time value map

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Continuous Improvement Toolkit . www.citoolkit.com Continuous Improvement Toolkit Time Value Map

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Page 1: Time Value Map

Continuous Improvement Toolkit . www.citoolkit.com

Continuous Improvement Toolkit

Time Value Map

Page 2: Time Value Map

Continuous Improvement Toolkit . www.citoolkit.com

Check Sheets

Data Collection

Affinity Diagram

Designing & Analyzing Processes

Process Mapping

Flowcharting

Flow Process Chart

5S

Value Stream Mapping

Control Charts Value Analysis

Tree Diagram**

Understanding Performance

Capability Indices

Cost of Quality

Fishbone Diagram

Design of Experiments

Identifying & Implementing Solutions***

How-How Diagram

Creating Ideas**

Brainstorming

Attribute Analysis

Mind Mapping*

Deciding & Selecting

Decision Tree

Force Field Analysis

Importance-Urgency Mapping

Voting

Planning & Project Management*

Activity Diagram PERT/CPM

Gantt Chart

Mistake Proofing

Kaizen

SMED

RACI Matrix

Managing Risk

FMEA

PDPC

RAID Logs

Observations

Interviews

Understanding Cause & Effect

MSA

Pareto Analysis

Questionnaires

IDEF0

5 Whys

Nominal Group Technique

Pugh Matrix

Kano Analysis KPIs Lean Measures

Cost Benefit Analysis

Waste Analysis

Fault Tree Analysis

Relationship Mapping* Sampling

Benchmarking

Visioning

Cause and Effect Matrix

Descriptive Statistics Confidence Intervals

Correlation Scatter Plot

Matrix Diagram

SIPOC

Prioritization Matrix

Project Charter

Stakeholder Analysis

Critical-to Tree Paired Comparison

Roadmaps

Focus groups

QFD

Graphical Analysis

Probability Distributions

Lateral Thinking

Hypothesis Testing

OEE

Pull Systems JIT

Work Balancing

Visual Management

Ergonomics

Reliability Analysis

Standard work

SCAMPER***

Flow

Time Value Map

Measles Charts

Analogy

ANOVA

Bottleneck Analysis

Traffic Light Assessment

TPN Analysis

Pros and Cons

PEST

Critical Incident Technique

Photography

Risk Assessment*

TRIZ***

Automation

Simulation

Break-even Analysis

Service Blueprints

PDCA

Process Redesign

Regression Run Charts

RTY TPM

Control Planning

Chi-Square Test Multi-vari Charts

SWOT

Gap Analysis

Hoshin Kanri

Page 3: Time Value Map

Continuous Improvement Toolkit . www.citoolkit.com

It is a tool that tracks how a specific process spends its time.

It is a graphical description of value-added and non-value added

time in a process.

The aim is to eliminate waste and streamline the process

whenever possible.

Only activities that are seen as value-added by the customer are

plotted above the middle line.

Activities and tasks that do not add

value to the customer are plotted

below the middle line.

- Time Value Map

Page 4: Time Value Map

Continuous Improvement Toolkit . www.citoolkit.com

We Can Track any Work Item into One of 3 categories:

Value Added Activities (VA):

• Increase the value of the product or service

from the customer perspective.

Essential Non-Value Added Activities (ENVA):

• Necessary for the business, but the customer would not be willing

to pay extra for them (unavoidable wastes).

• Examples: Invoicing, regulatory, purchasing, R&D, etc.

Non-Value Added Activities (NVA):

• Add no value and not required for business operational reasons.

• Examples: Rework, Scrap, over processing, delayed starts, etc.

• Consider the 8 wastes.

- Time Value Map

Page 5: Time Value Map

Continuous Improvement Toolkit . www.citoolkit.com

Once all the activities and their times are identified, projects and

systems can be implemented to:

• Decrease non-value added activities.

• Decrease the overall waiting time.

- Time Value Map

Step 3

NVA

Step 2

VA

Step 1

ENVA

QT PT

15 minutes 3 minutes 24 minutes

3.4

hours 2.2

hours

. . . . . .

Page 6: Time Value Map

Continuous Improvement Toolkit . www.citoolkit.com

Drawing the Map:

It is usually constructed using the Queue and Process times

recorded during the Value Stream Mapping process:

Make sure that everyone is clear on what is going to be tracked.

Start by drawing the center line (the timeline of the process).

Above this line, chart the activities that are adding value.

Below the timeline, track the non value-added activities with two

different colors (to differentiate between

unavoidable and avoidable waste).

The idle queuing time could be

represented by the blank space.

- Time Value Map

Page 7: Time Value Map

Continuous Improvement Toolkit . www.citoolkit.com

- Time Value Map

Value added time

Essential Non-Value added time

Non-Value added time

VA

NVA

Minute 0 300

Page 8: Time Value Map

Continuous Improvement Toolkit . www.citoolkit.com

Tips:

It provides a good representation of the overall cycle time in the

process.

Unlike the Value Stream Map and the Value Add Chart, it places

a great emphasis on showing the wasted amount of time.

- Time Value Map