Milan, Italy, 20161+39 0264 67 26 00+39 0264 67 24 [email protected]

Shanghai

Zhong Road, Huangpu District,Shanghai, China, 200001+86 21 2312 7683+86 21 2312 [email protected]

Seoul33rd Fl. Trade Tower, 511 YoungDong Street, Gangnam-gu, Seoul, South Korea, 135-729+82 2 6007 2900+82 2 6007 [email protected]

Toronto1235 Bay Street Suite 400, Toronto, ON, Canada, M5R3K4+1 647 771 7100+1 647 772 [email protected]