tim sawtelle, p.e. dirigo engineering [email protected] (207) 453-2401 scada, what can it do for...
TRANSCRIPT
Tim Sawtelle, P.E.Dirigo [email protected](207) 453-2401
SCADA, what can it do for you?
John MurrayControl Point, Inc.
[email protected](207) 841-5948
A REVIEW OF THE PURPOSE ANDBASIC FUNCTIONS OFSCADA SYSTEMS FOR
WATER AND WASTEWATER SYSTEMS.
Things to be aware of as you planthe installation or upgrade of
your SCADA system.
SCADA
Definition of SCADA
“Supervisory Control And Data
Acquisition” Computer controlled system that monitors, controls
and records industrial or utility processes. Implications
Supervisory Control Big Picture• set parameters for control• monitor performance
Programable Electronic Controllers Usually involves communication with remote site(s) Data is displayed and recorded on a PC
SCADA System
SCADA Software
SCADA System vs. SCADA Software
SCADA System – The entire system including master station, remotes, instrumentation, communication systems and the SCADA software.
SCADA Software – The software package that normally resides on the primary SCADA PC at the master station.
SCADA Software
Database running on one or more PCs Usually one PC at the master PLC Graphical representation of system Collects and records data and handles alarm
annunciation HMI Functions plus unlimited recording
Data Analog trends, discrete trends/histories Alarm histories SQL or other formats, data can be exported
Statistical Process Control (SPC) information
Internet
(ISP)
SCADA Station
Plant PLC and Remote I/O
Mobile Web Thin Clients
(Web-browser)
Monitor the Process
Manage Events and Alarms
SCADA Software
Tags or Points List of values used in the SCADA system/software
Real world I/O Setpoints Status of Discretes Calculated Values
Totals, etc.
WATERWIZARD
HMI
“Human-Machine Interface”. Displays process data for the operator (M to H) Allows operator access to change/control the process (H
to M)
HMI is usually referring to a keypad/display or touch-screen panel located at a remote site or in the “plant”.
HMI is sometimes used to refer to SCADA Software. An alternative term – Operator Interface Terminal (OIT)
HMI
Telemetry
A system that automatically transmits measurements from remote locations. tele = far metron = measure
Includes: Sensor(s) Transmission/Reception
Radio/Telephone/Network/Cellular Display/Record/Control
RTU
Remote Terminal Unit or Remote Telemetry Unit
A microprocessor controlled device that interfaces with the station or plant. The RTU sometimes controls the local equipment, sometimes includes an OIT/HMI and usually communicates with the master station. Package (integrated) device, proprietary Emphasis on data transmission not programmable
control
RTUs
Typical Remote Site
PLC
Programmable Logic Controller. A microprocessor based device that interfaces with
instruments and equipment at the facility and provides for control and communications. Often is connected to an OIT/HMI Communicates with master Programmable for local/distributed control
Usually uses relay ladder logic• And, or, not, Boolean Statements, math calculations, etc.• If it can be put in words it can probably be put in RLL
Interface with local facility inputs and outputs (I/O) Analog I/O & Discrete I/O
I/O
Field Inputs & Outputs Discrete Inputs (on/off contact closures, relays)
Examples – a pump is running, a float is up, switch position Discrete Outputs (energize a relay coil)
Examples – tell a pump to start, turn on an alarm light Analog Inputs
Examples – flow meter reading, chlorine residual reading Analog Outputs
Examples – send a speed to a VFD, send a SPM signal to a chemical pump
Typical Analog Input
Field Instrument Measures parameter & displays on instrument Produces a DC voltage or current proportional to the
signal 4-20 mA
PLC reads the analog input and converts it to digital real world units for display on OIT and use in local control decisions
Digital value can also to transmitted to master station
Some “words” about PLCs
PLC data storage and communication is measured in “words”. 1 word = 1 numeric value 1 word = 16 statuses
Typical communication with remotes Simple station 1-5 words Complex station 20-50 words Typical radio transmission rate using serial = 600
words/sec.
Communication
Wireless Data Transmission (serial and/or IP) VHF (150 MHz), requires FCC license UHF (450 MHz), requires FCC license 900+ MHz, spread spectrum Cellular Satellite
Wired Data Transmission Phone
leased line or PSTN (dialup) Private Line Network Internet
Wireless Communication
Wireless Communication Components Communication Port & Cabling Radio/Modem
Speed, “words”/minute Transmission System Antenna Path(s) Schedule (polling)
Radio Communications
Store and Forward
#1
#2#3
#4
Cellular Communications
Control Methods
Manual Visual observations, manual switches, manual form ………
Semi-Auto Adjustable Switches & Time Clocks Instruments with control/alarm setpoints Chart Recorders (with setpoints/ relay outputs) ………
Automatic SCADA with programmable control
Local/Distributed Control
To the greatest extent possible individual control decisions are made at the remote site by the PLC Example –transmit tank level to remote station vs.
transmit a request for pump run to remote station Assumes proper design of hydraulic and control system. Need proper interlocks for safety and protection. Automatic procedures at remote with loss of
communication.
Design controls to function as well as possible even if communication is lost.
Emergency/Backup Control
Maintain “manual” operation capability HOA Switches with “Hand” outside PLC Visual feedback; pressure gauge, etc.
Backup controls where possible High/High and/or Low/Low Floats High/High and Low/Low Pressure Switches, etc. Advantages of VFDs
Start and stop gently Short cycles are less problematic
Startup/ Testing
At Startup Ring out all the I/O Test/ prove every procedure
During Operation Be familiar with “normal” operation
What lights are on/off or flashing, etc. Is it acting normal and as you expect it to? Note any unusual operation
Periodically Test critical interlocks/ alarms
License Class Requirements
Is a water or sewer utility with a SCADA system more difficult or complicated to operate than a utility without a SCADA system?
Top 5 SCADA Security Threats per SynergistSCADA
Inability to easily detect anomalous activity
Installing inappropriate applications on critical SCADA host computers
Unauthenticated PLC / Remote Site network connections
The false belief that SCADA systems have the benefit of security through obscurity due to the use of specialized protocols and proprietary interfaces
The belief that SCADA networks are secure because they are not connected to the Internet
SCADA Security Threats
Building and equipment security Entry control, locks, passwords, etc.
Unauthorized employees or former employees Entry control, locks, passwords, etc. Multi-level passwords, etc.
Communications & Network Security
SCADA Security Threats
SCADA Security Threats
The “Isolation” Philosophy Plug into Power & PLC only
No Internet No email No installations allowed No other software No thumb drives, etc. Dedicated backup
SCADA Security Threats
Reasonable approach for semi-obscure systems? Dedicated SCADA PC, no other uses allowed Firewall Internet Security Software Very limited web access, no email reception Send email only from SCADA If use remote access, utilize VPN
Worker Safety
Comply with OSHA, DOL and NEC requirements. Arc Flash, Lockout/Tagout, etc. Utilize panel interface port to eliminate opening
panels for programming.
Variations on the theme
SCADA is a rapidly evolving technology Computer & Software Developments Communications Innovations
We only introduced some of the more common equipment and software possibilities.
There is almost unlimited software choices and add on software products for alarm-notification, reporting and other features.
Also, almost unlimited hardware choices and manuf.
Tim Sawtelle, P.E.Dirigo [email protected](207) 453-2401
SCADA, what can it do for you?
John MurrayControl Point, Inc.
[email protected](207) 841-5948