ti dc/dc solution for industrial · motor drive relays hvac. 4 solutions to problems inrush...
TRANSCRIPT
2
Agenda
• Popular Problems In Industrial
• TI Product Portfolio (Including SVA Products)
– 60Vin And Above Buck Converter Family
– 36Vin/42Vin Buck Converter Family
– Other Topology (Boost, Buck/Boost, SEPIC, etc)
– Inductor Integrated Solution
• Design Example
– Barriers of a high switching frequency with wide input voltage DC/DC
converters
3
Industrial Power Integrated Circuits
• Protection from Line
Voltage Transients from
Motors, Relay, Load Dump
• Low Iq for battery backup
applications
• High Frequency and Small
Package Saves Board
Space
E-MeterAir Damper
Ultrasound
Motor Drive
Relays
HVAC
4
Solutions to Problems
Inrush Currents
• Adjustable slow-start
• Current limit topology
Noise
• Ground Isolation
• Synchronized frequency
Transient response
• External compensation
• High switching frequency
Ease of Use
• Application Notes
• Software tools
Efficiency
• Light load efficiency
• Low Rds (on)
Performance
• Regulation Accuracy
• Thermal Specific
Application Specific
• ASIC / DSP / FPGA power
Intelligence
• Digital Power
• Monitoring / Telemetry
Some examples of solutions to specific problems
5
TI Product Portfolio
Popular Products For Industrial Including SVA Products
– 60Vin And Above Buck Converter Family
– 36Vin/42Vin Buck Converter Family
– Other Topology (Boost, Buck/Boost, SEPIC, etc)
– Inductor Integrated Solution
6
Industrial Integrated FET DC/DC ConvertersStep-Down Converters > 42V Input
0.5AOu
tpu
t C
urr
en
t (I
OU
T)
Input Voltage (VIN)
1A
1.5A
2.5A
3A
TPS54060
3.5V 4.5V 5.5V 36V 42V 75V6.0V
LM5010A
60V
TPS54160
LM5575
TPS54260
LM5576
TPS54062
100V
LM5009A
50mA
150mA
LM5008A350mA
Synchronous
Non-Sync
LM5574
LM5007
7
Industrial Integrated FET DC/DC ConvertersStep-Down Converters ≤ 42V Input
0.5A
Ou
tpu
t C
urr
en
t (I
OU
T)
Input Voltage (VIN)
1A
1.5A
2.5A
3A
5A
TPS54040
3.5V 4.5V 5.5V 36V 42V 75V6.0V 60V
LM22674
TPS5410
LM22672
LM3100
TPS54140
TPS5420
LM226802A
TPS54240
TPS5430
TPS5450
LM3102
LM31030.75A
100V
Synchronous
Non-Sync
LM25574
LM25575
LM25576
8
Parameter TPS54240/60 LM5576 LM3102
VIN 3.5V to 42/60V 7V to 75V 4.5V to 42V
IOUT 2.5A 3A 2.5A
Topology Non-Sync Non-SyncSynchronou
s
Control Type Current ModeCurrent
Mode
Constant
On-Time
Fsw (kHz) 100 to 2500 50 to 500 Up to 1000
Rds(on) 200 mΩ 160 mΩ 180/110 mΩ
Iq shutdown 1.3uA 60uA 25uA
Iq operating 138uA 5mA 700uA
Vref over Temp 0.8V @ 2%1.225V @
1.5%0.8V @ 2%
Light Load Eff. Yes No Yes (DCM)
Package10MSOP
10 SON (54260)20HTSSOP
20HTSSOP
28uBGA
Features
Adj. UVLO,
Adj. SS, Track,
Sync, PG,
Enable
Sync,
Enable, Adj.
SS
Enable, Adj.
SS
2.5A High Voltage DC/DC Converter Positioning
LM3102
Reduced Components Count
• Integrated Low Side FET
• No Compensation Needed
High Efficiency
• Synchronous Rectification
TPS54240/60
Battery Powered Applications
• Light load efficiency
• Low operating/shutdown
current
LM5576
High Voltage Capability
• 75V operation
9
1.5A High Voltage DC/DC Converter Positioning
Parameter TPS54140/60 LM(2)5575 LM3100
VIN 3.5V to 42/60V 7V to (42)75V 4.5V to 36V
IOUT 1.5A 1.5A 1.5A
Topology Non-Sync Non-SyncSynchronou
s
Control Type Current Mode Current ModeConstant
On-Time
Fsw (kHz) 100 to 2500 50 to 500 Up to 1000
Rds(on) 200 mΩ 160 mΩ 180/110 mΩ
Iq shutdown 1.3uA 60uA 17uA
Iq operating 116uA 5mA 700uA
Vref over Temp 0.8V @ 2% 1.225V @ 1.5% 0.8V @ 2%
Light Load Eff. Yes No No
Package 10MSOP 20HTSSOP 20HTSSOP
Features
Adj. UVLO,
Adj. SS,
Track, Sync,
PG, Enable
Sync, Enable,
Adj. SS
Enable, Adj.
SS
LM3100
Reduced Components Count
• Integrated Low Side FET
• No Compensation Needed
High Efficiency
• Synchronous Rectification
TPS54140/60
Battery Powered Applications
• Light load efficiency
• Low operating/shutdown
current
LM(2)5575
• Highest voltage transient
protection
10
0.5A, High Voltage DC/DC Converter Positioning
Parameter TPS54040/60 LM(2)5574 LM22674
VIN 3.5V to 42/60V 6V to (42)75V 4.5V to 42V
IOUT 0.5A 0.5A 0.5A
Topology Non-Sync Non-Sync Non-Sync
Control Type Current Mode Current ModeVoltage
Mode
Compensation External External Internal
Fsw (kHz) 100 to 2500 50 to 500 500kHz
Rds(on) 200 mΩ 750 mΩ 200 mΩ
Iq shutdown 1.3uA 57uA 25uA
Iq operating 116uA 3.7mA 3.4mA
Vref over Temp 0.8V @ 2% 1.225V @ 1.5% 1.285V @ 2%
Light Load Eff. Yes No No
Package 10MSOP 16HTSSOP 8SOIC
Features
Adj. UVLO,
Adj. SS,
Track, Sync,
PG, Enable
Sync, Enable,
Adj. SSEnable
LM3102
Reduced Components Count
• Internal Compensation
TPS54240/60
Battery Powered Applications
• Light load efficiency
• Low operating/shutdown
current
LM(2)5574
• Highest voltage transient
protection
11
EVM/Tool
LM31024.5V to 42V Input, 2.5-A Synchronous Step-Down Converter
• Integrated 180/110mΩ MOSFETs
• Constant On-Time Control Scheme
• Uses Very Low ESR Ceramic Caps
• Adjustable Switching Frequency up to
1000kHz
• 1.5% Reference Accuracy (0.8V)
• Discontinuous Mode Operation
• LM3102EVAL
• Webench Tool
SimpleSwitcher®
• High Efficiency and Space Savings
• No Loop Compensation Components
• Fast Transient Response Time
• Optimize for Small Size or Efficiency;
Remains fairly Constant Over Line Variations
• Powers DSP / FPGA Core
• High Light Load Efficiency
• Embedded Systems and Industrial Control
• Automotive Telematics and Body
Electronics
• Point of Load Regulators
• Storage Systems and Broadband
Infrastructure
20 pin HTSSOP
12
EVM/Tool
LM31004.5V to 36V Input, 1.5-A Synchronous Step-Down Converter
• Integrated 180/110mΩ MOSFETs
• Constant On-Time Control Scheme
• Uses Very Low ESR Ceramic Caps
• Adjustable Switching Frequency up to
1000kHz
• 1.5% Reference Accuracy (0.8V)
• DCM Operation
• LM3100EVAL
• Webench Tool
SimpleSwitcher®
• No Diode Needed – Saves Space
• No Loop Compensation Components
• Fast Transient Response Time
• Optimize for Small Size or Efficiency;
Remains fairly Constant Over Line Variations
• Powers DSP / FPGA Core
• High Light Load Efficiency
• Embedded Systems and Industrial Control
• Automotive Telematics and Body
Electronics
• Point of Load Regulators
• Storage Systems and Broadband
Infrastructure
20 pin HTSSOP
13
EVM/Tool
LM31034.5V to 42V Input, 0.75-A Synchronous Step-Down Converter
• Integrated 370/220mΩ MOSFETs
• Constant On-Time Control Scheme
• Uses Very Low ESR Ceramic Caps
• Adjustable Switching Frequency up to
1000kHz
• 1.5% Reference Accuracy (0.8V)
• DCM Operation
• LM3103EVAL
• Webench Tool
SimpleSwitcher®
• No Diode Needed – Saves Space
• No Loop Compensation Components
• Fast Transient Response Time
• Optimize for Small Size or Efficiency;
Remains fairly Constant Over Line Variations
• Powers DSP / FPGA Core
• High Light Load Efficiency
• Embedded Systems and Industrial Control
• Automotive Telematics and Body
Electronics
• Point of Load Regulators
• Storage Systems and Broadband
Infrastructure
16 pin HTSSOP
14
TPS540624.7V to 60V Input, 50mA Synchronous Step-Down SWIFTTM Converter
• Fully Synchronous with Integrated
1.5/0.8 Power MOSFETs
• 100kHz to 400kHz Adjustable Frequency
• 0.8V Reference with 2% Accuracy Over -
40°C to +150°C Operating Tj
• 89uA Operating Quiescent and 1.7uA
Shutdown Current
• High Efficiency with More than 20mm2 Board
Space Savings. No External Diode Needed
• Synchronizes to Clock to Reduce Noise
• 25°C More Thermal Headroom than Similar
Integrated Synchronous Competitors
• Improves Light Load Efficiency for Longer
Battery Life
• Industrial Process Control, Metering,
Security Systems
• 4-20mA Current Loop Powered Sensors
• Low Power Standby or Bias Voltage Supply
• High Voltage Linear Regulator Replacement
TPS54062EVM-695
SwitcherProTM
PH
VIN
GND
BOOT
VSENSE
COMP
LEO
EN
RT/CLK
8 pin MSOP
TPS54062
SWIFTTM
15
EVM/Tool
LM55766 to 75V Input 3-A Step-Down DC/DC Converter
• Emulated Current Mode Control
Topology
• Integrated 170 m High Side MOSFET
• 50 kHz to 500kHz Frequency
• Master or Slave Frequency
Synchronization
• Output Voltage Adjustable to 1.225V
• Fast Transient Response with Low Output
Voltage & Duty Cycle Support
• High Efficiency at Full Load Current
• Optimize Power Supply for Size or Efficiency
• Reduces Electro Magnetic Interference in Noise
Sensitive Applications
• Low Vout Support with 2% Accuracy over Temp
•LM5576EVAL
•Webench Software
• Medical, Automotive, & Power Over
Ethernet Applications
• 24V and 48V Distributed Power Systems
that Suffer Line Transients
• Automotive Qualified Version Available
20 pin TSSOP
Automotive Grade: LM5576Q
SimpleSwitcher®
16
EVM/Tool
LM55756 to 75V Input 1.5-A Step-Down DC/DC Converter
• Emulated Current Mode Control
Topology
• Integrated 330 m High Side MOSFET
• 50 kHz to 500kHz Frequency
• Master or Slave Frequency
Synchronization
• Output Voltage Adjustable to 1.225V
• Fast Transient Response with Low Output
Voltage & Duty Cycle Support
• High Efficiency at Full Load Current
• Optimize Power Supply for Size or Efficiency
• Reduces Electro Magnetic Interference in Noise
Sensitive Applications
• Low Vout Support with 2% Accuracy over Temp
•LM5575EVAL
•Webench Software
• Medical, Automotive, & Power Over
Ethernet Applications
• 24V and 48V Distributed Power Systems
that Suffer Line Transients
• Automotive Qualified Version Available
16 pin TSSOP
Automotive Grade: LM5575Q
SimpleSwitcher®
17
EVM/Tool
LM55746 to 75V Input 0.5-A Step-Down DC/DC Converter
• Emulated Current Mode Control
Topology
• Integrated 750 m High Side MOSFET
• 50 kHz to 500kHz Frequency
• Master or Slave Frequency
Synchronization
• Output Voltage Adjustable to 1.225V
• Fast Transient Response with Low Output
Voltage & Duty Cycle Support
• High Efficiency at Full Load Current
• Optimize Power Supply for Size or Efficiency
• Reduces Electro Magnetic Interference in Noise
Sensitive Applications
• Low Vout Support with 2% Accuracy over Temp
•LM5574EVAL
•Webench Software
• Medical, Automotive, & Power Over
Ethernet Applications
• 24V and 48V Distributed Power Systems
that Suffer Line Transients
• Automotive Qualified Version Available
16 pin TSSOP
Automotive Grade: LM5574Q
SimpleSwitcher®
18
EVM/Tool
LM5010A6 to 75V Input 1-A Step-Down DC/DC Converter
• Constant On-Time Control Scheme with
Nearly Constant Frequency Operation
• Integrated 80V, 350m MOSFET
• Up to 1MHz Frequency
• Internal High Voltage Bias Regulator
• No Loop Compensation Reduces Component
Count. Fast Transient Response Time
• Greater then 90% Efficiency at Full Load
• High Efficiency at Full Load Current
• High Vin Start-up with No Extra Parts
•LM5010AEVAL
•Webench Software
• Medical, Automotive, & Power Over
Ethernet Applications
• 24V and 48V Distributed Power Systems
that Suffer Line Transients
• Automotive Qualified Version Available
14pin HTSSOP
4x4mm SONAutomotive Grade: LM5010Q
19
EVM/Tool
LM50079 to 75V Input 0.7-A Peak Step-Down DC/DC Converter
• Constant On-Time Control Scheme
with Nearly Constant Frequency
Operation
• Integrated 80V, 740 m MOSFET
• Internal High Voltage Start Up
• Intelligent Current Limit Scheme
• No Loop Compensation Reduces
Component Count. Fast Transient
Response Time
• Greater then 90% Efficiency at Full Load
• High Voltage Start Up with No Extra Parts
• Reduces Load Current Foldback
•Webench Software
• Medical, Automotive, & Power Over
Ethernet Applications
• 24V and 48V Distributed Power
Systems that Suffer Line Transients
• Automotive Qualified Version Available
8 pin MSOP
4x4mm SON
20
• Integrated 200m High Side MOSFET
• Pulse Skipping Eco-ModeTM with 138uA
Operating and 1.3uA Shutdown Current
• 100 kHz to 2.5 MHz Switching Frequency
• Synchronizes to External Clock
• Adjustable Slow Start Time
• PG, Enable, and Track Pin
• Greater than 90% Peak Efficiency
• High Light Load Efficiency: Greater than
60% Efficiency at 10mA
• Low Duty Cycle or Smaller L&C Sizing
• Eliminates Beat Noise
• Reduces Inrush Currents
• Implement Various Sequencing Schemes
• GSM/GPRS Module for
Security Systems, Fleet
Tracking, Remote Vending,
Inventory Management
• 12/24/48V Industrial Systems
TPS542603.5V to 60V Input 2.5-A Step Down SWIFT™ DC-DC Converter
TOOLS
• TPS54260EVM-597
• SwitcherProTM Software
Device Io Package
TPS542602.5
A
10MSOP &
3x3mm
SON
TPS541601.5
A
10MSOP
TPS540600.5
A
10MSOP &
3x3mm
SON
60Vin Devices
Pin to pin compatible
Vo: 0.8V to 57V
SWIFTTM
Automotive Qual available
21
• Integrated 200m High Side MOSFET
• Pulse Skipping Eco-ModeTM with 138uA
Operating and 1.3uA Shutdown Current
• 100 kHz to 2.5 MHz Switching Frequency
• Synchronizes to External Clock
• Adjustable Slow Start Time
• PG, Enable, and Track Pin
• Greater than 90% Peak Efficiency
• High Light Load Efficiency: Greater than
60% Efficiency at 10mA
• Low Duty Cycle & Freq. Band Avoidance
• Eliminates Beat Noise
• Reduces Inrush Currents
• Implement Various Sequencing Schemes
GSM/GPRS Module for Security
Systems, Fleet Tracking, Remote
Vending, Inventory Management
12/24V Industrial Power Systems
TPS542403.5V to 42V Input 2.5-A Step Down SWIFT™ DC-DC Converter
TOOLS
TPS54240EVM
SwitcherProTM Software Pin compatible 10MSOP Packages
0.8V to 39Vo
SWIFTTM
Automotive Qual available
Device Io Package
TPS54240 2.5A 10MSOP
TPS54140 1.5A 10MSOP
TPS54040 0.5A 10MSOP
42Vin Devices
22
TPS54013.5 to 42V Input 0.5A DC/DC Converter - SWIFTTM
• Pulse Skipping Eco-ModeTM with 116uA
Operating and 1.3uA Shutdown Current
• Output Voltage Adjustable to 0.8V
• Integrated 200 m High Side MOSFET
• 100 kHz to 2.5 MHz Frequency
• 10 pin MSOP with PowerPad
• High Efficiency under Light Load Conditions
Extends Battery Life and Saves Energy
• Supports Low Output at 3.5% Vref Accuracy
• High Efficiency at Full 0.5-A Load Current
• Small Filter or Low Duty Cycle Support
• Low Cost Version of 1% Vref TPS54040
• E-Meters & Flow Meters
• L78xx Linear Replacement
• Low Current 3.3V or 5V Output for 12V
and 24V Industrial and Commercial
Distributed Power Systems
PH
VIN
GND
BOOT
VSENSECOMP
TPS5401
EN
RT/CLK
SS/TR
PWRGD
CIN
CBOOT
LO
COUT
R1
R2C2
C1
R3
RT
CSS
R5
R4
TPS5401EVM-708
Low Cost!
23
PHVIN
GND
BOOT
VSENSE
COMP
TPS54160
EN
RT/CLK
SS/TR
CpoleCzero
Rcomp
RTCss
Coneg
Lo
CbootCin
R1
R2
Cd
VIN
VONEG
+
+
GND
VOPOS
Copos+
Tools for TPS54160 FamilySplit Rail Positive and Negative Vout Design
• Split rail design provides +/-18V at 100mA with 24Vinput
• TPS54060EVM-590 is available and orderable
• Application note is on the web
• Positive and Negative Output Voltage Split Rail Calculator for SWIFT DC/DC Converters
excel spreadsheet is available on the web. See SWIFTPOSNEG-CALC
• Ideal for powering Bipolar Amplifiers. Use with TPS7A3001 -36V, 200mA negative
output LDO and TPS7A49 +36V/150mA positive voltage LDO
24
Positive
Switcher
Positive LDO
Negative
Switcher
Negative LDO
New Wide Vin Linear Regulators
Remove Switching Noise to Power:
• Bi-Polar Amplifiers
• A/D Converters
• D/A Converters
VIN 18V to 30V
VIN
PG
EN
NR/SS
VOUT
Sense/
FB
GND
COUT
TPS7A30ON
OFF
VOUT -15V
CIN
VIN
PG
EN
NR/SS
VOUT
Sense/
FB
GND
COUT
TPS7A49ON
OFF
VOUT +15V
CIN
VIN
EN
NR/SS
PH
VSense
GND
TPS54160
- VOUT
+VOUT
ON
OFF +
- V+
V-
Tools for TPS54160 Family High-Performance Signal Chain Applications
25
Tools for TPS54160 Family 24V Input to -12V Output, 0.3A, DC/DC Converter
• Inverter schematic appears in
Application Note SLVA317
• Excel Design Worksheet
SLVC225
• Maximum output current is
approximated as IL(avg)*(1-D)
• Vin plus absolute value of Vout
must be <60V
• Use TPS54160 for higher Iout
• Contact Factory for
Evaluation module
Cd
1mF
CIN
Css
0.1mFCzero
27nFCpole
82pF
Co
2x15mF
Cboot
0.1mF
RT
237k
Rcomp
52.3k
R1
14k
R2
1k
Lo
150mH
VIN (+)
VOUT (-)
VIN
EN
TPS54060
SS/TR
RT/CLK
COMP
VSENSE
BOOT
GND
PH
26
Tools for TPS54160 Family GSM/GPRS Module in Telemetry
• 3-A GSM Maximum Transient Current
Required
–TPS54260 has 3.3-A minimum current limit
• 50mA to 200mA Typical Idle Supply
Current
–TPS54260 has 138uA operating quiescent
current to improve efficiency at light loads
• Fast Transient Response to Reduce Output
Capacitance
–TPS54260 employs current mode control
for a fast transient response time and low
output capacitance
TPS54260 Powers GSM/GPRS Module:
• Support Tools
–Reference Design Board PMP5854
–SLVA412 Application Note
0.1-A to 3-A step
27
EVM/Tool
LM255766 to 42V Input, 3-A Step-Down DC/DC Converter
• No Loop Compensation with Emulated
Current Mode Control Topology
• Integrated 170 m High Side MOSFET
• 50 kHz to 1MHz Frequency
• Master or Slave Frequency
Synchronization
• 1.5% Vref Accuracy (1.225V)
• Fast Transient Response with Low Output
Voltage & Duty Cycle Support
• High Efficiency at Full Load Current
• Optimize Power Supply for Size or Efficiency
• Reduces Electro Magnetic Interference in Noise
Sensitive Applications
• Low Output Voltage Support
•LM25576EVAL
•Webench Software
• Medical & Automotive Applications
• Metering and Smart Grid Applications
• 24V Distributed Power Systems that
Suffer Line Transients
• Automotive Qualified Version Available
SimpleSwitcher®
Automotive Grade: LM25576Q20 Pin HTSSOP
28
EVM/Tool
LM255756 to 42V Input, 1.5-A Step-Down DC/DC Converter
• No Loop Compensation with Emulated
Current Mode Control Topology
• Integrated 330 m High Side MOSFET
• 50 kHz to 1MHz Frequency
• Master or Slave Frequency
Synchronization
• 1.5% Vref Accuracy (1.225V)
• Fast Transient Response with Low Output
Voltage & Duty Cycle Support
• High Efficiency at Full Load Current
• Optimize Power Supply for Size or Efficiency
• Reduces Electro Magnetic Interference in Noise
Sensitive Applications
• Low Output Voltage Support
•LM25575EVAL
•Webench Software
• Industrial & Automotive Applications
• Metering and Smart Grid Applications
• 24V Distributed Power Systems that
Suffer Line Transients
• Automotive Qualified Version Available
SimpleSwitcher®
Automotive Grade: LM25575Q16 Pin HTSSOP
29
EVM/Tool
LM226804.5 to 42V Input, 2-A Step-Down DC/DC Converter
• Integrated 200 m High Side MOSFET
• 500kHz Frequency - Adjustable from
200 kHz to 1MHz
• Synchronize to a Master Clock
• 2% Vref Accuracy (1.285V)
• Internally Compensated Voltage Mode
Control
• Greater than 90% Efficient at Full Load
• Optimize Power Supply for Size or Efficiency.
500kHz Configuration Reduces Components
• Reduces Electro Magnetic Interference
• Low Output Voltage Support
• Excellent Line and Load Regulation with
Reduced External Component Count
•LM22680EVAL
•Webench Software
• Industrial & Automotive Applications
• Metering and Smart Grid Applications
• 24V Distributed Power Systems that
Suffer Line Transients
• Automotive Qualified Version Available
SimpleSwitcher®
Automotive Grade: LM22680Q
8 Pin HSOIC
30
EVM/Tool
LM226754.5 to 42V Input, 1-A Step-Down DC/DC Converter
• Integrated 200 m High Side MOSFET
• 500kHz Frequency
• 1.5% Vref Accuracy (1.285V)
• Internally Compensated Voltage Mode
Control is Stable with Ceramic Caps
• Precision Enable Pin
• Greater than 90% Efficient at Full Load
• Minimized External Component Count
• Low Output Voltage Support
• Reduced External Component Count with
Space Savings
• Allows Simple Sequencing with a Resistor
Divider from another Power Supply
•LM22675EVAL
•Webench Software
• Industrial & Automotive Applications
• Metering and Smart Grid Applications
• 24V Distributed Power Systems that
Suffer Line Transients
• Automotive Qualified Version Available
SimpleSwitcher®
Automotive Grade: LM22675Q
8 Pin HSOIC- 5V Fixed Vout Version Available
31
EVM/Tool
LM255746 to 42V Input, 0.5-A Step-Down DC/DC Converter
• Easy Loop Compensation with
Emulated Current Mode Control
Topology
• Integrated 750 m High Side MOSFET
• 50 kHz to 1MHz Frequency
• Master or Slave Frequency
Synchronization
• 1.5% Vref Accuracy (1.225V)
• Fast Transient Response with Low Output
Voltage & Duty Cycle Support
• High Efficiency at Full Load Current
• Optimize Power Supply for Size or Efficiency
• Reduces Electro Magnetic Interference in Noise
Sensitive Applications
• Low Output Voltage Support
•LM25574EVAL
•Webench Software
• Industrial & Automotive Applications
• Metering and Smart Grid Applications
• 24V Distributed Power Systems that
Suffer Line Transients
• Automotive Qualified Version Available
SimpleSwitcher®
Automotive Grade: LM25574Q16 Pin HTSSOP
32
EVM/Tool
LM226724.5 to 42V Input, 1-A Step-Down DC/DC Converter
• Integrated 200 m High Side MOSFET
• 500kHz Frequency - Adjustable from
200 kHz to 1MHz
• 1.5% Vref Accuracy (1.285V)
• Internally Compensated Voltage Mode
Control is Stable with Ceramic Caps
• Precision Enable Pin
• Greater than 90% Efficient at Full Load
• Optimize Power Supply for Size or Efficiency.
500kHz Configuration Reduces Components
• Low Output Voltage Support
• Reduced External Component Count with
Space Savings
• Allows Simple Sequencing with a Resistor
Divider from another Power Supply
•LM22672EVAL
•Webench Software
• Industrial & Automotive Applications
• Metering and Smart Grid Applications
• 24V Distributed Power Systems that
Suffer Line Transients
• Automotive Qualified Version Available
SimpleSwitcher®
Automotive Grade: LM22672Q
8 Pin HSOIC 5V Fixed Vout Version Available
33
EVM/Tool
LM226744.5 to 42V Input, 0.5-A Step-Down DC/DC Converter
• Integrated 200 m High Side MOSFET
• 500kHz Frequency
• 1.5% Vref Accuracy (1.285V)
• Internally Compensated Voltage Mode
Control is Stable with Ceramic Caps
• Precision Enable Pin
• Greater than 90% Efficient at Full Load
• Minimized External Component Count
• Low Output Voltage Support
• Reduced External Component Count with
Space Savings
• Allows Simple Sequencing with a Resistor
Divider from another Power Supply
•LM22674EVAL
•Webench Software
• Industrial & Automotive Applications
• Metering and Smart Grid Applications
• 24V Distributed Power Systems that
Suffer Line Transients
• Automotive Qualified Version Available
SimpleSwitcher®
Automotive Grade: LM22674Q
8 Pin HSOIC- 5V Fixed Vout Version Available
34
• Industrial: Point-of-load regulation for 3.3/5V
• Battery Charging off 9-24V AC/DC Wall Bricks
• Distributed Power Systems off 12/24V Bus
• Integrated 110mΩ N-channel MOSFET
• Fixed 500kHz Switching Frequency
• Output Voltage to 1.23V with 2% accuracy
• Internal Slow Start Circuit
• Internal Compensation
• Enable Pin
• Only 18uA Shutdown Quiescent Current
• High Efficiency Up to 95%
• Small Output Inductor & Capacitor
• Good Performance over Temperature
• Limits Start-up Inrush Current
• Reduced External Components
• Easy On/Off Control
• Low Power Consumption when Switched Off
P/N Io (A) Package
TPS5450 5 8 HSOIC
TPS5430 3 8 HSOIC
TPS5420 2 8 SOIC
TPS5410 1 8 SOIC
TPS5450EVM-254 TPS5430EVM-173
TPS5420EVM-175 TPS5410EVM-203
SwitcherPro Software Tool
TPS5430
BOOT
PH
GND
VIN
VSENSE
INPUT VOUT
ENA
TPS54x0
TPS5410/20/30/505.5 to 36V Input Step Down DC/DC Converters
Automotive Qual available
SWIFTTM
35
EVM/Tool
LM5008A6V to 95V Input, 0.35-A Step-Down DC/DC Converter
• Integrated 1.25, 100V MOSFET
• Constant On-Time Control Scheme with
Input Voltage Feed Forward
• Intelligent Current Limit Scheme
• 50kHz to 600kHz Frequency Operation
• Supports 2.5V to 75V Output Voltage
• Greater than 90% Efficient at Full Load
• No Loop Compensation; Provides Constant
Frequency with Fast Transient Response
• Ensures Recovery with Minimal Foldback
• Optimize Efficiency or Size
• Wide Range of Applications
•LM5008AEVAL
•Quick Start Calculator
• Non-Isolated Telecommunication Buck
Regulator
• Secondary High Voltage Post Regulator
• +42V Automotive Systems
8 pin MSOP or
8 pin 4x4mm SON
36
EVM/Tool
LM5009A6V to 95V Input, 150mA Step-Down DC/DC Converter
• Integrated 100V, 2.2Ω MOSFET
• Constant On-Time Control Scheme Keeps
the Switching Frequency Relatively
Constant
• Intelligent Current Limit Scheme
• LM5009AEVAL
• LM5009A Quick Start Calculator
• 48V Non Isolated Telecommunications
Power Supply
• Secondary High Voltage Post Regulator
• +42V Automotive Systems
8 pin MSOP or
8 pin 4x4mm SON
PowerWise®
• High Efficiency at Full Load Current
• No Loop Compensation Components
Required While providing a Fast Transient
Response Time
• Ensures Recovery with Minimal Foldback
37
TI Product Portfolio
Popular Products For Industrial Including SVA Products
– 60Vin And Above Buck Converter Family
– 36Vin/42Vin Buck Converter Family
– Other Topology (Boost, Buck/Boost, SEPIC, etc)
– Inductor Integrated Solution
38
Industrial DC/DC Converters with FETsOther Topology (Boost, Buck/Boost, SEPIC, etc)
Featu
res
Input Voltage (VIN)40V 52V3V 60V 75V6V 55V4.5V
LM5002 0.5A - Boost / SEPIC / Flyback
LM5000 2A - Boost
LM5001 1A - Boost / SEPIC / Flyback
TPS55010 Isolated Fly-BuckTM
90V8V
39
EVM/Tool
LM50003.1V to 40V Input, 2-A Peak Boost Converter
• Integrated 2A 80V 160mΩ Switch
• Current Mode Control
• 300/700kHz (LM5000-3) or
600/1300kHz (LM5000-6) Operation
• Adjustable Soft Start
•LM5000EVAL
• Configure as Boost, Flyback, SEPIC
• Excellent Rejection of Line Transients
• Optimize the Design for High Efficiency or
Smaller Size, or Avoid Sensitive Frequency
Bands
• Reduced Inrush Currents
16pin TSSOP
16 pin 5x5mm SON
• DSL and CPE Modems
• Flyback or Forward Converter
• Distributed Power systems
40
EVM/Tool
LM50013.1V to 75V Input, 1-A Peak Boost Converter
• Integrated 490mΩ, 75V, 1A Low Side
MOSFET
• Current Mode Control
• 85% Maximum Duty Cycle
• 1.5% Reference Accuracy (1.26V)
• Programmable Frequency to 1.5MHz
• External Synchronization Capable
•Webench Tool
•LM5001BSTEVAL
8 pin SOIC or
8 pin 4x4mm SON
• Industrial Control Systems
• Battery Powered Systems
• Simple Configuration of a Boost,
Flyback, or SEPIC Converter
• Superior Rejection of Input Transients
• Supports Low Vin and High Vout
• Tight Voltage Regulation
• Optimize for Small Size or Efficiency
• Eliminate Beat Noise
41
EVM/Tool
LM50023.1V to 75V Input, 0.5A Peak Boost Converter
• Integrated 850mΩ, 75V, 0.5A Low-Side
MOSFET
• Current Mode Control
• 85% Maximum Duty Cycle
• Programmable Frequency to 1.5MHz
• External Synchronization Capable
• Webench Tool
• Simple Configuration of a Boost,
Flyback, or SEPIC Converter
• Superior Rejection of Input Transients
• Supports High Output Voltages
• Optimize for Small Size or Efficiency
• Eliminate Beat Noise
• Industrial Control Systems
• Battery Powered Systems
8 pin SOIC or 8 pin 4x4mm SON
42
TPS550102.95V to 6V Input, 2W Isolated DC/DC SWIFTTM Converter
• Fly-BuckTM Topology with Integrated
45/45 mΩ Half-Bridge
• Primary Side Feedback
• Programmable Primary Side Voltage
with Resistor Divider
• Synchronizes to External Clock
• Adjustable Slow Start
• Simple Design with 85% Efficiency at
5V/200mA
• No Optocoupler required
• Vary Input to Output Voltage Combinations
with Same Transformer
• Eliminates Beat Noise
• Low Inrush Current
PH
VIN
GND
BOOT
VSENSE
COMP
TPS55010
EN
RT/CLK
SS
FAULT
Css
RtCc
CbootT1
R1
R2
Cin
C1
INPUT
+5V
+
5V
_
1:2
Co
• Noise Immunity for PLCs, Industrial Control,
& Measurement
• RS232/485/Fieldbus Communication
• Power for Line Drivers, ISO Amplifiers, CAN
Transceivers
• Floating Supplies for IGBT Gate Drivers Examples
• +5V to +5V at 200mA
• +3.3V to +5V at 200mA
• +5V to +/-15V at 25mA• TPS55010EVM-009
• Design Calculator on Web
3x3mm 16QFN
SWIFTTM
43
TI Product Portfolio
Popular Products For Industrial Including SVA Products
– 60Vin And Above Buck Converter Family
– 36Vin/42Vin Buck Converter Family
– Other Topology (Boost, Buck/Boost, SEPIC, etc)
– Inductor Integrated Solution
44
Integrated Power SolutionsO
utp
ut
Cu
rre
nt
(IO
UT)
14V
6A
Input Voltage (VIN)
2.95V 5.5V 24V 42V
4A
3A
2A
1A
5A
6V 20V 50V4.5V
LMZ14201 (0.8-6V and 6-24Vout Versions)
LMZ12001
LMZ14202 (0.8-6V and 6-24Vout Versions)
LMZ12002
TPS84210 TPS84250 (2.5A)
Samples
Production
LMZ10503 LMZ14203 (0.8-6V and 6-24Vout Versions)
LMZ12003
TPS84320
LMZ22003
36V
LMZ23603
LMZ10504
TPS84410
LMZ10505 LMZ22005
LMZ23605
TPS84610
TPS84620 / TPS84621
LMZ12008 / LMZ22008
LMZ13608 / LMZ23608
LMZ12010 / LMZ22010
LMZ13610 / LMZ23610
8A
10A
45
TPS84 Family Key Attributes
LFM = 0
VIN = 12
VOUT = 3.3
IOUT = 6
Ta=28.8°C
Excellent Thermal Performance
6A at Full Load – no airflow
Meets Class B Radiated Emissions
Easy to use
As Few as 3 External Components
• 13C/W thermal resistance
• Only ~30C rise w/o airflow
• Ta: -40C to 85C Rating
• Tj: -40C to 125C Rating
Reference Design and Files
download-able from Product
Folder on Web
Evaluation Module Available
QFN packaging
Shielded Inductor
• Standard QFN mounting
• MTBF / FIT Reliability Data in
product folder on Web
Extra solder pads and jumpers
allow easy circuit optimization
46
BQFN Advantages vs LGA
• Better Thermal Efficiency in 40%
Smaller Package
– 13°C/W (BQFN) vs 15.2°C/W (LGA)
– Yields up to 50% longer life
• Access to Signal Pins
– Pins on Outside
– Easy to route Signals, Vias, Power
– Easy to inspect solder joints
• High Temp Reflow
– Capability for 260°C (BQFN) vs 245°C
(LGA)LGA
BQFN
47
SIMPLE SWITCHER® Power Module Value Advantage
Ease-of Use Packaging
• Single exposed pad with IC
leads
• Easy prototyping and
manufacturing
Heat Dissipation
• Best-in-class thermal
performance
• No airflow required
National Semiconductor Competitors
Low EMI with
Shielded Inductor
Pin-Pin Compatibility
Fully WEBENCH® EnabledNational’s LMZ10504 (≈42oC
case)
Competitors
(≈46oC case)
Operating Conditions: VIN=5.0V, VOUT=1.8V, IOUT= 4A
48
SIMPLE SWITCHER® Power Module Value Advantage
Ease-of-Use Packaging
Heat Dissipation
Low EMI with
Shielded Inductor
• Meet Class B for both Radiated
and Conducted Emission
• Ideal for noise-sensitive
applications
Pin-Pin
Compatibility
• For different load currents
within each family
Fully WEBENCH® Enabled
• Provides complete solution
and solution analysis
Current
1A 2A 3A 4A 5A 8A 10A
49
SIMPLE SWITCHER® Power Module Portfolio
• LMZ 1- Series: 16 products
– Features: Enable and Soft-Start
– Vin up to 36V/42V, support from 1A to 10A
• LMZ 2- Series: 8 products
– Features: Enable, Soft-Start, Frequency Sync, Current Sharing
– Vin up to 36V, support from 2-10A, current share up to 60A
• EXT – Extended temp: 9 products
– Guaranteed to operate to -55°C
– Passed Shock and Vibration Tests to Military and Industrial Standards
50
Integrated Shielded Inductor
0.8V to 6V Output Capability
Current Sharing up to 60A
Meets Class B CISPR22 EMI standard
Single Exposed Pad
Switching frequency of 350 to 600kHz
• Easy Design – Saves Board Space
• Ideal for DSP and FPGA Core Voltages
• Simple Current Sharing for Higher Current
Applications
• Low EMI Noise for Sensitive Applications
• Simple Layout and Manufacturing
• Peak Efficiency of 92%
Powering FPGAs and various point of
loads from the 12V and 24V input rails
Low-noise and/or space-constrained
apps
Time critical projects
LMZ23608/106 to 36V Input, Step-Down Simple Switcher Module w/ Current Sharing
• Pin Compatible for Scalability
• Pin to Pin with LMZ220xx, LMZ120xx, and LMZ136xx Families
Device Io
LMZ23608 8A
LMZ23610 10A
EVM/Tool • LMZ23608EVAL
• LMZ23610EVAL
• Webench Tool
TO-PMOD 11
9.9C/W ΘJA
51
Integrated Shielded Inductor
0.8V to 6V Output Capability
Meets Class B CISPR22 EMI standard
Single Exposed Pad
Switching frequency of 350kHz
• Easy Design – Saves Board Space
• Ideal for DSP and FPGA Core Voltages
• Low EMI Noise for Sensitive Applications
• Simple Layout and Manufacturing
• Peak Efficiency of 92%
Powering FPGAs and various point of
loads from the 12V and 24V input rails
Low-noise and/or space-constrained
apps
Time critical projects
LMZ13608/106 to 36V Input, Step-Down Simple Switcher Module
• Pin Compatible for Scalability
• Pin to Pin with LMZ220xx, LMZ120xx, and LMZ236xx Families
Device Io
LMZ13608 8A
LMZ13610 10A
EVM/Tool • LMZ13608EVAL
• LMZ13610EVAL
• Webench Tool
TO-PMOD11
9.9C/W ΘJA
52
Integrated Shielded Inductor
0.8V to 6V Output Capability
Current Sharing up to 60A
Meets Class B CISPR22 EMI standard
Single Exposed Pad
Switching frequency of 350 to 600kHz
• Easy Design – Saves Board Space
• Ideal for DSP and FPGA Core Voltages
• Simple Current Sharing for Higher Currents
• Low EMI Noise for Sensitive Applications
• Simple Layout and Manufacturing
• Peak Efficiency of 92%
Powering FPGAs and various point of
loads from the 12V and 24V input rails
Low-noise and/or space-constrained
apps
Time critical projects
LMZ22008/106 to 20V Input, Step-Down Simple Switcher Module w/ Current Sharing
• Pin Compatible for Scalability
• Pin to Pin with LMZ236xx, LMZ120xx, and LMZ136xx Families
Device Io
LMZ22008 8A
LMZ22010 10AEVM/Tool • LMZ22008EVAL
• LMZ22010EVAL
• Webench Tool
TO-PMOD11
9.9C/W ΘJA
53
Integrated Shielded Inductor
0.8V to 6V Output Capability
Meets Class B CISPR22 EMI standard
Single Exposed Pad
Switching Frequency of 350kHz
• Easy Design – Saves Board Space
• Ideal for DSP and FPGA Core Voltages
• Low EMI Noise for Sensitive Applications
• Simple Layout and Manufacturing
• Peak Efficiency of 92%
Powering FPGAs and various point of
loads from the 12V and 24V input rails
Low-noise and/or space-constrained
apps
Time critical projects
LMZ12008/106 to 20V Input, Step-Down Simple Switcher Module
• Pin Compatible for Scalability
• Pin to Pin with LMZ220xx, LMZ236xx, and LMZ136xx Families
Device Io
LMZ12008 8A
LMZ12010 10A
EVM/Tool • LMZ12008EVAL
• LMZ12010EVAL
• Webench Tool
TO-PMOD11
9.9C/W ΘJA
54
TPS846204.5V to 14.5V Input, 6-A Synchronous-Buck Integrated Power Solution
• Integrated Inductor and Passives
• Easy to Mount 15 x 9 x 2.8mm QFN
Package Delivers 800W/in3 Solution
• 95% Peak Efficiency and 13°C/W ӨJA
Thermal Resistance
• Adjustable Frequency, Soft Start, &
UVLO with Track, Clock and PG pins
• Meets Class B Radiated Emissions
• As Few as 3 External Components Required
• 40% Smaller Package than Competitive 12V,
6A Integrated Inductor Solutions
• Low Thermal Resistance Delivers Full 6-A
Rated Current without Airflow
• Provides the Design Flexibility of a Discrete
Solution
• Low EMI for Sensitive Applications
• Broadband & Communication Infrastructure
• Automated Test and Medical Equipment
• Compact PCI / PCI Express / PXI Express
• DSP & FPGA Point of Load Applications
TPS84620EVM-692
SwitcherPro Software
1.2V to 5.5Vout
55
TPS846214.5V to 14.5V Input, 6-A Synchronous-Buck Integrated Power Solution
• Integrated Inductor and Passives
• Easy to Mount 15 x 9 x 2.8mm QFN
Package Delivers 800W/in3 Solution
• 95% Peak Efficiency and 13°C/W ӨJA
Thermal Resistance
• Adjustable Frequency, Soft Start, &
UVLO with Track, Clock and PG pins
• Meets Class B Radiated Emissions
• As Few as 3 External Components Required
• 40% Smaller Package than Competitive 12V,
6A Integrated Inductor Solutions
• Low Thermal Resistance Delivers Full 6-A
Rated Current without Airflow
• Provides the Design Flexibility of a Discrete
Solution
• Low EMI for Sensitive Applications
• Broadband & Communication Infrastructure
• Automated Test and Medical Equipment
• Compact PCI / PCI Express / PXI Express
• DSP & FPGA Point of Load Applications
0.8V to 5.5Vout
Pin compatible with TPS84620
• TPS84621: Adjustable Vout down to 0.8V
• TPS84621: Hiccup Current Limit (versus Pulse by Pulse)
RTM Nov 2011
56
TPS843204.5V to 14.5V Input, 3-A Step-Down DC/DC Integrated Power Solution
• Integrated Inductor and Passives
Encapsulated on Lead Frame
• Easy to Mount 9 x 15 x 2.8mm QFN
package delivers 400W/in3 Solution
• 95% Peak Efficiency
• Adjustable Frequency, Soft Start, &
UVLO with Track, Clock and PG pins
• Meets Class B Radiated Emissions
• Simple Design Procedure – Only 3 External
Components Required
• Small Integrated Inductor Solution; Allows
Back Side PCB Mounting
• Low Power Dissipation with 13°C/W ӨJA
• Provides the Design Flexibility of a Discrete
Solution
• Low EMI for Sensitive Applications
• Broadband & Communication Infrastructure
• Automated Test and Medical Equipment
• Compact PCI / PCI Express / PXI Express
• DSP & FPGA Point of Load Applications
0.8V to 5.5V VOUT
With 1.5% Vref
4.5V to 14.5V VIN
1.6V to 14.5V PVIN
VOUT
PVIN
AGND
SENSE+
TPS84320
INH/UVLO
SS/TR
PWRGD
CO
CI
VINVIN
VOUT
PGND
RT/CLK VADJ
RSET
STSEL
57
Integrated Shielded Inductor
0.8V to 6V Output Capability
Meets Class B CISPR22 EMI standard
Single Exposed Pad
Frequency Sync Input from 650 to 950kHz
• Easy Design – Saves Board Space
• Ideal for DSP and FPGA Core Voltages
• Low EMI Noise for Sensitive Applications
• Simple Layout and Manufacturing
• Eliminates Beat Noise
• Peak Efficiency of 92%
Powering FPGAs and various point of
loads from the 12V and 24V input rails
Low-noise and/or space-constrained
apps
Time critical projects
LMZ23603/056 to 36V Input, Step-Down Simple Switcher Module w/ Frequency Sync
• Pin Compatible for Scalability
• Pin to Pin with LMZ2200x Family
Device Io
LMZ23603 3A
LMZ23605 5A
EVM/Tool • LMZ23603EVAL
• LMZ23605EVAL
• Webench Tool
TO-PMOD7
12C/W ΘJA
58
Integrated Shielded Inductor
0.8V to 6V Output Capability
Meets Class B CISPR22 EMI standard
Single Exposed Pad
Frequency Sync Input from 650 to 950kHz
• Easy Design – Saves Board Space
• Ideal for DSP and FPGA Core Voltages
• Low EMI Noise for Sensitive Applications
• Simple Layout and Manufacturing
• Eliminates Beat Noise
• Peak Efficiency of 92%
Powering FPGAs and various point of
loads from the 12V and 24V input rails
Low-noise and/or space-constrained
apps
Time critical projects
LMZ22003/056 to 20V Input, Step-Down Simple Switcher Modules w/ Frequency Sync
• Pin Compatible for Scalability
• Pin to Pin with LMZ2360x Family
Device Io
LMZ22003 3A
LMZ22005 5AEVM/Tool • LMZ22003EVAL
• LMZ22005EVAL
• Webench Tool
TO-PMOD7
12C/W ΘJA
TO-PMOD7
12C/W ΘJA
59
EVM/Tool
LMZ14201/2/36V to 42V Input, Step-Down Simple Switchers Module
• Integrated Shielded Inductor
• 0.8V to 6V Output Capability
• Meets Class B EN55022 Radiated
Emissions
• Single Exposed Pad
• Adjustable Frequency from 200kHz to
1MHz
• LMZ14201EVAL
• LMZ14202EVAL
• LMZ14203EVAL
• Webench Tool
• Easy Design – Saves Board Space
• Ideal for DSP and FPGA Core Voltages
• Reduces EMI Noise for Sensitive
Applications
• Simple Layout and Manufacturing
• Supports Low Duty Cycles or Smaller
Solution Size
• Space Constrained Embedded
Systems and Industrial Control
• Noise Sensitive Transceiver
and Medical Equipment
• Pin Compatible for Scalability
• Pin to Pin with 20V LMZ1200x Family
• -55°C operation EXT version available
Device Io
LMZ14201 1A
LMZ14202 2A
LMZ14203 3A
TO-PMOD7
20C/W ΘJA
60
EVM/Tool
LMZ14201/2/3H6V to 42V Input, Step-Down Simple Switcher Modules
• Integrated Shielded Inductor
• Output Voltage Adjustable from 5 to 24V
• Constant On-Time Control Scheme
• Meets Class Radiated Emissions
• Single Exposed Pad
• Adjustable Frequency from 200kHz to
1MHz
• LMZ14201HEVAL
• LMZ14202HEVAL
• LMZ14203HEVAL
• Webench Tool
• Easy Design – Saves Board Space
• Higher Output Voltage Versions of LMZ1420x
• Fast Transient Response
• Reduces EMI Noise for Sensitive Applications
• Simple Layout and Manufacturing
• Supports Low Duty Cycles or Smaller Solution
Size
• Space Constrained Embedded
Systems and Industrial Control
• Noise Sensitive Transceiver
and Medical Equipment
Device Io
LMZ14201H 1A
LMZ14202H 2A
LMZ14203H 3A
• Pin Compatible for Scalability
• Pin to Pin with 20V LMZ1200x Family
TO-PMOD7
20C/W ΘJA
61
EVM/Tool
LMZ12001/2/34.5V to 20V Input Step-Down Simple Switcher Modules
• Integrated Shielded Inductor
• 0.8V to 6V Output Capability
• Meets Class B Radiated Emissions
• Adjustable Frequency from 200kHz to
1MHz
• Single Exposed Pad
• LMZ12001EVAL
• LMZ12002EVAL
• LMZ12003EVAL
• Webench Tool
• Easy Design – Saves Board Space
• Ideal for DSP and FPGA Core Voltages
• Low EMI Noise for Sensitive Applications
• Supports Low Duty Cycles or Smaller
Solution Size
• Simple Layout and Manufacturing
• Space Constrained Embedded
Systems and Industrial Control
• Noise Sensitive Transceiver
and Medical Equipment
Device Io
LMZ12001 1A
LMZ12002 2A
LMZ12003 3A
• Pin Compatible for Scalability
• Pin to Pin Compatible with LMZ1402x & H versions
• -55°C operation EXT version available
TO-PMOD 7
20C/W ΘJA
62
EVM/Tool
LMZ10503/4/52.95V to 5.5V Input. Step-Down Simple Switcher Modules
• Integrated Shielded Inductor
• 0.8V to 5V Output Capability with
1.63% Accuracy
• Meets Class B Radiated Emissions
• Single Exposed Pad
• Fixed 1MHz Frequency
• LMZ10503EVAL
• LMZ10504EVAL
• LMZ10505EVAL
• Webench Enabled
• Easy Design – Saves Board Space
• Ideal for Providing Power to DSP and FPGA
Core Voltages
• Low EMI Noise for Sensitive Applications
• Simple Layout and Manufacturing
• Small Sized Solution
• Space Constrained Embedded
Systems and Industrial Control
• Noise Sensitive Transceiver
and Medical EquipmentDevice Io
LMZ10503 3A
LMZ10504 4A
LMZ10505 5A
• Pin Compatible for Scalability• -55°C operation EXT version available
TO-PMOD 7
20C/W ΘJA
63
• Integrated Inductor and Passives
Encapsulated on Lead Frame
• Easy to Mount 9 x 11 x 2.8mm BQFN
package delivers up to 14W Solution
• 95% Peak Efficiency
• Adjustable Frequency, Soft Start, &
UVLO with Track, Clock and PG pins
• Meets Class B Radiated Emissions
• Simple Design Procedure – Only 3 External
Components Required
• Small Integrated Inductor Solution; Allows
Back Side PCB Mounting
• Low Power Dissipation with tbd°C/W ӨJA
• Provides the Design Flexibility of a Discrete
Solution
• Low EMI fort Sensitive Applications
• Broadband & Communication Infrastructure
• Automated Test and Medical Equipment
• Compact PCI / PCI Express / PXI Express
• DSP & FPGA Point of Load Applications
0.8V to 3.6Vo
With 1.0% Vref
VOUT
AGND
SENSE+
TPS84410
INH/UVLO
SS/TR
PWRGD
COUT
CIN
VINVIN
VOUT
PGND
RT/CLKVADJ
RSET
STSEL
RTRTN
INHRTN
COMPRTN
TPS84210/410/6102.95V to 6V Input, Step-Down DC/DC Integrated Power Solutions
Device Io RTM
TPS84210 2A Released
TPS84410 4A Released
TPS84610 6A Nov’11
64
Nano Module Value Advantage
Extremely Small Solution
Size
• Place on front-side or
back-side of PCB
• LLP-8 Footprint
Excellent Performance
• Low output voltage ripple
• High efficiency
• Fast transient response
Mounted on PCB Expanded View
Low EMI with
integrated inductor
2.5 mm1.2 mm
3 mm
• Complies with CISPR22
Class B Standard
65
LMZ10500 / 15.5Vin, 0.65A/1.0A SIMPLE SWITCHER® Nano Module
65
LMZ10500EVAL
LMZ10501EVAL
Integrated inductor
Input voltage range 2.7V to 5.5V
Output voltage range 0.6V to 3.6V
Output current up to 1A
Peak efficiency up to 95%
LMZ10500/1 pin compatible
Tiny packaging (2.5 x 3 x 1.2mm)
Input under voltage lockout (UVLO)
Integrated compensation
Current limit protection
Fully WEBENCH® enabled
Fast-time-to market: easy PCB layout &
component selection, WEBENCH design tools
Complies to CISPR22 Class B radiated &
Conducted EMI & CISPR25 Class 5 automotive
standard
Low output ripple with minimal output
capacitance
Complete solution in 35mm2
Point of load conversions from 3.3V and 5V rails
Space constrained applications
Low output noise applications
Replacing LDOs for higher efficiency
1.2mm
3 mm
2.5 mm
65
66
Nano Module Evaluation Support
• 650mA / 1A Max load
• Pre-configured for 1.8Vout
• Compliant to CISPR22 Class B EMI standard
• 4-layer PCB design with 1oz copper
LMZ10500
EVAL
LMZ10501
EVAL
• 35mm2 solution size
• 1A Max load
• Pre-configured for 1.8Vout
• 2-layer PCB design with 1oz copper
• AN-2167
LMZ10501
DEMO
67
TPS842507V-50V Input, 2.5A Non-Synchronous Buck, Integrated Power Solution
• Integrated Inductor and Passives
Encapsulated on Lead Frame
• Easy to Mount 9 x 11 x 2.8mm BQFN
package delivers up to 30W Solution
• 92% Peak Efficiency
• Adjustable Frequency, Soft Start, &
UVLO with Track, Clock and PG pins
• Meets Class B Radiated Emissions
• Simple Design Procedure – Only 5 External
Components Required
• Small Integrated Inductor Solution; Allows
Back Side PCB Mounting
• Low Power Dissipation with tbd°C/W ӨJA
• Provides the Design Flexibility of a Discrete
Solution
• Low EMI for Sensitive Applications
• Automated Test and Medical Equipment
• Industrial Controls
• High Density Power Systems
Samples Now
RTM 1Q’12
•2.5V to 15Vo
•7V to 50VIN VOUT
AGND
TPS84250
INH/UVLO
SS/TR
PWRGD
COUT
CIN
VINVIN
VOUT
PGND
RT/CLKVADJ
RSET
STSEL
68
Barriers Of A High Switching Frequency With Wide Input Voltage DC/DC Converters
How operating frequency affects DC/DC design
69
Industry Trends
• Board space is becoming more valuable as
density requirements increase
• Suppliers are aggressively marketing faster
DC/DC Converters that claim to save space
– How much space is really saved?
– What are the performance trade offs and pitfalls?
70
Three Designs Compared
Design Example:
• Input Voltage: 48V
• Output voltage: 5V
• Output Current: 1A
• Output voltage Ripple: 50mV – 1% Vout
TPS54160 Selected
• Wide Input Range – supports up to 60V max (65V Abs Max)
• Integrated Power MOSFET
• Device supports up to 2.5MHz
• Automotive qualified version available - TPS54160-Q1
Switching Frequencies Studied
• 100kHz
• 300kHz
• 750kHz
71
Minimum On-Time
DC/DC Converters won’t always work over a wide Vout/Vin Range. Check the minimum controllable on time in the datasheet, not the maximum oscillator frequency.
For 48Vin, 5Vout, 130ns min. on-time examples:
Frequency Min. Duty Cycle Minimum Vout
100 kHz 0.013 OK - below Vout minimum of IC
300 kHz 0.039 OK - below Vout minimum of IC
750 kHz 0.098 Close, but OK
1MHz 0.13 6V (pulse skipping)
Check if the (Vout+Vdiode)/Vin (duty cycle) combination will work when the switching frequency and the minimum controllable on time are known.
Min. Duty Cycle = Min. On time * Switching Frequency
For TPS54160, Minimum On time = 130ns
72
Minimum On-Time Issues
Pulse skipping happens when the DC/DC converter cannot extinguish the gate drive pulses fast enough
to maintain the desired duty cycle. The power supply will still regulate the output voltage, but…
• Ripple voltage increases due to the pulses being further apart
• Frequency is no longer fixed
• Current limit may no longer work since the IC cannot respond in time
• Control loop may be unstable. Transient response is also affected
Min on-time within spec Min on-time out of spec
Controller misses a pulse to maintain desired regulation.
73
Inductor Selection
Know V = L * di/dtL = V * Δt / Δi
L ≥ (Vout+Vdiode)*(1-D)/(ΔI x Fs); with ΔI = 0.5-A peak to peak
• 100kHz L ≥ 98 uH Choose 100 uH
• 300kHz L ≥ 33 uH Choose 33 uH
• 750kHz L ≥ 13 uH Choose 15 uH
74
Current Limit
• Make sure the peak inductor current is lower than the minimum current
limit trip point
– Minimum current limit specification should be in the datasheet. TPS54160
minimum current limit is 1.8A
– Smaller inductance value will have higher peak current
75
Capacitor Selection
Know: R = V/I ESR ≤ ΔV/ ΔI; use ~0 mΩ for ceramic
I = C * dv/dt C ≥ ΔI /(8 * Fs * ΔV)
Total ΔV = ΔI / (8 * C * Fs) * 2 (to account for DC bias)
Design #1: 100kHz
• C ≥ 25 uF Choose 47uF 1206 ceramic
Design #2 300kHz
• C ≥ 8.3 uF Choose 10uF 0805 ceramic
Design #3: 750kHz
• C ≥ 3.4 uF Choose 4.7uF 0603 ceramic
76
TPS54160: 3.5-60V, 1.5A , DC/DC Converter
Adjusting Frequency Compensation
Vref
VO
R1
R3
C1
C2R2 CO RO
gmea COMPVSENSE
Type 2A Type 2B Type 1
R3
C1
C2
Can Compensate for any type of output capacitor
by using Type 2A, 2B, or 1 Frequency Compensation
See Datasheet for equations.
Type 2A compensation was chosen for this experiment
Loop compensation is a separate topic
77
Design Example #1
100kHz
Inductor:
Coilcraft, 100uH, MSS1246T-104ML
Capacitor:
Ceramic, 47uF, 1206 case size
Note the compensation components
78
Design Example #2
300kHz
Inductor:
Coilcraft, 33uH, LPS6235-333ML
Capacitor:
Ceramic, 10uF, 0805 case size
Note the compensation components
79
Design Example #3
750kHz
Inductor:
Coilcraft, 15uH, LPS6225-153ML
Capacitor:
Ceramic, 4.7uF, 0603 case size
Note the compensation components
80
Inductor Size Comparison
100kHz
100uH
Coilcraft
MSS1246T-104ML
300kHz
33uH
Coilcraft
LPS6235-333ML
750kHz
15uH
Coilcraft
LPS6225-153ML
Note the PAD area required versus the component size of the component!
81
Capacitor Size Comparison
100 kHz Design 300 kHz Design 750 kHz Design
Fsw Capacitor
Area
Inductor
Area
Filter Area
(w/o spacing)
Total area
(with spacing)
100kHz 18.9mm2 150mm2 168.9mm2 420mm2
350kHz 11.5mm2 43.5mm2 55mm2 192mm2
750kHz 6.5mm2 43.5mm2 50mm2 182mm2
10uF - 0805 4.7uF - 060347uF - 1206
We assume to double the area of each component to figure spacing
82
Filter Size Comparison
Consider Capacitor Package
• Capacitors are available in fixed sizes
• ESR must be maintained as the case size is reduced
Consider Inductor Volume:
• Taller inductors may take up less board area, but pose a height issue
• Inductor Volume ~ L * i2 / 5x10-3
Area
Frequency
IC
Passives
Diminishing returns
83
Efficiency
Power dissipation comes from several places including:
• FET driving loss (Qg * V * F):
– FET drive loss is proportional to the switching frequency
• FET switching loss function of Vin, Iout, Ton/off, F
– Switching loss is proportional to the switching frequency
• FET resistance ( I2 * Rds(on))
– Same FET – little variance in these examples
• Diode Loss (Vf * Io * (1-D))
• Inductor loss (I2 * DCR + Core losses):
– DCR losses may be reduced when Inductance is smaller
– AC losses are proportional to the frequency
• Capacitor loss (IRMS2 * ESR):
– Capacitor loss is negligible
• IC loss (Iq):
– Same IC – no variance in these design examples
84
Efficiency Results
Dissipated power turns into heat:
Frequency IC temperature
100kHz 40° C
300kHz 44° C
750kHz 56° C
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Load Current (Amps)
Lo
ss
es
(W
)
100kHz 300kHz 750kHz
68%
70%
72%
74%
76%
78%
80%
82%
84%
86%
88%
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Load Current (Amps)
Eff
icie
nc
y
100kHz 300kHz 750kHz
Higher Fsw results in higher temperature
85
Basic Stability Criterion Example
Reading Bode Plot
1) Find Cross Over Frequency at
0dB
• 21 kHz Cross Over
2) Find Phase Margin at the
Cross Over Frequency
• 45° at 21kHz
3) Goal is to have Phase Margin
in between 45°and 90°to
maintained a well-damped
transient response
86
Bode Comparison
• Cross over frequencies have been adjusted.
• Higher switching frequency allows higher cross over frequency
• Rule of thumb: Cross over frequency is ~1/8 Fsw
100kHz:
10 kHz at 60
300kHz
30 kHz at 60
750kHz
60 kHz at 50
Cross Over &
Phase Margin
87
Transient Response
100 KHz 300 KHz 750 KHz
Cross
Over
Phase
Margin
Response
time
Voltage
peak
100kHz 10kHz 60° 1ms 350mV
300kHz 30kHz 60° 300us 300mV
750kHz 60kHz 50° 150us 240mV
Higher cross-over frequency yields faster transient response, and
smaller voltage peaks
Time Scale: 500us/div Vertical Scale: CH1-200mV/div CH4-0.5A/div
88
Ripple Comparison
100 kHz
47uF
50mV ripple
300 kHz
10uF
50mV ripple
750 kHz
4.7uF
40mV ripple
Higher switching frequency allows smaller capacitor
And still maintains 50mV output voltage ripple
Vertical Scale: 50mV/div for all plots
5us/div 1us/div 500ns/div
89
Noise Issues
• Noise can be a problem with high conversion ratios and higher frequencies
– Consider jitter and on time of the DC/DC Converter
– Jitter noise becomes a larger percentage of the switching pulse when the
duty cycle is small
• For 48V to 5V conversion and a 0.5V diode drop and 20ns jitter on the phase
node:
Frequency ON Time Jitter/On Time
100kHz 1.1us 2%
300kHz 365ns 5%
750kHz 150ns 13%
90
Tools for TPS54160 FamilyTPS54160EVM-230
• 2 designs are on a single EVM board
• Top design is optimized for small
size
• Bottom design allows for component
changing
• User‘s guide is on the Web
91
Summary
Minimum on time:
• Vout is limited by the controllable on time and frequency
• Take the input voltage and switching frequency tolerances into consideration
• Check to see if the current limit circuit will respond fast enough
Efficiency
• Efficiency decreases as switching frequency increases mainly due to FET
switching losses
• More copper, board area or additional heat-sinking may be needed
Size
• 100kHz to 750kHz: ~50% reduction in size noted, saving about 230mm2
• 300kHz to 750kHz: 5% reduction in size, mainly in output capacitor. The
inductor was the same case sizing (10mm2 savings).
• More heat in a smaller area
92
Summary
Performance
• Higher switching frequency allows for a higher cross over frequency and
a faster transient response.
• High frequency solutions are now similarly priced. Make sure you can
handle the trade offs (heat and efficiency).
Noise - EMI
• Sometimes an application specific frequency band must be avoided (AM
band, ADSL, IF, etc…)
• Alternative - Synchronize the frequency in an area of the band that is not
so sensitive
• Jitter may become an issue