timber and steel design lecture 13 welded connections...

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Lecture Lecture 1 1 3 3 Welded Connections I Welded Connections I Advantages of Welding Types of Welding Welding Symbols Groove & Fillet Welds Allowable Strength of Welds Slot and Back Welds Timber and Steel Design Timber and Steel Design Mongkol JIRAVACHARADET S U R A N A R E E INSTITUTE OF ENGINEERING UNIVERSITY OF TECHNOLOGY SCHOOL OF CIVIL ENGINEERING

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Page 1: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Lecture Lecture 1133 Welded Connections IWelded Connections I

� Advantages of Welding

� Types of Welding

� Welding Symbols

� Groove & Fillet Welds

� Allowable Strength of Welds

� Slot and Back Welds

Timber and Steel DesignTimber and Steel Design

Mongkol JIRAVACHARADET

S U R A N A R E E INSTITUTE OF ENGINEERING

UNIVERSITY OF TECHNOLOGY SCHOOL OF CIVIL ENGINEERING

Page 2: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Advantages of Welding

Disadvantages of Welding

- Fatique

- Inspection Cost

- Economic : save gusset and spice plates

- Applicability : such as connection of steel pipe column

- Rigidity & Continuity : strong joint makes one-pieces construction

- Easier to make changes during construction

- Relative silence

Page 3: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Welding Process

Electric arc produces 3600oC

between section to be welded

and the electrode.

Filler and Base metal are melt in a weld pool and join into one

homogeneous solid

Arc is shielded by slag to protect molten metal from air

Page 4: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Welding Inspection

1. Visual inspection

2. Liquid penetrants

3. Magnetic particles

4. Ultrasonic testing

5. Radiographic procedures

Page 5: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Classification of Welds

Types of welds made:

Fillet welds Groove welds

Fillet welds

Plug weldsSlot welds

Page 6: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Classification of Welds

Positions of welds:

Overhead

welds

Flat weld

Vertical

weld

Horizontal

weld

Page 7: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Types of joint:

Lap Butt

Tee Edge Corner

Page 8: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

F I L L E T W E L D

Leg size

Leg

LegRoot

Theoretical throat

Theoretical face

Weld face

(a) Convex

Weld face

Theoretical throat

(b) Concave

Throat size

Root

Troat size = 0.707 × Leg size

Page 9: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

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�� ���������

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TS(E)

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$����� ����

������������ ���� ����

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R

A

F

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Page 10: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Reference line & Arrow

Arrow side & Other side

arrow

side

other

side

below=arrow and above=other

Weld-all-around

The open circle at the

arrow/reference line junction

Page 11: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

����������

���� �����

����������

���� �����

����������

���� �����

����������

���� �����

�������������������� && ��������������������

Page 12: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Fillet Welds - For lap joints, corner joints and T joints

- Triangular in cross-section

Transverse fillet weld Longitudinal fillet weld

Page 13: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Example of Fillet Welds

Symbol As built

8 8 mm

8 mm

Symbol As built

6 x 106 mm

10 mm

Page 14: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Example of Fillet Welds

Symbol As built

8

8 mm8 mm

15

15 cm

Symbol As built

6 5-10

5 cm 10 cm

6 mm

6 mm

Page 15: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Groove Welds- Commonly used to make edge-to-edge joints

8 mm max.

(a)

Reinforcement

(b) (c)

Reasons for having reinforcement:

(a) To take care of pits and other irregularities

(b) Too difficult to make weld surface equal to material

(a) (b)

(c) (d)

Spacer

Land

Page 16: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Types of Groove Weld

3

3 mm

"groove" is created by either a tight fit

or a slight separation of the edges. The

amount of separation, if any, is given on

the weld symbol.

Square groove weld

60o

60o

60o

60o

3

3 mm

V-groove weld, in which the edges of both pieces are chamfered, either

singly or doubly

Page 17: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

60o

60o

60o

60o

10

6

60o

6 mm

10 mm

10

10 mm

If the depth of the V is not the full thickness--or half the thickness in the

case of a double V--the depth is given to the left of the weld symbol.

40o

40o

The bevel groove weld, in which the

edge of one of the pieces is chamfered

and the other is left square.

Page 18: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

The U-groove weld, in which the edges

of both pieces are given a concave

treatment.

60o

60o

15

15 mm

40o

40o

15

15 mm

The J-groove weld, in which the edge of

one of the pieces is given a concave

treatment and the other is left square.

Page 19: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

The flare-V groove weld, commonly used to join two round or curved parts.

The intended depth of the weld itself are given to the left of the symbol, with

the weld depth shown in parentheses.

25 (16)

16 25

The flare bevel groove weld, commonly used to join a round or curved

piece to a flat piece.

20 (10)

20 mm

20 mm10 mm

10 mm

Page 20: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Plug & Slot Welds- Used to join overlapping members, one of which has

holes in it.

- Weld metal is deposited in the holes and penetrates

and fuses with the base metal.

22 8

88

22 mm

(3)

25 8-12

(2)

Section thru plug

15Det. B

Det. B

25

8 cm

12 cm25 mm

Section thru plug

15 mm

8 cm

Page 21: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

������������������������������������������������������������

P

45o

Throat = 0.707 × legP

(a) ������������������ (b) ������� �������������

Page 22: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Leg

For equal leg fillet weld:

Leg

Throat

45o

Throat = Leg × sin 45o = 0.707 Leg

��������������������������������������������

�!����"�������"������ �: Fv = 0.30 Fu

�$����������� !�%������: P = Fv (0.707) (�������������

�������� E60: Fu = 60 ksi = 4,200 kg/cm2

�������� E70: Fu = 70 ksi = 4,900 kg/cm2

Page 23: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

���� �� 13.3 �$����������� (�.�./(�.)

1660142516

1250107012

104089010

8307108

6205306

5204455

3102673

E70E60�����������

(�.�.)

E70 leg 5 mm: 0.707 (0.5) (0.3) (4,900) = 520 kg/cm

Page 24: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Material thickness Min. size

t ≤ 6 mm 3 mm

6 mm < t ≤ 12 mm 5 mm

12 mm < t ≤ 19 mm 6 mm

t ≤ 19 mm 8 mm

������-���������������-���������

1) Min. length of fillet weld ≥ 4 leg size

x≥ 4 x

2) Max. weld size :

- t ≤ 6 mm, weld size = t

- t > 6 mm, weld size = t - 2 mm Weld

size

t = Material

thickness

3) Min. weld size :

Page 25: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

5) Longitudinal fillet: weld length ≥ weld distance

weld distance ≥ 20 cm

������-���������������-��������� (( !� !�))

4) End return length ≥ 2 weld size

PPEndReturn

6) Min. lap joint ≥ 5 thickness ≥ 25 mm

Weld length

Weld

distanceP

P

t3�3"�4

P

Page 26: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

PP20 cm

15 cm

10 mm

PL 2 x 20

���������� 13-1 �����-��������. ���������(+�����$�*�����&� .�������#'�

A36, #����������3�*�� E70 *#��������*��7��� ���� 10 ��.

� !��" ���#$�����������:;#�#����� 10 �.�. = 1,040 ��./?�.

*��)� ���������������� = (15+20+15)(1,040)/1,000 = 52 �$�

*��)� ���������*"����#'� = (2 x 20)(0.60 x 2.5) = 60 �$�

P = 52 ���

Page 27: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

PP

PL 1 x 10

���������� 13-2 �������#'� A36 *#�#�������� E70 ���*���������*��7��

�7������� ��������$�� +���'� ���*"����#'� 1 x 10 ?�. �$�*�����&�

������������� ������� = 15(1,000)/830 = 18 ?�.

����������������#�G��������� 2 x 0.8 = 1.6 ?�. ('�( 2 )�.)

�������������*��#����� = 18/2-2 = 7.0 ?�. ('�( 10 )�.)

� !��" P = (1.0)(10)(0.6)(2.5) = 15 �$�

�������������I��+� = 10 J 2 = 8 ��., ������������#'��+� = 5 ��.

'�(���� ���-�. 8 ��. ���#$� ���������������� = 830 ��./?�.

Page 28: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

Slot and Back Welds

when welds length not sufficient

-(��"0�.�"0�1��� ���211�3.4��:

1. 6����(�-��4 ����G�������������������*"����#'���� 8 ��. *#�G������ 2 � �����

�����������

2. -�.���� ��� ����$�*"����#'����G������ 16 ��., ���������������� ���$��������

*"����#'� *#�����$�*"����#'�������� 16 ��., ���������������G����������)����)���������

���*"����#'���� 16 ��.

3. 6�������3.-��4 (�� ���$����� ����������������

4

1

stress) lowable(width)(al

load=L

15 cm

P P

Slot weld

Weld on back

of channel

L

Page 29: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

���������� 13-3 ���*���������*��7���7�����������$������� C380x54.5 �$�

*"����#'��$�*�����&� ������$�� +���� 80 �$� �����#�������� E70 �����$���

��������. ����*"����#'�G���7 � 15 ?�. ������(��� ����� �(���$� *#�G������.

������ ��#$������$�������G��

15 cm

80 t 80 t

Slot weld

Weld on back

of channel

C380x54.5 (tw=10.5 mm)

� !��" ������(������� �� (���$�

������I��+����������� = twJ 2 = 10.5 J 2 = 8.5 ��. ('�( 8 �.�.)

���#$������������ 8 ��. = 830 ��./?�.

������������� ������� = 80(1,000)/830 = 96 ?�. > 68 ?�. �� ���

.������'�(���� ���2114��

Page 30: Timber and Steel Design Lecture 13 Welded Connections Ieng.sut.ac.th/ce/oldce/CourseOnline/430432/L13 Weld Connection.pdf · Lecture 13 Welded Connections I ... the weld symbol

���#$��������*��7������ 8 ��.=(830)(15+15+38-2.5)/1,000=54.4 �$�

������$�� +� �����$����������&�� = 80 J 54.4 = 25.6 �$�

���������& ������� = 25.6/(2.5 x 0.30 x 4.9) = 7.2 ?�. ('�( 7.5 )�.)

����������+� ������ = 10(1.05) = 10.5 ?�. > 7.5 ?�. OK

'�(���� ���2114��-�. 2.5 x 7.5 )�.

�������������+����&�� = 10.5 + 8 = 18.5 ��.

�������������+����&�� = 2 1/4 x �����������

= (2.25)(tw ���������) = 2.25(10.5)

= 24 ��. ('�( 25 ��.)