time value map
TRANSCRIPT
Continuous Improvement Toolkit . www.citoolkit.com
Continuous Improvement Toolkit
Time Value Map
Continuous Improvement Toolkit . www.citoolkit.com
Check Sheets
Data Collection
Affinity Diagram
Designing & Analyzing Processes
Process Mapping
Flowcharting
Flow Process Chart
5S
Value Stream Mapping
Control Charts Value Analysis
Tree Diagram**
Understanding Performance
Capability Indices
Cost of Quality
Fishbone Diagram
Design of Experiments
Identifying & Implementing Solutions***
How-How Diagram
Creating Ideas**
Brainstorming
Attribute Analysis
Mind Mapping*
Deciding & Selecting
Decision Tree
Force Field Analysis
Importance-Urgency Mapping
Voting
Planning & Project Management*
Activity Diagram PERT/CPM
Gantt Chart
Mistake Proofing
Kaizen
SMED
RACI Matrix
Managing Risk
FMEA
PDPC
RAID Logs
Observations
Interviews
Understanding Cause & Effect
MSA
Pareto Analysis
Questionnaires
IDEF0
5 Whys
Nominal Group Technique
Pugh Matrix
Kano Analysis KPIs Lean Measures
Cost Benefit Analysis
Waste Analysis
Fault Tree Analysis
Relationship Mapping* Sampling
Benchmarking
Visioning
Cause and Effect Matrix
Descriptive Statistics Confidence Intervals
Correlation Scatter Plot
Matrix Diagram
SIPOC
Prioritization Matrix
Project Charter
Stakeholder Analysis
Critical-to Tree Paired Comparison
Roadmaps
Focus groups
QFD
Graphical Analysis
Probability Distributions
Lateral Thinking
Hypothesis Testing
OEE
Pull Systems JIT
Work Balancing
Visual Management
Ergonomics
Reliability Analysis
Standard work
SCAMPER***
Flow
Time Value Map
Measles Charts
Analogy
ANOVA
Bottleneck Analysis
Traffic Light Assessment
TPN Analysis
Pros and Cons
PEST
Critical Incident Technique
Photography
Risk Assessment*
TRIZ***
Automation
Simulation
Break-even Analysis
Service Blueprints
PDCA
Process Redesign
Regression Run Charts
RTY TPM
Control Planning
Chi-Square Test Multi-vari Charts
SWOT
Gap Analysis
Hoshin Kanri
Continuous Improvement Toolkit . www.citoolkit.com
It is a tool that tracks how a specific process spends its time.
It is a graphical description of value-added and non-value added
time in a process.
The aim is to eliminate waste and streamline the process
whenever possible.
Only activities that are seen as value-added by the customer are
plotted above the middle line.
Activities and tasks that do not add
value to the customer are plotted
below the middle line.
- Time Value Map
Continuous Improvement Toolkit . www.citoolkit.com
We Can Track any Work Item into One of 3 categories:
Value Added Activities (VA):
• Increase the value of the product or service
from the customer perspective.
Essential Non-Value Added Activities (ENVA):
• Necessary for the business, but the customer would not be willing
to pay extra for them (unavoidable wastes).
• Examples: Invoicing, regulatory, purchasing, R&D, etc.
Non-Value Added Activities (NVA):
• Add no value and not required for business operational reasons.
• Examples: Rework, Scrap, over processing, delayed starts, etc.
• Consider the 8 wastes.
- Time Value Map
Continuous Improvement Toolkit . www.citoolkit.com
Once all the activities and their times are identified, projects and
systems can be implemented to:
• Decrease non-value added activities.
• Decrease the overall waiting time.
- Time Value Map
Step 3
NVA
Step 2
VA
Step 1
ENVA
QT PT
15 minutes 3 minutes 24 minutes
3.4
hours 2.2
hours
. . . . . .
Continuous Improvement Toolkit . www.citoolkit.com
Drawing the Map:
It is usually constructed using the Queue and Process times
recorded during the Value Stream Mapping process:
Make sure that everyone is clear on what is going to be tracked.
Start by drawing the center line (the timeline of the process).
Above this line, chart the activities that are adding value.
Below the timeline, track the non value-added activities with two
different colors (to differentiate between
unavoidable and avoidable waste).
The idle queuing time could be
represented by the blank space.
- Time Value Map
Continuous Improvement Toolkit . www.citoolkit.com
- Time Value Map
Value added time
Essential Non-Value added time
Non-Value added time
VA
NVA
Minute 0 300
Continuous Improvement Toolkit . www.citoolkit.com
Tips:
It provides a good representation of the overall cycle time in the
process.
Unlike the Value Stream Map and the Value Add Chart, it places
a great emphasis on showing the wasted amount of time.
- Time Value Map