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AS SHOWN

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XX 0.03XXX 0.01

ANGLES 0.5OTHER _______ DWN DATE DWN CHKD DATE

DWGSIZE

A1

TITLE DRAWING NUMBERREV.

SHT.

AS SHOWNGCH 31MAY2011

BURNER DEFROSTER KIT HF900

B

1/117924

REV DESCRIPTION DATE CHKD

A PRODUCTION RELEASE. ECN 2562. 31MAY2011 GCH

A ASSIGNED PART NUMBER TO INSTALLATION INSTRUCTIONS. NON ECN. 02AUG2011 GCH

A "2005"& "MAXON" REMOVED FROM TITLE.NON-ECN 15 Aug 2012 CCB

B heat shrink 9020-1003 (1/8") was 1004 (1/4")revised per ECN 2659 20 SE 2012 CCB

INDEX PART# DESCRIPTION QTY UNITS1 9000-5008 SCR SD #10-16*.75"L R/PH TEKS STL 12 9020-1003 HEAT SHK, TUBE, 1/8"ID BLACK 14 IN3 9022-3013 CLAMP, CABLE, 0.188"ID, TEFZEL, LOOP, -50° to +302° F 14 9033-0044 GROM, RBR, .125"ID/.25/.06",SBR,60DURO 15 9038-2016 HTR, 2"DIA 30W 24VAC 18"L LEADS SI 16 9077-0033 FUSE, RESETTABLE, 1.85AHOLD, 60V MAX, 3.7 TRIP CURRENT 17 17927 SPRING WEDGE 1

18781 WIRE SET AND WIRING INSTRUCTIONS, 18781 115813 INSTALLATION INSTRUCTIONS 1

SCALE 0.300

1

7

6

3

5

4

B

CCI THERMAL TECHNOLOGIES INC.

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DWGSIZE

A1

TITLE DRAWING NUMBERREV.

SHT.

SEE INDIVIDUALPART DRAWINGS GTM 15AUG2012

BURNER DEFROSTER KIT HF400

A

1/117978

REV DESCRIPTION DATE CHKD

A PRODUCTION RELEASE. ECN 2724 19JUNE2013 GCH

INDEX PART# DESCRIPTION QTY1 9011-0002 TIE, CABLE, NY, THIN, 8" OL 22 9033-0044 GROM, RBR, .125"ID/.25/.06",SBR,60DURO 13 9077-0033 FUSE, RESETTABLE, 1.85AHOLD, 60V MAX, 3.7 TRIP CURRENT 14 17981-01 BURNER DEFROSTER, HF400, 24" LONG LEADS 1

17955 INSTALLATION INSTRUCTIONS, HF400 BURNER DEFROSTER 1

21

31

41

CCI THERMAL TECHNOLOGIES INC.

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SHT.

AS SHOWNGCH 15MAY2013

BURNER DEFROSTER KIT, MK6

B

1/217985

REV DESCRIPTION DATE CHKD

A PRODUCTION RELEASE ECN 2724 15MAY2013 GCH

BASSEMBLY INSTRUCTIONS MODIFIED.

FUSED CONNECTION BOARD PACKAGED NOT ASSEMBLED.9019-0014 ADDED. ECN 2742.

04SEP2013 GCH

INDEX PART# DESCRIPTION QTY1 9000-5023 SCR TPG #10*.75"L R/PH STL 22 9019-0014 NUT, LOCK, ELEC CONDUIT 0.5 INCH 13 9019-0051 NIPPLE OFFSET, 1/2" GALV STL 14 9064-0009 TRFRMR, 120>24VAC 40VA 15 17981-02 BURNER DEFROSTER, MK6, 72" LONG LEADS 16 19010 PC BOARD ASSY,FUSED TERM BLOCK,1.85A,24V,XFMR MNT 17 MCMASTER_CARR_7755K21 FULL COUPLING, 1/2"NPSM 1

ASSEMBLY INSTRUCTIONS (INTERNAL USE ONLY)

1) ASSEMBLE COUPLING AND OFFSET NIPPLE WITH TRANSFORMER.2) ADJUST TRANSFORMER LOCKNUT TO ATTAIN ORIENTATION OF OFFSET AS SHOWN.3) ASSEMBLE LOCK NUT ONTO NIPPLE.4) PACKAGE 19010 SEPARATELY.5) INCLUDE COPY OF INSTALLATION INSTRUCTIONS, SHEET 2 OF THIS DRAWING.

SCALE 0.325

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7

1

TRANSFORMER LOCK NUT

6

2

B

B

B

CCI THERMAL TECHNOLOGIES INC.

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TITLE DRAWING NUMBERREV.

SHT.

AS SHOWNGCH 15MAY2013

BURNER DEFROSTER KIT, MK6

B

2/217985

REV DESCRIPTION DATE CHKD

A PRODUCTION RELEASE ECN 2724 15MAY2013 GCH

BINSTALLATION INSTRUCTIONS

MODIFIED TO INCLUDE ASSEMBLY OFFUSED CONNECTION BOARD. ECN 2742.

04SEP2013 GCH

INSTALLATION INSTRUCTIONS

!!WARNING!! DISCONNECT POWER. RISK OF ELECTROCUTION.

TRANSFORMER INSTALLATION1) DISCONNECT POWER.2) REMOVE DUPLEX RECEPTACLE FACEPLATE AND OUTLET FROM JUNCTION BOX.3) LOCATE AND REMOVE A CONVENIENT KNOCKOUT.4) FASTEN TRANSFORMER TO JUNCTION BOX. SECURE OFFSET NIPPLE TO BOX WITH LOCK NUT.5) FASTEN TRANSFORMER TO PLYWOOD WALL WITH SCREWS PROVIDED.6) CONNECT TRANSFORMER LEADS TO OUTLET TERMINALS. BLACK TO 120V AND WHITE TO NEUTRAL.7) REASSEMBLE OUTLET AND FACEPLATE.8) FASTEN FUSED CONNECTION BOARD TO TRANSFORMER TERMINALS.

DEFROSTER INSTALLATION

!!CAUTION!! DO NOT ENERGIZE HEATING ELEMENT WHEN NOT INSTALLED. ELEMENT WILL OVERHEAT AND FAIL.

9) GAIN ACCESS TO BURNER.10) REMOVE TWO SCREWS FROM THE POSITIONS BELOW THE FLAME ROD AND IGNITER.11) REMOVE NUTS AND INSERT SCREWS AND WASHERS INTO THE UPPER LEFT AND LOWER RIGHT HOLES OF THE ELEMENT.12) ASSEMBLE HEATING ELEMENT TO BURNER IN THE POSITION SHOWN AND FASTEN WITH NUTS PROVIDED13) ROUTE HEATING ELEMENT WIRES BACK TO TRANSFORMER. FOLLOW THE FLAME ROD WIRE,

!!DO NOT RUN NEXT THE IGNITION WIRE!!PASS WIRES THROUGH FLAME ROD WIRE GROMMET.

14) CONNECT LEADS TO TERMINALS 1 AND 3 OF TRANSFORMER TERMINAL BLOCK.15) RESTORE POWER.

NOTESA) WHEN OPERATING CORRECTLY THE HEATING ELEMENT WILL BE WARM/HOT TO THE TOUCH, 120F ABOVE AMBIENT, AFTER AN HOUR OF BEING ENERGIZED.

B) FUSE OPENS WHEN CURRENT EXCEEDS 1.85 AMPS.

C) TO RESET FUSE, MOMENTARILY DISCONNECT POWER.

EXISTING 120V OUTLET

HEATING ELEMENT LEADS CONNECTION.

FUSED CONNECTION BOARD

INSTALL BELOW FLAME ROD AND IGNITER

HEATING ELEMENT

B

CCI THERMAL TECHNOLOGIES INC.