tim 40 instruction book

8/16/2019 TIM 40 Instruction Book

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Torque interface module

TIM40

Mounting instructions


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Safety instructions 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Scope of supply 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Application 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Structure and mode of operation 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Mounting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Removal 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Mo u nt i ng t h e A n y bu s)module (accessory) 13. . . . . . . . . . . . . . . . . . . .

7 Electrical connection 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 General information 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 Shielding design 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 Connect or p in assignment 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.1 Connect cable wires tospringloaded terminals 17. . . . . .

7.4 S upply voltage 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5 Connecting to a PC or network 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5.1 Single connection to PC/laptop 21. . . . . . . . . . . . . . . . . . . .

7.5.2 Connecting to a network 22. . . . . . . . . . . . . . . . . . . . . . . . . .

8 Shunt signal trigger 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Status display 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Settings 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1 Settings with the web browser 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.1 System/Interface module 27. . . . . . . . . . . . . . . . . . . . . . . . .

10.1.2 System/Torque transducer 27. . . . . . . . . . . . . . . . . . . . . . . .

10.1.3 System/Default settings 27. . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.4 Syst e m / Et h e rn et i n t e rf ace 27. . . . . . . . . . . . . . . . . . . . . . . . .

10.1.5 System/Fieldbus interface 27. . . . . . . . . . . . . . . . . . . . . . . . .10.1.6 System/Passcode input 27. . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.7 System/Firmware update 27. . . . . . . . . . . . . . . . . . . . . . . . .

10.1.8 Transducer parameterization/Torque 27. . . . . . . . . . . . . . . .

10.1.9 Transducerparameterization/Frequen cy output 28. . . . . .

10.1.10 Transducer parameterization/Analog output 28. . . . . . . . .

10.1.11 Signal conditioning 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 0 . 1 .1 2 S a v e /l o a d p a ra m et e rs 29. . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.13 Measuring 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 Interface description 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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11.1 CANopen 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1.1 Connection 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1.2 LED status display 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1.3 Cyclic transmission of measured values 31. . . . . . . . . . . . .

11.1.4 PDO contents 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.1.5 Activation of PDO output 33. . . . . . . . . . . . . . . . . . . . . . . . . .

11.1.6 Parameterization 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2 PROFIBUS 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2.1 Connection 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2.2 LED status display 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2.3 Cyclic data traffic 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 Object dict ionar y: Manufacturerspecific objects (CAN) 39. . . . . . . . .

13 Maintenance 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 Specifications 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 Dimensions 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 Accessories, to be ordered separately 43. . . . . . . . . . . . . . . . . . . . . . . . .


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Safety instructions

Appropriate use

T h e T I M 40 t o rq u e i n t e rf a c e m o d ul e i s u s e d e x c l us ively for torque measurement tasks in combination with the T40 torque flange and control and adjust

ment tasks directly connected thereto.Use for any a d d i ti o n a l p u rp o se s h a ll b edeemed to be not as intended.

In the interests of safety, the module should only be operated as described inthe mounting instructions. It is also essential to comply wi t h t h e l e ga l a n dsafety requirements for the application concerned during use. The same app l i es t o t h e us e o f a c ce s s o rie s .

The interface module is not a safety elementwithin the meaning of its use asintended. Proper and safe operation of this transducer requires proper trans

portation, correct storage, assembly and mounting and careful operation.

Each time, before starting up the module, you must first run a project planningand risk analysis that take s i n to a c co u nt a l l t h e s a fe ty aspects of automationtechnology. This particularly concerns personal and machine protection.

Additional safety precautions must be taken in plants where malfunctionscould cause major damage, loss of data or e ven personal injury. In the eventof a fault, these precautions establish safe operating conditions.

Safety rulesThe device must be operated with a separated extra−low voltage (18...30 VDC supply voltage).

Before commissioning, make sure that the mains voltage and type of currentmatch the mains voltage and typ e o f c u rre n t a t th e p l a c e o f o p era t i o n a n d t h a tthe circuit used is sufficiently protected.Connecting electrical devices to lowvoltage: to separated extra−low voltage only (safety isolating transformer according to DINVDE 0 55 1/EN60742). Do not operate the device if the mainslead is damaged. Only operate built−in devices once they are installed in the

housing provided. The device complies with the safety requirements ofDINEN 61010 Part 1 (VDE 0 411 − Part 1); protection class I.

The devi c e m u s t b e m o u n te d o n a s u p p o rt ra i l c o n n ec t e d t o p ro t e ct ive groundp o t e nt i a l. B o t h t h e s u p po rt ra i l a n d t h e d evice must be free of paint, varnishand dirt at the point of installation.

The supply connection, aswe l l a s t he s i gn a l a n d s en s e le a ds , m us t b einstalled in such a way that electromagnetic interference does not adverselyaffect device functionality (HBM recommendation: "Greenline shielding de

sign", downloadable from the Internet at http:// www.hbm.com/hbmdoc/amplifiers/brochures).


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Automation equipment and devices must be covered over in such a way thatadequate protection or locking against unintentional actuation is provided(such as access checks, password protection, etc.).

When devices are working in a network, these networks must be designed insuch a way that malfunctions in indivi d u a l n o d e s ca n b e d e te c t e d an d s h u t

down.Safety precautions must be taken both in terms of hardware and software, sothat a line break o r o t h e r i n t e rru p ti o n s t o s i g n a l t ra n sm i s s io n , s u c h a svia thebus interfaces, do not cause undefined states or loss of data in the automation device.

General dangers of failing to follow the safety instructions

T h e T I M4 0 M o d ul e i s a s t a t e o f th e a rt d evice and as such is failsafe. Themodule may give rise to further dangers if it is inappropriately installed andoperated by untrained personnel. Any person instructed to carry out installation, commissioning, maintenance or repair of the module must have read andunderstood the mounting Instructions and in particular the technical safety instructions.

Conditions on site

Protect the module from direct contact with water (protection class IP20).

Maintenance and cleaningThe modules are maintenancefree. Please note the following when cleaningthe housing:

• Before cleaning, disconnect the equipment completely.

• Clean the housing with a soft, slightly damp (notwet!) cloth. Never usesolvents, since these could damage the labelling on the front panel andthe display.

• When cleaning, ensure that no liquid gets into the equipment or

connections.

Remaining dangers

The scope of supply and performance of the module covers only a sm al l a r eaof torque measurement technology. In addition, equipment planners, installersand operators should plan, implement and respond to the safety engineeringconsiderations of torque measurement technology in such away as to minimize remaining dangers. Prevailing regulations must be complied with at alltimes. Reference must be made to remaining dangers connected with torquemeasurement technology.


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In this mounting instructions, remaining dangers are pointed out using the following symbols:

Symbol: DANGER

Meaning: Maximum dange r l eve l

Wa rn s o f an imminently dangerous situation inwhich failure to comply withsafety requirementswill result in death or serious phys ic al i nj ury.

Symbol: WARNING

Meaning: Dangerous situation

Wa rn s o f a potentially dangerous situation inwhich failure to comply with

safety requirementscan result in death or serious phys ic al i nj ury.

Symbol: CAUTION

Meaning: Possibly dangerous situation

Warns of a potentially dangerous situation inwhich failure to comply withsafety requirementscould result in damage to property or some form of physi ca l i nj ury.

Symbols for application instructions and useful information:

Symbol: NOTE

Means that important information about the product or its handling is beinggiven.

Symbol:

Meaning: CE mark

The CE mark enables the manufacturer to guarantee that the product complies with the requirements of the relevant EC directives (the Declaration of Conformity can be found at http:// www.hbm.com/hbmdoc).


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Symbol:

Meaning: Statutory waste disposal mark

In accordance wi t h n a t i on a l an d l oc a l e nvironmental protection and materialrecovery and recycling regulations, old devi c e s t h a t ca n n o lo n g e r be u s e dmust be disposed of separately and notwith normal household garbage.If you need more information about waste disposal, please contact your localauthorities or the dealer from whom you purchased the product.

Conversions and modifications

The TIM40 module must not be modified from the design or safet y engineering point of view exceptwith our express agreement. Any modification shall

e x c l ud e a l l l i a b il i ty on our part for any damage resulting therefrom.

In particular, any repair or solderingwork on motherboards (replacement of components is prohibited. When exchanging complete modules, use onlyoriginal parts from HBM.

The module is delivered from the factory wi t h a fi x ed h a rdware and softwareconfiguration. Changes can only be madewithin the possibilities documentedin the manuals.

Qualified personnelQualified persons means persons entrusted with the installation, fitting, commissioning and operation of the product who possess the appropriate qualifications for their function. This device is only to be installed and used by qualified personnel, strictly in accordancewith the specifications and the safetyrules and regulations.

This includes people who meet at least one of the three following requirements:

•Knowledge of the safety concepts of automation technology is a requirement and as project personnel, you must be familiar with these concepts.

• As automation plant operating personnel, you have been instructed how tohandle the machinery and are familiarwith the operation of the equipmenta n d t e c h n o lo g i e s d e s c rib e d i n t h i s d o c u me n t a ti o n .

• As commissioning engineers or service engineers, you have successfullycompleted the training to qualif y you to repair the automation systems. Youare also authorized to activa t e , t o g ro u nd a n d l a b e l c i rc u it s a n d e q u i p me n tin accordance with safety engineering standards.


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It is also essential to comply wi t h t h e l e g a l a n d s a f e ty requirements for the application concerned during use. The same applies to the use of accessories.


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1 Scope of supply

• 1 T I M 4 0 To rq u e I n t erf a c e M o d ul e

• Connector for transducer connection

• Connector for frequency output• Connector for analog outputs

• Co n n e ct o r f o r s h u nt s i g n a l t ri g ge ri n g

• Connector for supply voltage

• TIM40 mounting instruction

2 Application

The interface module TIM40 processes the TMC interface digitalmeasurement signals of the torque flange T40. The signals can be filtered,scaled and output at the analog outputs as current/ voltage or frequencysignals. The measurement signals are also available at the Ethernet interface;o t h e r d i gi t a l i n t e rfa c e s c a n b e o p t i o na l ly addedvia a unive r sa l i n te r fa c e(Anybus).


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3 Structure and mode of operation

Profibus

C ANopen

(optional)

TIM 40Tor que int e rf a ce module

3 8 12 5 M V/ s

F

U /I

TP2

1...3000 Hz

D /A

"10V

(12"8)mA

D /F

TP1

1...3000 Hz

Ethernet

UDP

Ethernet

T 40T MC

FPGA

Anybus

Anybus

module

OPT ION

1

I n pu t X 3

Output X6

Output X7

Output X5

Output X4

2 2

Fig.3.1: S ig na l f l ow TIM40

T h e t o rq ue i n t e rfa c e m o d u le T I M 4 0 re c eives the measurement data of theT40 stator (38 125 measured values/s, 16 Bit) at input X3.

Two deactiva t a b le di g i ta l f i l te rs 1 are ava i l a bl e f o r a l l s u b s e qu e n t s ig n a l

r o ut e s a n d s ca l in g 2 for each output.

Scaling and filtering are set via the integrated web server. You can implementa l l s e t t in g s fro m th e PC with a web browser via an Ethernet connection.

The processed measurement signals are then available at analog output X4,frequency output X5 and the Ethernet interface X6 (and optionally Anybus,output X7).

The supply voltage can be looped through without extra circuitry measures(from X1 to X3) to supply the T40 transducer.


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4 Mounting

The TIM40 interface module is mounted on a DIN EN 6 0 7 15 r a il . A s p ri n g onthe back holds the housing in position.

Spring

Fig.4.1: Ho us in g b ack

1) Hook the interface module into the upper guide of the rail.

2 ) P r es s th e ho u si n g a g ai n st th e ra i l u n ti l t h e s p ri n g e n ga g es i n t h e l owerguide.

1.

2.

Fig.4.2: M o un t in g o n a DIN rail


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5 Removal

1.

2.

Fig.5.1: Removal

1 ) P us h t he ho us in g u p vertically and then tilt it lightly forwards.

2 ) P ull t he h ou si ng ou t downwards from the rail.

6 Mounting the Anybusmodule (accessory)

The housing of the interface module TIM40 has a slot for Anybus

modules.

ATTENTION

Take care when mounting the module. If the module is askew, theconnection pins inside the housing mayget bent.

1 ) P l ac e t he T I M4 0 h ou s in g o n a fl a t s u r fa c e as s h own in Fig.6.1.

2) Remove the cover of the slot.


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S lo t c over for Anyb u s m o du l es

Fig.6.1: Remove cover

Groove

Bottom

Fig.6.2: Anybusmodule

3 ) Pu sh th e mo du le , with the flat side facing down, carefully into the housing.When the module protrudes approx. 1 cm from the housing, you will feel aresistance (see Fig.6.3). The module will now be centered by the sidegrooves. Carefully push the module into the housing until it lies flush.


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Approx. 1 cm

Fig.6.3: M o un t in g t h e m o d ul e

4 ) Ti gh te n b ot h f as te ni ng sc rews (Torx® 8; 0.25N@m).


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7 Electrical connection

7.1 General information

To make the electrical connection between the torque transducer and the

amplifier, we recommend using shielded, lowcapacitance measurementcables from HBM.

With cable extensions, make sure that there is a proper connection withminimal contact resistance and good isolation. All plug connections or swiveln u ts m us t b e fu l ly tightened.

Do not route the measurement cables parallel to power lines and controlcircuits. If this cannot be avoided (in cable pits, for example), maintain aminimum distance of 50 cm and also draw the measurement cable into a steeltube.

Avoid transformers, motors, contactors, thyristor controls and similarstrayfield sources.

7.2 Shielding design

T h e c a b l e s h ie l d s h o u l d b e c o n ne c t e d t o t h e p ro t ec t ive housing according tot h e G re e n li n e c o n c e p t. T h i s e n c l o se s t h e m e a s u re me n t system in a Faradaycage. It is important that the shield is laid flat on the housing ground at both

ends of the cable. Any electromagnetic interference active here does notaffect the measurement signal.

In the case of interference due to differences in potential (compensatingcurrents), the connection between operating voltage zero and the housingground must be cleared at the amplifier and a potential equalization lineestablished between the stator housing and the amplifier (copper wire,10 mm2 wire crosssection).

7.3 Connector pin assignmentT h e T I M 40 h o u s i ng h a s 5 c o n n ec t o r b l ocks with attached springloadedterminals (Phoenix Combicon 5 mm), an Ethernet socket and a slot for


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holding an Anybus®interface module. The terminal assignments are printedon the front panel.

V ol t a g e s u p p ly

S h un t s i gn a l t r ig g erT ra n sd u ce r c o nn e ct i on T 4 0

4 3 2 1

Co n n e ct i o n p o s i ti o n o fupper springloaded terminals

1 2 3 4

Co n n e ct i o n p o s it i o n o flower springloaded terminals

Analog outputs U /I

Frequency output

E t h e rn e t c o n n e ct i o n RJ45

S l ot f o r A nybusmodule

Fig.7.1: T I M 4 0 i n p u ts / o u t pu t s

7.3.1 Connect cable wires to springloaded terminals

You can connect wires with a crosssection of maximum 0.5 mm 2 to thespringloaded terminals.


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1 . P res s a nd h ol d d own spring pin 2. Insert bared cable wire fitted wi t h e n d s l eeve

3. Re le as e s pr in g p in

Fig.7.2: W i r e c o n n ec t i o n o n s p r i n g lo a d e d t e r m in a l s

Co n ne c ti o n X 1 f or voltage supply

12

Terminal Assignment

1 0 V

2 18 ... 30 V

Co n n e c ti o n X 2 f o r s h u nt s i g n a l t ri g ge r

12

Terminal Assignment

1 0 V

2 5 ... 24 V


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Connection X3 for torque measurement flange T40

4 3 2 18 7 6 5

Terminal Assignment Color codeK AB169

1 RS422R A rd

2 RS422RB wh

3 DGND vt

4 RS232RX gn

5 RS232TX gy

6 0 V bu

7 24 V bk

8 Shielding ye

Co n n e c ti o n X 4 f o r an a l o g ou t p u t

1 2 3 4Terminal Assignment

1 Shielding

2 GND

3 "10 V

4 12"8 mA

Co n n e c ti o n X 5 fo r f re q u e n cy output

1 2 3 4 Terminal Assignment1 Shielding

2 GND

3 FA

4 FB

Connection X6 for Ethernet

Pl ug type RJ45

Co n n e c ti o n X 7 fo r fi e l d bu s

Pl ug type C ANo pe n: SUBD 9pin

PROFIBUS: SUBD 9pin


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7.4 Supply voltage

T h e T I M 40 m o d u le m u s t b e o pe ra t e d with a separated extralow voltage(supply voltage 18 to 30 V DC). The supply voltage lead must be no morethan 3 m long. Connecting to a direct voltage network in accordancewith

EN 61326 is not permitted. Instead, use a power pack that can be e.g.mounted together with the TIM40 in the control cabinet.

The supply voltage is electrically i s o l a t e d f rom s i g n a l o u t p ut s a n d c a l i b rat i o ns i gn a l i n pu t s. Connect a separated extralow vo lt ag e of 1 8 V t o 30 V t o Pi n 1and Pin 2 of terminal X1.

If a cable shield is present, apply t he sh ie ld to th e g ro un d ( ) of in pu t X 3.


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7.5 Connecting to a PC or network

You can operate the interface module either in a network or directly connectedto a PC /laptop. The interface module has an Ethernet interface (RJ45 socket)for the connection. Use a cross cable (also called crossover cable) for the

connection.

7.5.1 Single connection to PC /laptop

T40

TIM40

UPnP activeDHCP a ct ive

PC /laptop

DHCP a ct ive

Fig.7.3: Example: Direct connection to PC /laptop

In normal cases, TIM40 is automatically detected and addressed. If this is notthe case, you wi l l n e ed t o e nt e r th e I P a d dr e ss m a nu a lly.

Manual input of IP address:

1. Hold the Reset button on the TIM40 for approx. 15 seconds while thepower supply is switched on (this switches off DHCP i n th e TI M 40 ) .

2 . O pe n t he n etwork connections (Start/Settings/ Network connections).

3. Mark your LAN connectionwith a rightclick and select "Properties" in thecontext menu.

4 . S e l e ct t h e t a b "G e n e ral " a nd m a rk the Internet (TCP/IP) under "Thisconnection uses the following elements". Click on the "Properties" button.

5 . I n t h e ta b "G e ne ra l ", s e l e c t t h e o pt i o n "Use followi n g I P a d d re ss " an d e nt e r"1 9 2 . 16 8 . 1 .1 " i n t h e I P a d d re ss l i n e (t h e s u b n e t m a sk is automatically set to"255.255.255.0").


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6. Confirm twice with "OK".

7. Update the view by pressing the function key F5.

8. Doubleclicking on the TIM40 sym b o l o p e n s t h e TI M 4 0 st a rt window. Alternatively, yo u ca n ca ll u p your web browser and enter the address

"http://192.168.1.2", then confirmw

ith "R

eturn".

7.5.2 Connecting to anetwork

LAN

T40

TIM40

Server/ Router

UPnP activeDHCP a ct ive

PC /laptop

DHCP a ct ive(factory settings)

Fig.7.4: E x a m pl e : T I M 4 0 i n n e twork

To a c c e s s th e T I M 40 , you must set the following settings underWindowsXP/Vista:

1. Activate UP n P u s er i n te r fa c e (Unive r sa l P l ug a n d P l ay).

2. Declare the UP nP f ra mework as exception in the Windows firewall. Further

information can be found in the Online Help of your operating system.


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In order to see connected UPnP devices in the browser, you must also makethe following settings in the network environment of your computer:

1 . O pe n t he n etwork connections (Start/Settings/ Network connections).

Va r io u s l i nks can be seen under "Network tasks" left in the opened window. If this is not the case, open "Folder options" via Extras and select "Displaygeneral tasks in folder".

2 . O pe n t he ne twork environment with a doubleclick.

Various options can be seen under "Network tasks" in the opened window.T h i s s h o u l d i n c l ud e t h e op t i o n "Hide NetworkUPnP device symbols". If not,you can activate the option with a mouse click and confirmation (Yes).

In the factory settings,DHCP (Dynamic Host Configuration Protocol) isactivated for the interface module TIM40. This ensures that the IP address inthe network is automatically assigned by the Server/ Router. The requirementfor this is that DHCP i s al so a ct ivated in your computer.

After this setting, the interface module is automatically detected andintegrated in the network environment.

1 . O pe n t he ne twork connections (Start/Settings/ Network connections) andselect TIM40. IF TIM40 is not visible, update the view with the function keyF5. Doubleclick on the TIM40 sym b o l t o o p e n t h e T I M4 0 s e t u p i n te rf a c e.


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8 Shunt signal trigger

T h e t o rq u e me a s u rem e n t f la n g e T 4 0 su p p l ie s a n e l e ct ri c s h un t s i g na l t h a tcorresponds to approx. 50% of its nominal (rated) measuring range.

T h e s h un t s i gn a l c a n b e tri g g e re d :

1) By applying a separated extralow vo l t ag e o f 5 V t o t erm i n al X 2 .

The nominal (rated) vo l t a ge f o r tri g g e ri n g th e s h u nt s i g na l i s 5 V (t ri g ge ri n gat U > 2.5 V). The triggervoltage is electrically isolated from the supplyvoltage and the measurement voltage. The maximum permissible voltageis 36 V. When voltages are less than 1.5 V, the torque flange is inmeasuring mode. Current consumption at nominal (rated) voltage isa p p ro x. 2 m A a n d a t m a x im u m voltage, approx. 30 mA.

2 ) V i a a c on t ro l b it o f t h e o p ti o n a l fi e l d bu s .

3) From PC via the web browser (signal conditioning Torque/Shunt signal/On).

T h e s h u nt s i g n a l i s a u t o ma t i c al ly switched off after 5 minutes.


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9 Status display

Status H2H1Link Act

LED Function Color/status Meaning

Status Transmission of measured values

Green Transmission o f measured va lu es O K

Red Transmission of measured va lu es n otOK

Flashing red Parameter inconsistent or incorrect

Link Link status Green Link status

Act Ethernetcommunication

Flashinggreen

T r an s m is s i o n / r e c ep t i on a c t ivity

H1 C AN Bus: RunPROFIBUS:O p er a ti o n m o de F or m or e i nf or ma ti on r ef er t o

Chapter 11H2 C AN B us : E rr orPROFIBUS:Status


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10 Settings

You can parameterize the TIM40 via an integrated software that displays allparameters in a web browser (we recommend Microsoft Internet Explorer)when connected via Ethernet.

10.1 Settings with the web browser

Start the web browser by doubleclicking on the TIM40 sym bo l i n th e ne tworkenvironment as described in Chapter 7.5.

Fig.10.1: T IM 40 s t ar t window

Use the tree structure on the left side of the start window to open the requiredsetup window.


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10.1.1 System/Interface module

Displays the firmware version of your device (see also Firmware update).

10.1.2 System/Torque transducer

Lists the main data of the connected torque measurement flange (e.g. the

nominal (rated) torque).

10.1.3 System/Default settings

You can select the menu language (Deutsch/English), assign a project nameand protect your settings with a passcode (1 to 4 digit number code). If youactivate the passcode, other users cannot change your settings, only readthem.

The zeroing and activation of the shunt is independent of the passcode.

In delivery condition, no passcode is active.

10.1.4 System/Ethernet interface

You can find your Ethernet connection data here and can switch the DHCPClient on/off. You can select the signal and start/stop the data transmissionhere.

The activation of the UDP d at a o ut pu t without configured recipient leads to abuffer overflow which is displayed in the status, the status display lights upred.

10.1.5 System/Fieldbus interface

T h i s m e n u c o n ta i n s i n f orm a t io n a b o u t your fieldbus connection (C AN orPROFIBUS). You can set the C AN baud rate and the increments of the PDOoutput rate (e.g. Increment 2 → Measurement rate = 2.4kHz). In addition, youcan select if and wh i c h s ig n a l (T P 1 /T P 2 ) i s ou t p u t via PDO1.

10.1.6 System/Passcode input

After entering the correct passcode, yo u c a n c h a n g e a l l s e t t in g s .

10.1.7 System/Firmware update

You can update the firmware of your device via the PC. The latest firmware(.tf w file) can be found on the HBM Internet website (www.hbm.com).

10.1.8 Transducer parameterization/Torque

You can assign a measurement point designation and measurement pointnumber, select the required unit, number of decimal places and the sign. You

can also activate two lowpass filters (1 Hz to 3 K Hz).


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10.1.9 Transducer parameterization/Frequency output

S e l e ct t h e s i gn a l a t t h e f req u e n cy output (lowpass 1 or 2) and the requiredoutput frequency (10"5 kHz; 60"30 kHz; 240"120 kHz). Specif y thescaling points with 2 values each of the torque setpoint and the frequenc y(only points in the selected output range can be assigned, e.g. in the

range 30 000 Hz to 90 000Hz at output frequency 60"30 kHz).

1. Point

Torque

Frequency

−3000 N@m

30 000

90 000 2 . P oi nt

Frequency range

e .g . 6 0"30 kHz

M e as u ri n g r a ng e o f t o rq u e t r an s du c er ,

e.g. −3 kN@m t o +3 kN@m

+3000 N@m

10.1.10 T ra ns d u c er p a ra me te ri za ti o n/ A n a lo g o u tp ut Select the signal at the current or voltage output (lowpass 1 or 2) and specif ythe scaling points with two values each (for voltages in the range −1 0 V t o + 10 Va nd f or c urre nt 4 m A t o 20 m A with reference to the selected torque measuringrange).

1. Point

Torque

Voltage

−3000 N@m

−10

+10 2 . P oi nt

V o lt a ge r a ng e

"10 V

M ea su ri ng r an ge o f t or qu e t ra ns du ce r, e .g .

−3 kN@

m to +3 kN@

m

+3000 N@m


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10.1.11 Signal conditioning

You can connect a shunt and carry out azero balance. We recommendzeroing only in the rangewithin "10% of the nominal (rated) measuringrange. Greater values are displayed in red in the browser.

10.1.12 Save/load parameters You can save and load various settings in four parameter sets in the interface

m o d u le a n d re s e t a l l s e t ti n g s t o t h e f a ct o ry settings.

If you need more than four parameter sets, you can save these on the harddrive of your PC (filename.tim40).Click on the link "Configuration file" andconfirm the download into a directory ofyour choice.

10.1.13 Measuring

You can read the possibly filtered, but unscaled, "raw measuredvalues" of both signals here, which are also unaffected by azero balance. The samplingr a te i s a p pr o x. 1 M V / s.


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11 Interface description

11.1 CANopen

11.1.1 Connection

T h e T I M 4 0 i nt e rf ac e m o d u le h a s a s l o t f o r a n A nybusCCC ANopen module,over which both measured values can be transmitted and simpleparameterization of the module can be implemented (see 11.1.4 RPDO1).Different baud rates can be selected up to a maximum of 1 MBaud. Theinterface protocol corresponds to the C ANopen standard.

Connector plug

Fig.11.1: AnybusCCC ANo p en m o du l e

Connector pin assignment

51

96

Top view

LED RUN" LED "ERROR"Pin Assignment

1 No function

2 C AN HIGH

3 C AN GND

4 No function5 Shielding connect ed to enclosure ground

6 No function

7 C AN LOW

8 No function

9 No function


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11.1.2 LED status display

For better visibility, the module LEDs "RUN" and "ERROR" are coupled withthe enclosure LEDs H1 and H2.

LED RUN /H1

Color/status Meaning

Off No vo l ta ge s u pp ly

Green Stat us "Operational"

G r ee n f l as h in gcontinuously

S t a t us " P r e o p er a t io n a l"

Green flashing 1x Stat us "St opped"

G re en f li ckering Baud rate detection on

Red *) S ta tu s " EXCEPTION"

*) If both LEDs a r e r ed , t hi s i nd ic at es a s e ri ou s e rr or, t he b us i nt er fa ce s a re p hysically swi t ch e d t o p a ss ive.

LED ERROR /H2


Off No vo l ta g e s u pp ly or device working

Red f lashing 1 x Warning l imit r eached

Re d f li ckering LSS

Red flashing 2x Error control event

Red *) B u s of f ( fa t al event)

*) If both LEDs a r e r ed , t hi s i nd ic at es a s e ri ou s e rr or, t he b us i nt er fa ce s a re p hysically swi t ch e d t o p a ss ive.

11.1.3 Cy cl ic t ransmission of measured values

The cyclic data are transmitted as socalled "Process Data Objects" (PDOs, inaccordance with C ANopen definitions). Interesting measured values aretransmitted cyclically from the measurement module under a previouslydefined C AN Identifier,without any f u rt h er i d e n ti f i c at i o n . A q u e ry message isn o t re q u ire d . A p a ra m et e r s e t t in g d e t e rmi n e s h ow often the PDOs aretransmitted. Data formats longer than one byte are always transmitted inLSBMSB order.


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11.1.4 PDO contents

TPDO1 Torque measured value

C AN I d en t if i er (COB ID) 384 ( 180h) + C AN address Data

1. .4. dat a byte Measured va l u e ( L S B M S B ) ,integer32

To r q ue T P 1 / TP 2 *)

*) The required data are selected in the Web Interface (Signal PDO1)

NOTE

TPDO1 packets are only transmitted from the TIM40 when the measuredvalue has changed.

TPDO2 Status

C AN I d en t if i er (COB ID) 640 ( 280h) + C AN address Data1. .2. dat a byte St atus St atus

Status

By te Meaning Bit Va lues Meaning

1 Status byte(The val ue of t hec on tr ol byte canbe re ad back here.

T he Bi ts ar eu pd at ed a ft er t hef un ct io n h as b ee nimplemented)

0 0 = no funct ion1 = ze ro in g o f a ct ua lmeasured value

Torque zeroing

1 0 Reserved

2 0 = Shunt off 1 = S h un t o n

S h u nt c a l ib r a ti o nstatus

3..5 0 Reserved

6..7 00 = Parameter set 10 1 = P ar am et er s et 21 0 = P ar am et er s et 3

11 = Pa ra me te r s et 4

Actual parameterset

2 Error status 0..7 0 Reserved


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RPDO1 control byte

C AN I d en t if i er (COB ID) 512 ( 200h) + C AN address Data

1. data byte Co nt ro l byte Control word

Byte Meaning Bi t Values Meaning1 Co nt ro l byte 0 0 = no function

1 = ze ro in g o f a ct ua lmeasured value

Torque zeroing

1 0 Reserved2 0 = Shunt off

1 = S h un t o n Activa te s hu nt

calibration3. .5 0 Reserved6. .7 00 = Parameter set 1

0 1 = P ar am et er s et 21 0 = P ar am et er s et 311 = Pa ra me te r s et 4

L oa d p ar am et er s et .Implemented whenthe va lu e h aschanged

11.1.5 Activation of PDO outputThe exchange of cyclic PDOs only starts once the module has been broughtt o t h e "O p era t i on a l " s t at e . T h i s i s d o n e with the "Start_ Remote_ Node"message.

Swi t ch a l l c o nf i gu r ed PDO’s to "operational":

C AN Identifier 0

1. data byte 1 (01hex)

2. data byte Module address (0 =, ID 11 0 = 6e h ex )

The message "Enter_Pre_Operational_State" can be used to exit the"Operational" state.

Swi t ch a l l c o nf i gu r ed PDO’s to "preoperational":

C AN Identifier 0

1. data byte 128 (80hex)

2. data byte Module address (0 =, ID 11 0 = 6e h ex )

11.1.6 Parameterization

Messages for module parameterization are transmitted as socalled ServiceData Objects" (SDOs, in accordance with C ANopen definitions). The variousparameters are addressed by a n i n d e x n u m b er a n d a s u b i n d ex n u m b e r. F o rthe assignment of these index numbers, please refer to the object dictionar y.Data formats longer than one byte are always transmitted in LSBMSB order.


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Reading aparameter:

Query (PC or PLC to TIM40)

Á Á Á Á Á Á Á Á Á


C AN Identifier Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á

Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á

1536 (600 Hex) + module addressÁ Á Á Á Á Á Á Á Á


1. data byte Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á


64 (40 Hex)Á Á Á Á Á Á Á Á Á


2. + 3. data byte Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á


Index (LSB_MSB)Á Á Á Á Á Á Á Á Á


4. data byteÁ Á Á Á Á Á Á Á Á Á Á Á Á Á Á


SubindexÁ Á Á Á Á Á Á Á Á


5..8. data byteÁ Á Á Á Á Á Á Á Á Á Á Á Á Á Á


0

Re s po n se ( T IM 4 0 to PC or PLC)



C AN IdentifierÁ Á Á Á Á Á Á Á Á Á Á Á Á Á Á


1408 (580 Hex) + module address





66 (42Hex)





Index (LSBMSB)Á Á Á Á Á Á Á Á Á






5...8. data byteÁ Á Á Á Á Á Á Á Á Á Á Á Á Á Á


Value (LSBMSB)

Writing aparameter:

Transmit value (PC or PLC to TIM40)Á Á Á Á Á Á Á Á Á












47 (2FHex) = write 1 byte43 (2BHex) = write 2 bytes35 (23Hex) = write 4 bytes)





Index (LSBMSB)Á Á Á Á Á Á Á Á Á






5...8. data byteÁ Á Á Á Á Á Á Á Á Á Á Á Á Á Á


Value (LSBMSB)

Acknowl e d g e me n t (T I M 40 to PC or PLC)









96 (60Hex)Á Á Á Á Á Á Á Á Á


2. + 3. data byteÁ Á Á Á Á Á Á Á Á Á Á Á Á Á Á


Index (LSB_MSB)Á Á Á Á Á Á Á Á Á







5...8. data byte




0


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11.2 PROFIBUS

11.2.1 Connection

T h e T I M 40 i n te rf a ce m o du l e h a s a s l o t f o r an A nybusPROFIBUS m od ul e,over which both measured values can be transmitted and simple

parameterization of the module can be implemented.

Connecting socket

Fig.11.2: Anybus

PROFIBUS m od ul e

Soc ke t a ss ignment

15

69

Top view

LED" O p er a t io n M o d e"

LED "Status"

Pin Assignment

1 No function

2 No function

3 Data line B (RxD /TxD minus, RS 485 )

4 RTS

5 GND Bus

6 +5 V B us out put

7 No function

8 Data line A (RxD /TxD plus, RS 48 5)

9 No function

Ca bl e s hi el d c on ne ct ed t o h ou si ng g ro un d


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11.2.2 LED status display

For better visibility, the module LEDs "Operation Mode" and "Status" arecoupled with the enclosure LEDs H1 and H2.

LED Operation Mode/H1


Off Not online or no vo l ta g e s u pp ly

Green Online, data exchange

Flashing green Online, clear

Red flashing 1x Paramet eriza t io n e r ro r

Red flashing 2x Prof ibus conf iguration error

LED Status/H2


Off No vo l ta g e s u pp ly o r n o i ni ti al izationGreen Initializi n g c o mp l et e

Red E x c ep t i on e r r or

11.2.3 Cyclic data traffic

Before you can communicate with the TIM40 interface module on Profibus,you have to configure and parameterize the message contents.

To do this, start your configuration software (e.g. Step 7) and load the GSD

file from theH

BMw

ebsite (www

.hbm.com/T40/ D

ow

nloads). You can thenconfigure the information relevant to your application from the "Hardwarecatalog".


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Fig.6.1: T I M 4 0 c o n f i gu r a t io n

T h e T I M 40 c o n t ro l b it s m u s t b e e x p li c i tly enabled in the Profibusparameterization.

Notes for Simatic S7 PLC users:

• To transmit consistent data, you must use the special function blocksSFC14 to read and SFC15 to write.

• With S7 3xx, a maximum of 32 b ytes of consistent data can be transmitted.

The TIM40 allows the following cyc l i c d a t a t o b e t ra n s fe rre d via Profibus DP:

Input data (sent from the TIM40 to the PLC):

• 32 Bit measured values (torque lowpass 1, torque lowpass 2;parameterizable via the web server)

• 8 Bit status information

Output data (from the PLC to the TIM40):• 8 Bit control word with control bits (zeroing, changing the parameter set,

shunt calibration)


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The measured values and data of the TIM40 are transferred as integer values(integers).

The number of bytes complies with the value range, measured values arealways transmitted as signed (two’s complement) 32bit quantities(4 bytes). To obtain the measured value in the physical quantity for displaying

"n" decimal places, divide by 10n.The byte sequence corresponds to the Profibus standard in that it al waysstarts with the high byte (the socalled Motorola format).

Nondocumented bits are reserved and sometimes assigned with internalfunctions.

Signal inputs and outputs

Module

Á Á Á Á Á Á Á Á Á Á Á Á

Á Á Á Á Á Á Á Á Á Á Á Á

TIM40

TIM40 control word assignmentÁ Á Á Á Á Á Á Á Á


BitÁ Á Á Á Á Á Á Á Á Á Á Á Á Á Á


FunctionÁ Á Á Á Á Á Á Á Á


0Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á


Zero setting torqueÁ Á Á Á Á Á Á Á Á




ReservedÁ Á Á Á Á Á Á Á Á




Activate shunt calibrationÁ Á Á Á Á Á Á Á Á






Reserved





Reserved



5 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á


ReservedÁ Á Á Á Á Á Á Á Á




Load parameter setÁ Á Á Á Á Á Á Á Á




Load parameter set

Á Á Á Á Á

Á Á Á Á Á

Á Á Á Á Á

Bit 7Á Á Á Á Á

Á Á Á Á Á

Á Á Á Á Á

Bit 6Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á


Á Á Á Á Á Á Á Á Á Á Á Á Á Á ÁÁ Á Á Á Á

Á Á Á Á Á

0Á Á Á Á Á

Á Á Á Á Á



Parameter set 1

Á Á Á Á Á

Á Á Á Á Á

0 Á Á Á Á Á

Á Á Á Á Á



Parameter set 2Á Á Á Á Á

Á Á Á Á Á

1 Á Á Á Á Á

Á Á Á Á Á



Parameter set 3Á Á Á Á Á

Á Á Á Á Á

1 Á Á Á Á Á

Á Á Á Á Á



Parameter set 4

T h e f u n c ti o n "L o a d p ara m e te r s e t " i s o n ly implementedwhen the newparameter set number differs from the actual parameter set number.


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12 Object dictionary: Manufacturerspecific objects

( CAN )

P a ra m et e rs t h at m ake reference to measured values are scaled true tonumber, coded as Long (32bit integer). The position of the decimal point isdefined in object 2120 Hex. Alternatively, these quantities are also availableas Float values (IEEE7541985 32bit format).

HBM T12 Object Dictionary

Index hex

Sub

Ix

Attr Format Name

1008 0 RO VISIBLESTRING

Manufacturer devi ce n am e

1009 0 RO VISIBLESTRING

M a n uf a c t ur e r h a r dware version

100A 0 RO VISIBLESTRING

M a n uf a c t ur e r s o f tware version

100B 0 RO UINT32 Devi c e a d dr e ss

100E 0 RW UINT32 Identifier node guard

1014 0 RW UINT32 Identif ier emergency

Name Slot number

Tor que 1

Status 2

Control wor d 3

13 Maintenance

T h e t o rq u e i n t e rfa c e m od u l e TI M 4 0 is m a i nt e n a nc e f ree .


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14 Specifications

Type TIM40

Accuracy class 0.05

Energy supply

No m in a l ( r at e d) s up p ly voltage V 18 ... 30No mi na l ( ra te d) p ower consumption W < 20 W

Transduc ers that can beconnected HB M ’s T 4 0 To r qu e F l an g e

Inputs

Max. cable length m 50

Control signal input shunt

I np ut l evel On" V > 2.5

I np ut l evel Off" V < 1.5

M ax . i np u t voltage V 36

Max. input current at 24 V mA 24Outputs

Frequency output

No mi na l ( ra te d) o ut pu t s ig na l a t10 kHz60 kHz240 kHz

kHzkHzkHz

10"560"301)

240"120

M ax . m od ul at io n r an ge a t10 kHz60 kHz240 kHz

kHzkHzkHz

4 . .. 1 624 ... 96

96 ... 384

O ut pu t s ig na l i n c as e o f e rr or kHz 0Level V 5 symmetrical2)

M ax . g ro up d el ay (scaled,withoutfilter) ms 200

V oltage output

Nominal ( rat ed) o utput s ignal V −10.0 ... +10.0

Max. modulation range V −12.0 ... +12.0

Output signal in case of error V 12.5 .. . 15

Resolution mV 0.5

M e a su r e me n t f r e qu e n cy range(−3 dB)

Hz 0 . .. 1 00 00

L o ad r e s is t a nc e kW w 5L on g te rm d ri ft over 48 h mV "5

Current output

Nominal (rat ed) output signal mA 12"8

Max. modulation range mA 3.4 ... 21.6

Output signal in case of error mA 23 up to 25

M e a su r e me n t f r e qu e n cy range(−3 dB) Hz 0 .. . 8 00 0

Burden W v 500

Digi ta l lowpa ss f il te r ( Be ss el ; c anbe switched off)

Low pa ss f il ter T P 1 (−1 dB) Hz 1 ; 10 ; 1 00; 100 0; 3000Low pa ss f il ter T P 2 (−1 dB) Hz 1 ; 10 ; 1 00; 100 0; 3000

1) F actory settings2) Complementary signals perRS422, observe t e r m in a t in g r e s i st o r s


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Effect of temperature per10 K in the nominal(rated ) temperaturerangeon the zero signal,related to the nominal(rated ) sensitivity

Voltage output % 0.05Current output % 0.05

Fieldbuses

Ethernet interface

Baud rate MBit/s 10 and 100

Connection RJ45

Protocol TCP/IP, UDP, DHCP

Slots for fieldbus modules Number 1

Format Anybus®CC

Protocol ProfibusDP, C ANopen

FieldbusesCAN Bus

Protocol − C AN 2.0B, C AL/ C ANo p e n c o m pa t i bl e

Hardware bus link a c co r di ng t o I S O 11 8 98

Sampling rate Mv /s max. 1000 (PDO)

B au d r at e kBaud 10 20 50 100 125 250 500 800 1000

Maximum line length m 5000 250 0 1000 500 500 250 100 50 25

Profibus DP

Protocol Profibus DP Slave , a cc or di ng t o DIN 192453

Max. updat e rate Mv /s 1000

Baud rate MBaud max. 12Environment al r equirements

De gr ee o f p ro te ct io n p erEN 60 529 IP20

W e ig h t , a p p ro x . kg 0.65

No m in al ( r at e d)t e m pe r a t ur e r a n ge °C [°F] 0 .. . +60 [+32 . .. +140]

O p e ra t i n g t e m p er a t ur erange °C [°F] −1 0 . . . + 60 [ + 1 4 . .. + 1 4 0]

P e r mi s s ib l e r e l at ivehumidity, noncondensing % 10 ... 90


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Mechani c al s tr es s

Vibration resistanc e ( te st perEN6006826)

Frequency range Hz 5 ... 65

Duration h 0.5

Acceleration (amplitude) m/s2 25

Impa c t r es is tanc e ( te st perEN60068227)

Number of impact s n 3 in each direction

Duration ms 11

Acceleration (half cosine) m/s2 200

EMC requirements

EMC According to EN 6 1 3 26 : 2 00 6 , i n d us t r i alenvironment

E m is s io n ( E ME ) DIN EN 61326:2006, Class A

Immunity f r om i n t e rf e r e nc e DIN EN 6 1 32 6 :2 00 6 , i nd u st r ia l e nvironment

Conducted HF EN6 1 00 0 4 6 , 1 0 V

15 Dimensions

1 3 6 .1

9 7 .1 5

2 3 .

3

1 6 9

8 8 .7

5 7 .4 5

4 1 .4 5 1 0 .

2 3

1 0 .

2 3

1 0 5 .

4

45.5

70.9

7 3 .5

42.5

7 5 . 4


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16 Accessories, t o b e o r de r ed s e pa r at e ly

Article Order No.

Connection cable, readymade

Connection cable TIM40, Binder 423 8pole − fr ee ends, 6 m 1−KAB169−6

Protective housing for TIM40; protection class IP67; 9 scre wedcable glands (clamping range 4.5 mm−10 mm)

3−6440.0148

Anybus® modules

Anybus®CompactComC ANopen 1− AN YBUS−C AN

Anybus®CompactComPROFIBUS DP 1− AN YBUS−PROFI

181.5

2 0 0

9.25

∅ 6 .4

3 0 0 2

3 5 . 4

3 2 .

3

( 6 2 . 5

)

( 3 1 .

2 5 )

1 2 0

5 0

2 5

2 5

5 6 .

2 5

8 7 . 5

1 1 8 .

7 5

1 5 0

1 8 1 . 2

5

2 1 2 .

5

2 4 3 . 7

5

2 7 5

(2 5 )

Protective housing

9 x P G9 s c rewed cable glands( for cable ∅ 4 − 8 mm )


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Hotti nger Baldwin M e s s t e chni k GmbH

Postfach 10 01 51, D64201 Darmstadt

Im Tiefen See 45, D64293 Darmstadt

Modif ications reserved. All details describe our products in general form only.T hey are

not to be understood as express warranty and do not constituteany liability whatsoever.

72002.2590

tim 40 instruction book

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