thursday, november 10 levi’s stadium, santa clara, ca ... · thursday, november 10 levi’s...
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BUSINESS IN THE AGE OF EXPERIENCE
Thursday, November 10Levis Stadium, Santa Clara, CA North America
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Hitachi, Ltd. 2016. All rights reserved. Hitachi, Ltd. 2016. All rights reserved.
Global Collaborative Creation:Inspiring Innovation across our FactoriesMichelle MertensDirector of Information Technology Hitachi Computer Products (America), Inc. November 10, 2016
Rev.3.1031
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Hitachi, Ltd. 2016. All rights reserved.
Who we are
What we do
What we did
What was the ROI
Agenda
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Hitachi, Ltd. 2016. All rights reserved.
Engage in close dialogue in order to understand the challenges we each face
Pooling resources, working together towards a common goal
Making what we do more meaningful and beneficial
Utilize teamwork and our extensive experience
Collaborative Creation
Accelerating our Social Innovation Business through Collaborative Creation
Toshiaki Higashihara, President & CEO
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Hitachi, Ltd. 2016. All rights reserved.
Who are we?
Power systems
Automotive Systems
Other (Logistics &
Other services)
Smart Life & Ecofriendly
Systems
Information & Telecommunication Systems
Social Infrastructure & Industrial Systems
Construction Machinery
Financial Services
Electronics Systems & Equipment
High Functional Materials & Components
TotalFY 2014
15
117
4
14
9
711 3 19
Hitachi Ltd Business Units
Graph1
19
4
15
11
7
14
9
7
11
3
Sheet1
19
4
15
11
7
14
9
7
11
3
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Hitachi, Ltd. 2016. All rights reserved.
Hitachi Virtual Storage Platform
Hitachi Unified Storage
Hitachi Unified Storage VM
Hitachi Blade Servers
What we do
PCBA: Printed Circuit Board Assembly
3 Factories (RAID/Servers): Asia, Europe, USA
Final Assy
Logistics(HDS)
Final Test Config to OrderReceivingInspectionPCBA
SBB
SBBSBB
SBB
SBB
SBB
SBB
SBB
SBB
SBB
JAPANFRANCE -USA -
Japan & Singapore
Norman, OK USANetherlands
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Hitachi, Ltd. 2016. All rights reserved.
Supply Chain Overview
French Manufacturing Site
US Manufacturing SiteJapan
Manufacturing Site
R&D
DistributionHDS Netherlands
DistributionHDS Shanghai
Japan Domestic Sales
Oversea Sales HDS HQ
DistributionHDS Oklahoma
CUSTOMER
CUSTOMER
CUSTOMER
CUSTOMER
DistributionHDS Singapore
Manufacturing Distribution
Asia Pacific
Engineering/R&D
Americas
Europe/Africa
Norman, Oklahoma US
Orleans, France EU
Kanagawa, JapanHitachi Information & Telecommunication Manufacturing
Hitachi Computer Products (America), Inc.
Hitachi Computer Products (Europe) S.A.S.
IT Platform Products Division
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Hitachi, Ltd. 2016. All rights reserved.
25+ Years as Autonomous Factories
GlobalizationThe world is smaller
Changing Industry & Products
Driving the Need for Change
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Hitachi, Ltd. 2016. All rights reserved.
Move from Standalone Factories to Standardized Global Manufacturing Processes
Move from Using Paper and Excel Spreadsheets to Streamlined Global Inventory Management
Move from Local to Global Visibility to ImproveQuality Control
Move from Local to Globally Aligned Quality and Statistical Reporting
Move from Independent Process changes to GlobalCollaborative Changes in Order to Support Simultaneous New Product Introduction
Meeting Our Manufacturing Challenges
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Hitachi, Ltd. 2016. All rights reserved.
Orleans, France Norman, OK USAOdawara Kanagawa Yokohama
Engagement of Business Process Owners
Local study to understand the food chain
Global workshops to determine best practice
Process driven not system constrained
How We Did It
Steering CommitteeExecutive member from each site JP/US/FR
Project Manager
Business Process Owners (BPO)
Global Center of Operational Excellence (COE)Project Manager and Technical Lead
from each site JP/US/FR
I/T Developer Pool JP/US/FR
Dassault System Technical Support
JP/US/FR
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Hitachi, Ltd. 2016. All rights reserved.
Enter Dassault Systemes
DELMIA AprisoManufacturing Operations Management
Make to Promise Industry Solution Experience
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Hitachi, Ltd. 2016. All rights reserved.
DELMIA Apriso 2016 Application Portfolio Utilized
QUALITY WAREHOUSE MAINTENANCEPRODUCTION LABOR
ROBOTICS FABRICATIONPROCESS PLANNING ERGONOMICS
INTELLIGENCE CENTER OF EXCELLENCE TRACEABILITYSCHEDULING
COLLABORATIVE MANUFACTURING
OPERATE & MEASURE
OPTIMIZE & PREDICT
BUILD & SIMULATE
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Hitachi, Ltd. 2016. All rights reserved.
Focused on user experience and overall efficiencies
Gained stronger support for global development pool
Standardized core with flexibility to support unique local requirements
Partnering with Dassault Systemes
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Hitachi, Ltd. 2016. All rights reserved.
The Result? Global Collaboration
Global Cross Functional Team
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Hitachi, Ltd. 2016. All rights reserved.
Overview of GMES Project(Global Manufacturing Execution System)
Center of Operational Excellence (COE)
HICAM Server HICEF Server
LOCAL TEST
ITPD Server HICAM Server HICEF Server
LOCAL PRODUCTION
ITPD Server
HICAM Server HICEF Server
LOCAL DEVELOPMENT
ITPD Server
COE Global Server
GLOBAL DEVELOPMENT (GMES)
Exception Only
Build Configuration
Build Configuration Troubleshoot Deploy
Independent Systems One Global System
Project Objectives: Improved Inventory Management Global & Local Semi-Finished Goods
visibility Proactive Quality Control & visibility Global metrics supported by
standardized processes Aligned, consistent quality
and statistical reporting Collaborative process design
and system development
Project Goal: Global Visibility across the Supply Chain
Provide consistent integrated visibility
Apriso Center of Operational Excellence (COE)
GlobalCore
LocalizedUSLocalized
JP
LocalizedFR
DatasweepJapanAsia
Proprietary
AprisoOklahomaAmericas
France EU
High Level Schedule (November 2016)
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Hitachi, Ltd. 2016. All rights reserved.
Global Synergy at a cross-functional level Reduced overhead of new product
introductions Enhanced visibility between the shop floor,
management and global stakeholders Achieved a significant reduction in
operations overhead for data collection Simplified implementations for future
functions and sites
The ROI?
Message from Japan site General ManagerThis improvement unlocked a business transformation, difficult to itemize when evaluating ROI of MES but a significant benefit.
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Hitachi, Ltd. 2016. All rights reserved.
We will make innovation that make people's dreams come true through IT,through control technology, and through social infrastructure systems.
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Hitachi, Ltd. 2016. All rights reserved. Hitachi, Ltd. 2016. All rights reserved.
Thank You
Thursday, November 10Levis Stadium, Santa Clara, CAGlobal Collaborative Creation:Inspiring Innovation across our FactoriesAgendaCollaborative CreationWho are we?What we doSupply Chain OverviewDriving the Need for ChangeMeeting Our Manufacturing ChallengesHow We Did ItEnter Dassault Systemes DELMIA Apriso 2016 Application Portfolio UtilizedPartnering with Dassault SystemesThe Result? Global CollaborationOverview of GMES Project(Global Manufacturing Execution System)The ROI?Slide Number 17Thank YouThursday, November 10Levis Stadium, Santa Clara, CA3DEXPERIENCE FORUM 2016Forum Energy TechnologiesCompany OverviewExample ProductsGoing up And coming downThe Journey StartsCurrent State: Consolidating Manufacturing & ReportingFuture State: Building New Business ModelsThursday, November 10Levis Stadium, Santa Clara, CA3DEXPERIENCE FORUM 2016Slide Number 32Slide Number 33A high tech application to a low tech industryA high tech application to a low tech industryA high tech application to a low tech industryA high tech application to a low tech industryMass Timber Technology: The worlds future building material?Mass Timber Technology: The worlds future building material?Mass Timber Technology: The worlds future building material?Mass Timber Technology: The worlds future building material?Mass Timber Technology: The worlds future building material?Mass Timber Technology: The worlds future building material?Mass Timber Technology: The worlds future building material?Mass Timber Technology: The worlds future building material?Mass Timber Technology: The worlds future building material?Mass Timber Technology: The worlds future building material?Mass Timber Technology: The worlds future building material?Mass Timber Technology: The worlds future building material?Data driven decision making - ConstructionData driven decision making - ConstructionData driven decision making - ConstructionData driven decision making - ConstructionCloud optimized workflow for facade manufacturing We believe inThursday, November 10Levis Stadium, Santa Clara, CA3DEXPERIENCE FORUM 2016Thursday, November 10Levis Stadium, Santa Clara, CA3DEXPERIENCE FORUM 2016Moving From Products and Services to Platforms and Experiences:Imperatives, Challenges, and OpportunitiesAgenda Marc StrohleinAdjunct Research AdvisorIDC Executive [email protected], November 10Levis Stadium, Santa Clara, CA3DEXPERIENCE FORUM 2016Thursday, November 10Levis Stadium, Santa Clara, CA3DEXPERIENCE FORUM 2016Thursday, November 10Levis Stadium, Santa Clara, CA