tm 9-4910-409-12 - liberated manuals
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TM 9-4910-409-12D E P A R T M E N T O F T H E A R M Y T E C H N I C A L M A N U A L
O P E R A T O R A N D O R G A N I Z A T I O N A L
M A I N T E N A N C E M A N U A L
( I N C L U D I N G R E P A I R P A R T S
A N D S P E C I A L T O O L L I S T S )
T E S T E R D I E S E L F U E L I N J E C T O R
N O Z Z L E ( B A C H A R A C H I N D U S -
T R I A L I N S T R U M E N T C O M P A N Y
M O D E L Y F L ) ( 4 9 1 0 - 2 5 5 - 8 6 4 1 ) W I T H
C O N N E C T O R S E T 4 4 ( B A C H A R A C H
P A R T N U M B E R 6 5 - 2 7 5 ) ( 4 9 1 0 - 9 5 5 - 5 5 1 7 )
A N D C O N N E C T O R S E T ( O R D D W G
B 1 1 0 2 0 4 9 8 ) ( 4 9 1 0 - 9 5 5 - 5 5 1 6 )
HEADQUARTERS, DEPARTMENT OF THE ARMY
O C T O B E R 1 9 6 3
Changes in force: C1
TM 9-4910-409-12C 1
Change
No. 1
HEADQUARTERSDEPARTMENT OF THE ARMYWashington, D.C., 25 June 1973
Operator and Organizational Maintenance Manual(Including Repair Parts and Special Tool Lists)
TESTER, DIESEL FUEL INJECTOR NOZZLE(BACHARACH INDUSTRIAL INSTRUMENT COMPANY
MODEL YFL) (4910-255-8641)WITH CONNECTOR SET 44 (BACHARACHPART NUMBER 65-275) (4910-955-5517)
AND CONNECTOR SET (ORD DWG B11020498)(4910-955-5516)
TM 9-4910-409-12, 29 October 1963, is changedas follows
Page 2. paragraph 1f is superseded as fol-lows
1f. You can improve this manual by callingattention to errors and by recommending im-provements using DA Form 2028 (RecommendedChanges to Publications) or by a letter andmailing direct to Commander, US Army Weap-ons Command, ATTN: AMSWE-MAS-SP, RockIsland IL 61201. A reply will be furnisheddirect to you.
Page 3. Add the following to paragraph 4:Parts included with the end item and consideredas components of the end i tem configurat ionare listed in the following table:
Table 0. Components of the End Item
Components Part No. (FSCM) Qty
CASE, CARRYING: 65-808 1(05083)CONNECTOR SET, FUEL INJECTOR 11020498 (05083) 1CUP, COLLECTOR 65-317 (05083) 1HOSE, PRESSURE, HIGH 65-284 (05083) 1
Page 22. Appendix II is superseded as follows:
APPENDIX IIBASIC ISSUE ITEMS LIST
ANDITEMS TROOP INSTALLED OR AUTHORIZED LIST
The basic issue items and items troop installed or authorized lists are not applicable.
1
By Order of the Secretary of the Army:
Official:VERNE L. BOWERSMajor General, United States ArmyThe Adjutant General
Distribution:Active Army:
DCSLOG (3)CNGB (1)TSG(l)COE (5)CONARC (2)AMC (5)ARADCOM (2)ARADCOM Rgn (2)Armies (3) except
7th USA (5)8th USA (5)
Corps (2)OS Maj Comd (2)LOGCOMD (2)WECOM (10)Ft Belvoir (2)APG(l)
NG: State AG (3)USAR: NoneFor explanation of abbreviations used, see AR 310-50.
CREIGHTON W. ABRAMSGeneral, United States ArmyChief of Staff
LEAD (2)LEAD (2)Instl (2) except
Ft Monmouth (5)Dir of Trans (1)USACOMZEUR(l)Arsenals (1) except
Detroit Arsenal (5)Units org under fol TOE:
(2 cys each)7-3710-500(H-K)1729-5129-5657
* U . S . G O V E R N M E N T P R I N T I N G O F F I C E 1 9 7 3 - 7 6 9 6 2 0 / 9 9 1
2
TM 9-4910-409-12
Technical Manual HEADQUARTERS,DEPARTMENT OF THE ARMY
No. 9-4910-409-12 WASHINGTON 25, D. C., 29 October 1963
OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL(INCLUDING REPAIR PARTS AND SPECIAL TOOL LISTS)
TESTER, DIESEL FUEL INJECTOR NOZZLE(BACHARACH INDUSTRIAL INSTRUMENT COMPANY
MODEL YFL) (4910-255-8641) WITH CONNECTOR SET 44(BACHARACH PART NUMBER 65-275) (4910-955-5517)
AND CONNECTOR SET (ORD DWG B11020498)(4910-955-5516)
C HAPTER 1 .Section
C H A P T E R
Section
C H A P T E RSection
C H A P T E R
Section
C H A P T E R
I.II.2.I.
II.III.3.I.
II.111.IV.4.I.
II.III.IV.V.VI.5.
Section I.II.
APPENDIX I.II.
III.IV.
INDEX ..,...
INTRODUCTIONGeneral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Description and data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OPERATING INSTRUCTIONSService on receipt of materiel. . . . . . . . . . . . . . . . . . . . . . . . . . .Controls, instruments, and related items . . . . . . . . . . . . . . . . . . . .Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OPERATOR MAINTENANCE INSTRUCTIONSRepair parts, tools, and equipment . . . . . . . . . . . . . . . . . . . . . . . .Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Preventive-maintenance services . . . . . . . , . . . . . . . . . . . . . . . . .Troubles hooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ORGANIZATIONAL MAINTENANCE INSTRUCTIONSRepair parts, tools, and equipment . . . . . . . . . . . . . . . . . . . . . . . .Painting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Preventive-maintenance services . . . , . . . . . . . . . . . . . . . . . . . . .Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel reservoir assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Discharge block assembly and hydraulic pressure gage . . . . . . . . . . .SHIPMENT AND ADMINISTRATIVE STORAGE AND DEMOLITIONTO PREVENT ENEMY USE
Shipment and administrative storage . . , . . . . . . . . . . . . . . . . . . . .Demolition of materiel to prevent enemy use . . . . . . . . . . , . . . . . .
Paragraph Page
1-3 24-6 3
7,8 59-13 5,6
14-16 6
17-20 921 9
22-24 9,1025-27 11,12
28-31 1332 13
33,34 1335-37 13,1438,39 1440,41 16
42-44 1745,46 18,19
REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20BASIC ISSUE ITEMS, REPAIR PARTS, AND TOOL LISTS . . . . . . . . . . . . . . 22MAINTENANCE ALLOCATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . 27REPAIR PARTS AND SPECIAL TOOL LISTS . . . . . . . . . . . . . . . . . . . . . . 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1
CHAPTER 1
INTRODUCTION
Section I.
1. Scope
a. This technical manual contains in-structions on operation and maintenanceof the diesel fuel injector nozzle testerfor the operator and instructions for or-ganizational maintenance of the nozzletester by personnel of the using organiza-tion.
b. Appendix I contains a list of currentreferences, including supply manuals,forms, technical manuals, and other avail-able publications applicable to the nozzletester.
c. Appendix II contains a list of equip-ment and tools which are required by theoperator for operating and maintaining thenozzle tester.
d. Appendix III contains the maintenanceallocation chart for the nozzle tester list-ing all maintenance and repair operationsauthorized for all maintenance echelons.
e. Appendix IV contains a list of repairparts which are required by the using or-ganization for performing organizationalmaintenance on the nozzle tester.
f. The direct reporting of errors, omis-sions and recommendations for improvingthis equipment manual by the individualuser, is authorized and encouraged. DAForm 2028 will be used for reporting theseimprovements. This form may be com-pleted using pencil, pen or typewriter.DA Form 2028 will be completed in triplic-ate and forwarded by the individual usingthe manual. The original and one copy willbe forwarded direct to:
Commanding GeneralHeadquarters, U. S. Army Weapons
CommandATTN: AMSWE-SMM-TERock Island ArsenalRock Island, Illinois 61202
One information copy will be provided tothe individual’s i m me d i a t e supervisor
GENERAL
(e. g. officer, noncommissionedsupervisor, etc.).
2. Maintenance Allocation
officer,
a. Operator Maintenance Allocation. Theprescribed maintenance to be performedby the operator will apply as reflected inthe operator-maintenance (first echelon)column of the maintenance allocation chart(app. III). In all cases, where the nature ofthe repair, modification, or adjustment isbeyond the scope or facilities of the oper-ator, organizational-maintenance person-nel should be informed so that trainedpersonnel with suitable tools and equip-ment may be provided or other instruc-tions issued.
b. Organizational Maintenance Alloca-tion. The prescribed maintenance to beperformed by maintenance personnel of theusing organization will apply as reflectedin the organizational-maintenance (secondechelon) column of the maintenance allo-cation chart (app. III). In all cases wherethe nature of the repair, modification, oradjustment is beyond the scope or facili-ties of the using organization, the support-ing maintenance unit should be informedso that trained personnel with suitabletools and equipment may be provided orother instructions issued.
3. Farms, Records, and Reports
a. General. Responsibility for theproper execution of forms, records, andreports rests upon the officers of all unitsmaintaining this equipment. However, thevalue of accurate records must be fullyappreciated by all persons responsible fortheir compilation, maintenance, and use,Records, reports, and authorized formsare normally utilized to indicate the type,quantity, and condition of materiel to be
2
inspected, to be repaired, or to be used inrepair. Properly executed forms conveyauthorization and serve as records forrepair or replacement of materiel in thehands of troops and for delivery of mate-riel requiring further repair to shops inarsenals, depots, etc. The forms, records,and reports establish the work required,the progress of the work within the shops,and the status of the materiel upon com-pletion of its repair.
b. Authorized Forms. The forms gen-erally applicable to units operating ormaintaining this materiel are listed inappendix I. For a listing of all forms, referto DA Pam 310-2. For instructions on use
of these forms, refer to FM 9-3 and TM38-750.
c. Equipment Improvement Recommen-dations. Any deficiencies detected in theequipment covered herein which occurunder the circumstances indicated in AR750-5, should be immediately reported inaccordance with the applicable instruc-tions in cited regulation.
d. Field Report of Accidents. The re-port necessary to comply with the require-ments of the Army safety program areprescribed in detail in AR 385-40. Thesereports are referenced whenever acci-dents involving injury to personnel or dam-age to materiel occur.
Section Il. DESCRIPTION AND DATA
4. Description
The nozzle tester (fig. 1) is an instru-ment used for analyzing and testing theaccuracy of diesel engine injector nozzlesfor opening pressure, spray p a t t e r n,chatter, and leakage. It consists of a hy-draulic pressure gage, fuel reservoir as-sembly, discharge block assembly, andbody and plunger assembly. The fluid usedfor testing nozzles is contained in the fuelreservoir assembly. The flow of the fluidis maintained by the pressure developedthrough the action of the body and plungerassembly and is controlled by the dis-charge block assembly, The pressure de-veloped during the various tests is indi-cated on the hydraulic pressure gage. Thenozzle tester is contained in a metal carry-ing case with all necessary accessories,equipment, and instruction handbook.
5. Data Plate
The nozzle tester has one data plate (3A,fig. 1) which is located on the dischargeblock assembly (3, fig, 1). This plate spec-ifies the manufacturer’s name, address,and code number.
6. Tabulated Data
Manufacturer . . . . .
Model . . . . . . . . . .Length . . . . . . . . . .Width . . . . . . . . . .Height . . . . . . . . . .
Bacharach Indus-trial InstrumentCompany
YFL12 in.10 in.7-1/2 in.
Cubage (w/equipment)packaged . . . . . . . .999 tuft
Weight (w/equipment)packaged . . . . . . .24lb
3
l–Fuel reservoir assemblyA–Fuel reservoirB–Center rod assemblyC–Fuel reservoir cover
2–Hydraulic pressure gage3–Discharge block assembly
A–Data plateB–Valve handleC–Hydraulic pressure gage
valve assemblyD–Upper discharge outletE–Lower discharge outletF–Cap nut assembly
4–Body and plunger assemblyA–Handle shoeB–Pump handle assemblyC–Vent screw
Figure 1. Nozzle tester.
CHAPTER 2
OPERATING INSTRUCTIONS
Section I. SERVICE UPON
7. Purpose
a. When a new or reconditioned nozzletester is first received, it is the responsi-bility of the officer in charge to determinewhether the materiel has been properlyprepared for service by the supplying or-ganization and to be sure it is in conditionto perform its function. For this purpose,inspect all assemblies and parts to be surethey are properly assembled, secured,cleaned, adjusted, and/or lubricated.
b. Make a record of any missing parts,tools, and/or equipment, and any malfunc-tions. Correct any deficiencies as quicklyas possible.
8. Services
a. Unpacking and Checking. Pry off thetop of the exterior container and turn thecontainer upside down letting the nozzletester slide out of the container, Removethe barrier material enveloping the nozzletester and all cushioning materials, seals,and wrappings from the case of the nozzle
RECEIPT OF MATERIEL
tester, also, all equipment stored in thecase. Check all equipment with the listingin appendix II to be sure every item ispresent and in good condition.
b. Cleaning. Remove all preserving ma-terials and clean all parts of the nozzletester, and equipment as prescribed inparagraph 23.
c. Lubrication. The nozzle tester re-quires no lubrication.
d. Inspection.(1)
(2)
(3)
Section Il. CONTROLS, INSTRUMENTS,
Perform a general inspection of thenozzle tester to assure that allparts are properly and securelyassembled and in good condition(par. 22 b).Perform the preventive-mainte-nance services as prescribed intable I, paragraph 24.Operate the nozzle tester (pars.15 and 16) and check to see if thecomponents are functioning prop-erly by checking such items ashydraulic pressure gage, body andplunger assembly, etc.
AND RELATED ITEMS
Note: The key numbers shown below in parentheses in this section refer to figure 1 exceptwise indicated.
9. General
This section describes, illustrates, andfurnishes the operator with sufficient in-formation pertaining to the various con-trols, instruments, and related items forthe proper operation of the nozzle tester.
10. Fuel Reservoir Assembly
The fuel reservoir (1A) contains the testfluid used to conduct tests when checkingthe performance ofThe - fuel reservoir
fuel injector nozzles;has a built in paper
where other-
type filter element (2D, fig. 3). The testfluid is forced through the filter elementby atmospheric pressure and pump suc-tion.
11. Hydraulic Pressure Gage ValveAssembly
The hydraulic pressure gage valve as-sembly (3C) stops the flow of the test fluidto the hydraulic pressure gage. Turn thevalve handle (3B) left to open and right toclose.
5
12. Hydraulic Pressure Gage 13. Pump Handle Assembly and Handle Shoe
The hydraulic pressure gage (2) in- The action of the pump handle assemblydicates the amount of pressure applied (4B) and handle shoe (4A) actuates thewhen testing the various types of nozzles. plunger built within the body and plungerThe dial has a range of O to 5,000 psi assembly (4), and producing a hydraulic(pounds per square inch) and marked in pressure which is recorded on the hy-increments of 50 psi. draulic pressure gage (2).
Section Ill. OPERATION
Note: The key numbers shown below in parentheses in this section refer to figure 1.
14. General
This section contains instructions for theoperation of the nozzle tester under condi-tions of moderate temperatures and hu-midity. Every organization equipped withthis item must thoroughly train its per-sonnel in the procedures for operatingthis item.
15. Preparation for Operation
a. Mount the nozzle tester (fig. 1) on abench and secure with three 3/8-inch bolts,washers, and nuts. For portable use, mounton wooden or metal base 5 inches wide x15 inches long. Use 3/4-inch plywood orl/2-inch sheet steel.
b. Slide the pump handle assembly (4B)onto the handle shoe (4A) located in thebase of the nozzle tester. Solid shaft in thepump handle assembly may be extended ortelescoped, depending on 1 e v e r a g e re-quired.
c. Remove the fuel reservoir cover (lC)from the fuel reservoir (1A) with a com-bined twisting and pulling motion. Fill thefuel reservoir with test fluid and installthe fuel reservoir cover.
d. Open the valve handle (3B) and makeseveral strokes with the pump handle as-sembly (4B) to prime the nozzle tester.Close the valve handle.
Note. A vent screw (4C) is located on the side ofthe housing behind the lower discharge outlet (3E)and can be opened for thorough venting and primingif necessary.
16. Operation
a. Discharge Block Assembly. The dis-
6
charge block assembly (3) has two dis-charge outlets to facilitate the varioustests. When nozzle under test is connectedto lower discharge outlet (3E) and withhydraulic pressure gage valve assembly(3C) closed, this shuts off and protects thehydraulic pressure gage (2) during rapidand prolonged pumping periods when flush-ing nozzle or observing spray form. Usingupper discharge outlet (3D) and closinghydraulic pressure gage valve assembly(3C) isolates hydraulic pressure gage (2)and the nozzle under test from the nozzletester (fig. 1) permitting leakage rates orpressure drop measurement tests.
Note. Install and tighten cap nut assembly (3F) ondischarge outlet not in use.
b. Mounting Instructions. Mount the fuelinjector nozzle to be tested on the nozzletester in accordance with the connectinginstructions (fig. 2) using connector set4910-955-5517 (1, fig. 6).
Note. Connector set 4910-955-5516 (2, f ig. 6) isconnected in a s imi lar manner as connector se t4910-955-5517 (1, fig. 6).
c. Testing Nozzles.(1) General. For the v a r i o us tests,
connect the nozzle to the dischargeoutlets, as prescribed in (2), (3),(4) and (5) below. Use the spraycollector cup (2, fig. 5) for catch-ing the test fluid. For best results,tip of nozzle should be well cen-tered in the cup.Warning: Be careful of the pene-trating power of the atomized testfluid under pressure as it is suffi-cient to puncture the skin permit-ting test fluid to enter wound and
INSTRUCTIONS
CONNECTOR SET 44B A C H A R A C H P A R T N O . 6 5 - 2 7 5
Figure 2. Connecting instructions.
7
(2)
(3)
8
may cause blood poisoning. Keephands free of spray at all times.Opening Pressure. Use lower dis-charge outlet (3E). Open the hy-draulic pressure gage valve as-sembly (3C), operate the pumphandle assembly (4B) slowly and,when nozzle begins to spray testfluid, observe the pressure indi-cated on the hydraulic pressuregage (2). This pressure should becompared with that specified by theengine manufacturer and nozzleadjusted, if necessary, before pro-ceeding with further testing. Testshould be repeated several timesto be certain that nozzle consist-ently opens at the same pressureeach time.Spray Pattern. Use lower dis-charge outlet (3E). Close the hy-draulic pressure gage valve as-sembly (3C) and operate the pumphandle assembly (4B) at approxi-mately 15 strokes per minute.Make sure that all spray holes areopen and are spraying the sameamount of test fluid. The sprayformation should be sharp with arather solid pattern and the anglesformed by the individual spraysshould be uniform. A missing sec-tion or uneven spray pattern indi-cates clogged or eroded orifices.
(4)
(5)
Sample spray patterns are gener-ally shown in the engine manual.Chatter. Use lower discharge out-let (3E). Close the hydraulic pres-sure gage valve assembly (3C) andoperate the pump handle assembly(4B) approximately two seconds.The nozzle chatter must be distinctand regular. A sharp pitch soundis not mandatory, and an oc-casional skip or variation in thechatter sound pitch is acceptable.When nozzle chatter is not satis-factory and does not improve withcontinued operation of the pumphandle assembly, replace the noz-zle.Leakage. Use lower discharge out-let (3E). Open the hydraulic pres-sure gage valve assembly (3C) andopera t e pump handle assembly(4B). During prolonged pumping,drops of test fluid should not format tip of the nozzle. A second checkfor leakage can be made by main-taining pressure just below openingpressure and checking for test fluidleakage from tip. If this test is tobe used, reconnect nozzle to upperdischarge outlet (3D) and close thehydraulic pressure gage valve as-sembly (3C) to time pressure drop.Some manufacturers specify per-missible leakage rates.
CHAPTER 3
OPERATOR MAINTENANCE INSTRUCTIONS
Section I. REPAIR PARTS, TOOLS, AND EQUIPMENT
17. General 19. Common Tools and Equipment
Repair parts, tools, and equipment areissued to the operator for operating andmaintaining the nozzle tester. Toolsand equipment should not be used forPurposes other than prescribed andwhen not in use should be properlystored.
18. Repair Parts
No repair parts are supplied to the oper-ator for replacement of those already onthe nozzle tester.
Common tools and equipment having gen-eral application to this materiel areauthorized by tables of allowances and ta-bles of organization and equipment.
20. Special Tools and Equipment
No tools specially designed for operationor operator maintenance are supplied orrequired for the nozzle tester. Equipmentsupplied is listed in appendix II, which isthe authority for requisitioning replace-ment.
Section Il. LUBRICATION
21. Lubrication
No lubrication is required on the nozzle tester.
Section Ill. PREVENTIVE-MAINTENANCE SERVICES
22. General
a. Responsibility and Intervals. Theprimary function of preventive main-tenance is to prevent breakdown and,therefore, the need for repair. These serv-ices consist generally of before operationand after-operation services performed bythe operator. Intervals are based on nor-mal operations, Reduce intervals for ab- (2)normal operations or severe conditions.Intervals during inactive periods may beextended accordingly.
b. Definition of Terms. The general in-spection of each item applies also to any (3)supporting member or connection and isgenerally a check to see whether the itemis in good condition, correctly assembled,secure and not excessively worn:
(1) The inspection for “good condition”
is usually an external visual in-spection to determine whether theunit is damaged beyond serviceablelimits by the following not bent ortwisted, not chafed or burred, notbroken or cracked, n o t bare orfrayed, not dented or colIapsed, nottorn or cut, not deteriorated.The inspection of a unit to see thatit is “correctly assembled” is usu-ally an external visual inspection tosee whether it is in its normal as-sembled position.Inspection of a unit to determine ifit is “secure” is usually an externalvisual examination or an examina-tion by hand or wrench for loose-ness. Such an examination must in-clude any brackets, lockwashers,
9
(4)
lock nuts, locking wires, or cotterpins used.By “excessively worn” is me antworn beyond serviceable limits orto a point likely to result in failureif the unit is not replaced beforethe next scheduled inspection.
23. Cleaning
a.. General. Any special cleaning in-structions required for specific compo-nents or parts are contained in the perti-nent section. Cleaning instructions are asoutlined in (1) and (2) below. General clean-ing precautions are contained in b below.
(1) Metal parts.(a)
(b)
(c)
(d)
Use self-emulsifying decreasingsolvent compound, mineral spir-its paint thinner, or dry-cleaningsolvent (Stoddard) to clean orwash grease or oil from all metalparts of the nozzle tester.Use clean water or a solution ofeither 1/4 pound of soap chips orsix ounces of painted-surface de-tergent to one gallon of hot waterfor all parts and overall generalcleaning of painted surfaces.After parts are clean, dry themthoroughly. Apply a light film ofspecial preservative lubricatingoil to all parts having a polishedsurface to prevent misting.Before installing new parts, re-move any rust-preventive com-pound, protective grease, etc.
(2) Rubber Parts Other Than Electri-cal. Clean rubber parts with soapand warm water. Apply a coating ofpowdered technical talcum to pre-serve the rubber.
b. General Precautions in Cleaning.(1) Self-emulsifying decreasing sol-
vent compound, mineral spiritspaint thinner, and dry-cleaningsolvent are flammable and shouldnot be used near an open flame.Fire extinguishers should be pro-vided when these materials areused Use only in well-ventilatedplaces. These cleaners evaporate
(2)
(3)
quickly and have a drying effecton the skin. If used withoutgloves, they may cause cracksin the skin and, in the case ofsome individuals, a mild irrita-tion or inflammation.Avoid getting petroleum products,such as mineral spirits paintthinner, dry-cleaning solvent, en-gine fuels, or lubricants, on rub-ber parts, as they will deterior-ate the rubber.The use of Diesel fuel oil, gas-oline, or benzene (benzol) forcleaning is prohibited.
c. Rust Removal. Remove rust or cor-rosion from all parts of the materiel.To remove rust or corrosion from un-finished surf aces, use steel cleaningbrushes or abrasive cloth. On finished sur-faces, other than highly polished sur-faces, remove rust or corrosion bybuffing with a rotary wheel wire brushconstructed of steel wire between 0.010and 0.025 inch in diameter. Crocus clothmay be used manually to remove rustor corrosion from polished surfaces.
24. Operator’s Preventive-MaintenanceServices
a. Purpose. To insure efficient opera-tion, it is necessary that the nozzle test-er be systematically inspected at inter-vals each day it is operated so defectsmay be discovered and corrected beforethey result in serious damage or fail-ure. Certain scheduled maintenance ser-vices will be performed at these desig-nated intervals. The correction of anydefect or unsatisfactory operating char-acteristics beyond the scope of the op-erator must be reported at the earliestopportunity to organizational mainte-nance personnel for correction (pars. 33through 41).
b. Services. Operator’s preventive-maintenance services are listed in ta-ble I. Every operator equipped with thenozzle tester must be thoroughly famil-iar with maintenance procedures forthis materiel.
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Table I. Preventive Maintenance Checksand Services
1st Echelon Daily Schedule
Item to beinspected
Nozzle tester
25. Purpose
Procedure
& Clean hydraulicpressure gageby wiping dirtand otherforeign mat-ter fromridges andsurface ofgage face.
b. Clean accumu-lation of dirtand otherforeign mat-ter fromoutside sur-face of thefuel reser-voir assem-bly.
c. Clean the accu-mulation ofdirt and otherforeign mat-ter from in-terior sur-faces of thebody andplunger as-sembly atpoint of han-dle entrancein handleshoe.
Inspect paintedsurfaces forchips, peeling,and other suchdefects.Notify organ-izationalmaintenancepersonnel ifsurfaces re-
Paragraphreference
Par. 23see fig. 1
Par. 23see fig. 3
Par. 23see fig. 3
Table I. Preventive Maintenance Checksand Services — Continued
1st Echelon
Item to beinspected
Equipment --
-----------
-----------
Section IV. TROUBLESHOOTING
Daily Schedule
Procedure
quire refin-ishing.
a. Wipe dirt orother foreignmatter frominside andoutside ofcarrying case.
b. Straighten dis-torted or bentfasteners andaline withcatches oncover ofcarrying case.
c. Clean accumu-lation of dirtand otherforeign mat-ter from highpressure hose.
d. Clean accumu-lation of dirtand otherforeign mat-ter from allcomponents ofthe connectorsets and re-place on themountingplates.
e. Clean accumu-lation of dirtand otherforeign mat-ter from thespray collec-tor cup.
f. Store all equip-ment incarrying case,
Paragraphreference
See fig. 5
See fig. 5
Par. 23see fig. 5
See fig. 6
Par. 23see fig. 5
See fig. 5
Caution: Operation of the nozzle testerTroubleshooting is a systematic deter- w i t h out preliminary examination can
mination of malfunctions and defective cause further damage to a disabled com-components by indications, symptoms, ponent. Be careful during inspection andand tests. Close adherence to the pro- troubleshooting, so that damage can becedures covered herein will materially avoided.reduce the time required to locatetrouble and restore the materiel to nor- 26. Scope
mal operation. This section covers troubleshooting
11
which is peculiar to the operator’s(first echelon) maintenance operations.
27. Procedure
Malfunctions which may occur withthe nozzle tester are listed in tableII. Upon observing any one of thesemalfunctions, take immediate steps tolocate and correct the cause. Causesare listed opposite each malfunctionand are arranged according to the easeof correction.
Table II. Troubleshooting
Mal funct ion Probable cause
1. Test fluidstarvation.
2. Unable to a. Hydraulic pres-build uphydraulicpressureon hydrau-lic pres-sure gage(2, fig. 1).
sure gage notthreaded tight-ly into dis-charge blocksub-assembly
Gage valveassembly notthreaded tight-ly into dis-charge blocksub-assembly
Correc t i ve ac t ion
Table II. Troubleshooting – Continued
Correc t i ve ac t ionMal funct ion
a. Refer malfunc -tion toorganization-al mainte-nance person-nel forcorrection.
a. Tighten hydrau-lic pressuregage fartherinto dis-charge blocksubassembly(fig. 4).
b. Tighten gagevalve assem -bly fartherinto dischargeblock sub-assembly(fig. 4).
3. Indicationsof testfluid leak-age atplunger ofbody andplunger(1-A, fig.3).
Probable cause
c. Socket head capscrews loosein dischargeblock sub-assembly.
d. Loose connec-tion to eitherthe upper orlower dis-charge outlet(3-D, and3-E, fig. 1) 01cap nutassembly(3-F, fig. 1),not tight ondischargeoutlet not inuse.
e. Other causes --
c. Tighten sockethead capscrews far-ther into dis-charge blocksub-assembly(4, fig. 3).
d. Tighten connec-tion and capnut assemblyon dischargeoutlets.
e. Refer othercauses toorganization-al mainte-nance person-nel forcorrection.
Refer malfunc-tion toorganization-al mainte-nance person-nel forcorrection.
12
CHAPTER 4
ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Section I REPAIR PARTS, TOOLS, AND EQUIPMENT
28. General
Repair parts, tools, and equipment overand above those available of the operatorare supplied by the using organization formaintaining the nozzle tester. Tools andequipment should be properly stored whennot in use.
29. Repair Parts
Repair parts are supplied to the usingorganization for replacement of thoseparts most likely to become worn, broken,or otherwise unserviceable, provided thatreplacement of these parts is within thescope of organizational maintenance func-
Section Il.
32. Painting
Instructions for the preparation of themateriel for painting, methods of painting,
tions. Repair parts supplied for organiza-tional maintenance of the nozzle tester arelisted in appendix IV.
30. Common Tools and Equipment
Common tools and equipment having gen-eral application of this materiel are au-thorized by tables of allowances and tablesof organization and equipment.
31. Special Tools and Equipment
No tools or equipment specially designedfor organizational maintenance are sup-plied or required for the nozzle tester.
PAINTING
as well as a list of materials to be usedare contained in TM 9-213. Materials forpainting are listed in appendix IV.
Section Ill. PREVENTIVE-MAINTENANCE SERVICE
33. General 34. Organizational Preventive-Maintenance
Refer to section III of chapter 3 for Services
preventive-maintenance services for the No further preventive-maintenanceoperator. These instructions apply equally services beyond that prescribed for theto maintenance personnel of the using or- operator is required of maintenance per-ganization. sonnel of the using organization.
Section IV. TROUBLESHOOTING
35. Purpose covered herein will materially reduce theTroubleshooting is a systematic deter- time required to locate trouble and restore
mination of malfunctions and defective the materiel to normal operation.components by indications, symptoms, and Caution: Operation of materiel withouttests. Close Adherence to the procedures a preliminary examination can cause fur-
13
ther damage to a disabled component. Becareful during inspection and trouble-shooting, so that damage can be avoided.
36. Scope
This section covers troubleshootingwhich is peculiar to organizational (secondechelon) maintenance operations. Fortroubleshooting procedures performed bythe operator, see paragraphs 25 through27.
37. Procedure
Malfunctions which may occur with thenozzle tester are listed in tables II andIII. In effect, table III is the continuationof table II, paragraph 27. Causes are listedopposite each malfunction and are ar-ranged according to the ease of correction.
Table III. Troubleshooting
Malfunction
1. Test fluidstarvation
Probab le cause
a. Filter elementdirty orplugged up.
b. Leaking O-rings, seal,or gaskets offilter assem-bly.
c. Other causes --
C o r r e c t i v e a c t i o n
a. Replace filterelement(par. 39).
b. Discard oldO-rings,seal, orgaskets andreplace withnew parts(par. 39).
c. Refer othercauses tofieldmainte-nance e per-
Malfunc t ion
Table III. Troubleshooting – Continued
C o r r e c t i v e a c t i o n
2. Unable tobuild uphydraulicpressureon hydrau-lic pres-sure gage(2, fig. 1).
3. Indicationsof testfluid leak-age atplunger ofbody andplunger(l-A, fig.3).
Probab le cause
a. Defective gas-ket on gagevalveassembly.
b. Dirt accumula-tion in dis-charge blockassembly.
c. Defective valvegasket or O-ring in dis-charge blockassembly.
d. Scratched orscored valveseat.
e. Defectivehydraulicpressuregage.
f. Other causes --
sonnel forcorrection.
a. Discard oldgasket andreplace withnew gasket(par. 41).
b. Clean dirt fromdischargeblock assem-bly (2, fig. 4).
c. Discard oldvalve gasketand O-ringand replacewith newgasket andO-ring (par.41).
d. Replace valveseat (par.41).
e. Replace withnew hydrau-lic pressuregage (par.41).
f. Refer othercauses tofield main-tenance per-sonnel forcorrection.
Refer malfunc-tion to fieldmaintenancepersonnel forcorrection.
Section V. FUEL RESERVOIR ASSEMBLY
Note. The key numbers shown below in parentheses in this section refer to figure 3.
38. Description
The fuel reservoir assembly (2) ismounted on t o p of the body and plungerassembly (1) and consists primarily of areservoir (2B), cover (2J), center rod as-sembly (2G), and filter element (2D). Thereservoir assembly can be removed fromthe body and plunger assembly by takingthe cover off the reservoir and unscrew-ing the center rod assembly. Test fluidused for testing the performance of fuelinjector nozzles is stored in the reser-
14
voir. The fluid is forced through the filterelement to remove impurities.
39. Maintenance
a. General. Organizational personnelhas the authorization for the completemaintenance of the fuel reservoir assem-bly to the extent of removing, disassem-bling for inspection and replacement of allunserviceable components, and the finalsteps of assembling and installing the as-sembly.
b. Disassembly. Remove the cover (2J)from the reservoir (2B) by using a com-bined twisting and pulling motion. Unscrewthe center rod assembly (2G) from the bodyand plunger assembly (1) and remove theO-ring (2H). Slide the filter element (2D),filter washer (2E), and filter spring (2F)off the center rod assembly (2G). Removethe upper and lower filter gaskets (2C)from the filter element. Remove the res-ervoir (2B) from the body and plunger as-sembly (1) and the seal (2A) from thereservoir.
c. Cleaning. Clean the parts thoroughlywith an appropriate solvent (par. 23).
d. Inspection and Repair.(1) inspect the cover (2J), O-ring (2H),
reservoir (2B), center rod assem-bly (2G), filter spring (2F), filterwasher (2E), upper and lower
gaskets (2C), and seal (2A) forbeing in good condition (par. 22b).
(2) Replace with new, the filter ele-ment (2D) and all other parts de-termined not in good condition.
e. Assembly. Install the seal (2A) onthe bottom of the reservoir (2B) and mountthe reservoir on top of the body andplunger assembly (1). Slide the filterspring (2F), filter washer (2 E), and O-ring(2H) onto the center rod assembly (2G).Place the upper and lower gaskets (2C) onthe filter element (2D) and slide the filterelement onto the center rod assembly (2G).Screw the center rod assembly into thebody and plunger assembly (1). Install thecover (2J) on the reservoir (2B).Note. One end of the filter element is red and
marked “top”. Be sure the element is installedwith this end in the upward position.
1 - Body and plunger assemblyA–Body and plungerB–Handle
2 - Fuel reservoir assemblyA - SealB - ReservoirC - Upper and lower gasketD - Filter element
E - Filter washerF - Filter springG - Center rod assemblyH - O-ringJ - Cover
3 - Discharge block assemblyand hydraulic pressure gage
4 - Socket head cap screw
Figure 3. Fuel reservoir assembly,
15
wise indicated.”
40. Description
The discharge block assembly and hy-draulic pressure gage (3, fig. 3) is mountedon the front of the body and plunger as-sembly (1, fig. 3) and can be removed byunscrewing four socket head cap screws(4, fig. 3). It consists primarily of a capnut assembly (2E), discharge block sub-assembly (2F), gage valve assembly (2H)with handle (2J), filler rod assembly (2B),valve seat (2C), and hydraulic pressuregage (1). The flow of test fluid from thereservoir assembly (2, fig. 3) is controlledby the discharge block assembly by openingand closing the gage valve assembly (2H).
41. Maintenancea. General. Organizational personnel
has the authorization for the completemaintenance of the discharge block assem-bly and hydraulic pressure gage to theextent of removing, disassembling forinspection and replacement of all unserv-iceable components, and the final steps ofassembling and installing the assemblyand gage.
h. Removal. Unscrew the four sockethead cap screws (4, fig. 3) and removethe discharge block assembly and hydrau-lic pressure gage (3, fig. 3) from the bodyand plunger assembly (1, fig. 3).
c. Disassembly. Remove the hydraulicpressure gage (1) by unscrewing it fromthe discharge block sub-assembly (2F).Unscrew the gage valve assembly (2H)with handle (2J) and remove the gasket(2G). Remove the cap nut assembly (2E),valve gaskets (2A), filler rod assembly(2B), and valve seat (2C) from the dis-charge block sub-assembly (2F). Removethe valve O-ring (2D) from the valve seat(2C).
d. Cleaning. Clean the parts thoroughlywith an appropriate solvent (par. 23).
e. Inspection and Repair.
Section VI. DISCHARGE BLOCK ASSEMBLY AND HYDRAULIC PRESSURE GAGENote. The key numbers shown below in parentheses in this section refer to figure 4 except where other-
(2D) and all other parts determinednot in good condition.
f. Assembly. Screw the cap nut assem-bly (2E) onto the discharge block sub-assembly (2 F). Place the valve O-ring (2D)on the valve seat (2C). Install the valvegasket (2A), valve seat (2C), filler rodassembly (2B) and valve gasket (2A) inthe discharge block sub-assembly (2F).Place the gasket (2G) on the gage valveassembly (2H) and screw the gage valveassembly into the discharge block sub-assembly. Screw the hydraulic pressuregage (1) into the discharge block sub-assembly. Install the discharge block as-sembly and hydraulic pressure gage (3,fig. 3) on the body and plunger assembly(1, fig. 3) and secure in place with the foursocket head cap screws (4, fig. 3).
(1)
(2)
16
Inspect the filler rod assembly(2B), valve seat (2C), gaskets (2Aand 2G), cap nut assembly (2 E),and gage valve assembly (2H) forbeing in good condition (par. 22b).Replace with new the valve O-ring
Figure 4.. Discharge block assembly
and hydraulic pressure gage.
CHAPTER 5
SHIPMENT AND ADMINISTRATIVE STORAGE ANDDEMOLITION TO PREVENT ENEMY USE
4 2 .
a.
Section I. SHIPMENT AND ADMINISTRATIVE STORAGE
Shipping Instructions
Responsibility. When shipping thenozzle tester, the unit commander will beresponsible for shipping the materiel, in-cluding all tools and equipment, adequatelyprocessed, packaged, and packed to protectit from damage until it reaches the echelonof maintenance for required repairs; or,in the case of troop movement, reaches itsdestination in a serviceable condition.
b. Army Shipping Documents. Prepareall army shipping documents in accord-ance with AR 725-50.
c. Preparation for Shipment. When thenozzle tester is removed from adminis-trative storage for shipment it need not bereprocessed unless inspection reveals it tobe inadequately preserved, or when it isnecessary because of anticipated in-transit weather or shipping conditions.Preservatives must not be removed or dis-turbed, except as necessary, to insure thatthe nozzle tester is complete and service-able. If preservatives are removed, theymust be restored prior to shipment.
43. Preservation, Packaging, Pocking,and Marking Instructions.
a. Preservation and Packaging. Pres-ervation of the nozzle tester must be suf-ficient to protect it against deteriorationand damage during shipment and adminis-trative storage and/or the subsequent in-terval prior to use. Under no conditionwill tools and equipment with criticalsurfaces be packaged without benefit ofsufficient preservation to assure adequateprotection (TM 9-200). Preservation andpackaging must be compatible with end userequirements.
b. Packing. Packed items must be ac-ceptable to the carrier, while affordingadequate protection to the items during
shipment and administrative storage and/or the subsequent interval prior to use.
c. Marking. All materiel will be markedin accordance with TM 9-200.
44. Administrative Storage
a. General.(1)
(2)
(3)
Unit commander? may, with the ap-proval of major commanders,place the nozzle tester in adminis-trative storage or return to supplyagencies equipment that is beyondthe maintenance capability of theunit. Nozzle testers must be storedin the most favorable 10 cationavailable, preferable one which af-fords protection from exposure toelements and pilferage.All nozzle testers in administra-tive storage must be maintainedso that they will be ready for im-mediate use and/or ready for ship-ment.Administrative storage is re-stricted to a period of 90 days andmust not be extended unless thenozzle tester is reprocessed.
b. Storage Procedures.(1)
(2)
(3)
Perform a quarterly preventive-maintenance (PM) service on thenozzle tester. This maintenancewill consist of inspecting, cleaning,servicing, and preserving, as re-quired, and will also include minorrepair parts replacement (if re-quired) not requiring highly tech-nical skills or expensive, compli-cated, or bulky test equipment ortools.Provide access to the nozzle testerto p e r m i t inspection, servicing,and removal from storage.Mark the nozzle tester “Adminis-trative Storage” (by use of tags or
17
other convenient method). The noz - sion and rust, When corrosion and rust arezle tester so marked must not be found, corrective action must be taken im-operated while in this category. mediately. A record of these inspections
must be maintained for each nozzle testerc. Inspection in Administrative Storage. in administrative storage. The records
Visual inspection of the nozzle tester in must be attached to the nozzle tester inadministrative storage must be conducted such a manner as to protect it from theat least once each month to detect corro- elements.
Section Il. DEMOLITION OF MATERIEL TO PREVENT ENEMY USE
45. General
a. Destruction of the nozzle tester, whensubject to capture or abandonment in thecombat zone, will be undertaken by the us-ing army only when, in the judgment of theunit commander concerned, such action isnecessary in accordance with orders of,or policy established by, the army com-mander. When in the hands of maintenancepersonnel or in storage, destruction will bein accordance with FM 9-5 and the infor-mation below, when applicable.
b. The information which follows is forguidance only. Certain phases of the pro-cedures outlined require the use of explo-sives and incendiary grenades which nor-mally may not be authorized items of issueto the using organization. The issue ofthese and related materials and the condi-tions under which destruction will beeffected are command decisions in eachcase, according to the tactical situation.Of the several means of destruction, thosemost generally applicable are:Mechanical . . . . Requires axe, pick mat-
tock, sledge, crowbar,or similar implement.
Burning . . . . . . Requires gasoline, oil,incendiary grenades,or other flammables,welding or cuttingtorch.
Disposal . . . . . Requires burying in theground, dumping instreams or marshes,or scattering so widelyas to preclude recov-ery of essential parts.
*Demolition . . . Requires suitable explo-sive or ammunition.
*Gunfire . . . . , Includes artillery, ma-chine guns, rifles us-ing rifle grenades, andlaunchers using anti-tank rockets. U n de rsome circumstances,hand grenades may beused.
In general, destruction of essential parts,followed by burning, will usually be suffi-cient to render the material useless. How-ever, selection of the particular method ofdestruction requires imagination and re-sourcefulness in the utilization of the fa-cilities at hand under the existing condi-tions. Time is critical.
c. If destruction to prevent enemy use isresorted to, the materiel must be so badlydamaged that it cannot be restored to ausable condition in the combat zone eitherby repair or cannibalization. Adequate de-struction required that all parts essentialto the operation of the materiel be de-stroyed or damaged beyond repair. How-ever, when lack of time and personnel pre-vents destruction of all parts, priority isgiven to the destruction of those parts mostdifficult to replace. Equally important, thesame essential parts must be destroyedon all like materiel, so that the enemycannot construct one complete unit fromseveral damaged ones.
d. If destruction by demolition or gun-fire is directed, due consideration shouldbe given to the observance of appropriatesafety precautions.
*Generally applicable only when nozzle tester is to be destroyed in conjunction with other equipment.
18
46. Destruction of the Nozzle Tester
a. Method No. 1 - Destruction by Me-chanical Means.
(1)
(2)
(3)
Open the carrying case and removethe nozzle tester, connector sets,hose, and spray collector cup.Using an axe, pick mattox, sledge,or any other heavy implement, de-stroy the nozzle tester by smash-ing the body casting, fluid reser-voir, and hydraulic gage,Destroy the carrying case andspray collector cup by smashing.Cut the hose in short lengths, andscatter the connector sets.Elapsed time: about 2 minutes.
b. Method No. 2- Destruction by Burn-ing,
(1) Open the carrying case and removethe nozzle tester, connector sets,hose, and spray collector cup.
(2) Using a welding or cutting torch,burn through the body casting, fluidreservoir, hydraulic gage, carry-
(3)
ing case, spray collector cup, hose,and connector sets.In the absence of a welding or cut-ting torch, place piles of combus-tible materiel on and about thenozzle tester. Pour gasoline or oilover the combustible materiel andthe nozzle tester, ignite by meansof an incendiary grenade fired froma safe distance, by a combustibletrain of suitable length, or otherappropriate means. Take c o v e rimmediately. A hot fire is requiredto render the materiel useless.Elapsed time: about 4 minutes.
Warning: When igniting gasoline,due consideration should be givento the highly flammable nature ofgasoline and its vapor. Careless-ness in its use may result in fatalor painful burns.
c. Method No. 3- Destruction by Dis-posal. Bury the nozzle tester in a suitablehole or throw it into a stream.
Elapsed time: about 2 minutes.
19
APPENDIX I
REFERENCES
1. General
a. Military Publications. The packaging publications listed herein are available toactivities requiring such publications. Forward requests for Military Specifications toNaval Supply Depot, 5801 Tab or Avenue, Philadelphia, Pennsylvania. Requisition techni-cal manuals, technical bulletins, supply bulletins, and other publications indexed in 310series DA pamphlets in accordance with AR 310-1.
b. Commercial Publications. Commercial publications listed herein may be obtainedfrom the following addresses: Uniform Freight Classification Rule and ContainersSpecifications for Rail Shipment; Uniform Classification Committee, 202 Union Station,Chicago 6, Illinois; National Motor Freight Classification Rules and Container Specifi-cations for Truck Shipment; American Trucking Association, 1424 16th Street, N. W.,Washington 6, D.C.
2. Army Regulations
Issue of Supplies and Equipment: Requisitioning, Receipt, . . . . . . . . . AR 725-50and Issue System.
Logistics (General): Report of Damaged or Improper Shipment . . . . . . AR 700-58Maintenance of Supplies and Equipment: Organizational . . . . . . . . . . . AR 750-5
Policies, and Responsibilities for Maintenance Operations.Military Publications: General Policies. . . . . . . . . . . . . . . . . . . . . . AR 310-1Safety: Accident Reporting and Records . . . . . . . . . . . . . . . . . . . . . AR 385-40
3. Publications Indexes
The following publications indexes should be consulted frequently for latest changes orrevisions of references given in this appendix and for new publications relating to ma-teriel covered in this manual.Index of Army Motion Pictures, Film Strips, Slides . . . . . . . . . . . . . . DA Pam 108-1
and Phono-Recordings.Militarv publications:
Index-of Administrative Publications. . . . . . . . . . . . . . . . . . . . . . . DA Pam 310-1Index of Blank Forms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. DA Pam 310-2Index of Graphic Training Aids and Devices . . . . . . . . . . . . . . . . . . DA Pam 310-5Index of Technical Manuals, Technical Bulletins, . . . . . . . . . . . . . . DA Pam 310-4
Supply Bulletins, Lubrication Orders, and Modification WorkOrders.
Index of Training Publications . . . . . . . . . . . . . . . . . . . . . . . . . .. DA Pam 310-3
4. Field Manuals
Explosives and Demolition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. FM 5-25Ordnance Direct Service Report . . . . . . . . . . . . . . . . . . . . . . . . . .. FM 9-3Ordnance Ammunition Service. . . . . . . . . . . . . . . . . . . . . . . . . . .. FM 9-5Military Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. FM 21-5Techniques of Military Instructions. . . . . . . . . . . . . . . . . . . . . . . . . FM 21-6
20
5. Forms
The following forms pertain to this materiel:DA Form 468, Unsatisfactory Equipment Report.DA Form 1115, Property Turn/In Tag (tag),DA Form 2028, Recommended Changes to DA Technical Manual Parts List or Supply
Manual 7, 8, or 9 (cut sheet).DD Form 6, Report of Damaged or Improper Shipment (cut sheet).DD Form 250, Materiel Inspection and Receiving Report.DD Form 1149, Requisition and Invoice/Shipping Document (cut sheet).DD Form 1348, DOD Single Line Item Requisition System Document (Manual).
6. Other Publications
a. General.Dictionary of United States Army Terms . . . . . . . . . . . . . . . . . AR 320-5-1Military Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 21-30/AFM 55-3Military Terms, Abbreviations, and Symbols: Authorized . . . , . . AR 320-5
Abbreviations and Brevity Codes.The Army Equipment Record System and Procedures. . . . . . . . . TM 38-750
b. Cleaning.Cleaning Compound, Alkali Type. . . . . . . . . . . . . . . . . . . . . P-C-436Cleaning Compound, Solvent and Self-Emulsifying . . . . . . . . . . . MIL-S-11090Cleaning Compound, Synthetic Detergent, Nonabrasive, . . . . . . . P-C-431
All-Purpose.General Packing Instructions for Ordnance General Supplies . . . . TM 9-200Material Used for Cleaning, Preserving, Abrading, and . . . . . . . TM 9-247
Cementing Ordnance Materiel; and Related MaterialsIncluding Chemicals.
Rag, Wiping, Cotton, Sterilized, Undyed, Class 1 or 2 . . . . . . . . . DDD-R-30Solvent, Dry Cleaning.....,.. . . . . . . . . . . . . . . . . . . . . .. P-S-661
c. Paint Remover.Remover, Paint (alkali type) . . . . . . . . . . . . . . . . . . . . . . . . .TT-R-230Remover, Paint and Varnish (Alkali Organic-Solvent Type) . . . . . MIL-R-12294
d. Painting.Enamel, Gloss, Synthetic (for Exterior and Interior Surfaces) . . . TT-E-489Painting Instructions for Field Use . . . . . . . . . . . . . . . . . . . . . TM 9-213Primer Coating, Synthetic, Rust Inhibiting, Lacquer-Resisting. . . TT-P-664
e. PackagingBarrier Material, Paper, Noncorrosive . . . . . . . . . . . . . . . . . . MIL-B-130Barrier Material, Water Vaporproof, Flexible MIL-B-131Boxes, Fiber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PPP-B-636Cushioning Material, Cellulosic . . . . . . . . . . . . . . . . . . . . . . . PPP-C-843Desiccants, Activated, Bagged, Packaging Use and. . . . . . . . . . . MIL-D-3464
Static Dehumidification.Tape, Pressure Sensitive Adhesive, Paper, Water-Resistant . . . . PPP-T-76
f. Shipping and Storage.National Motor Freight Classification Rules and Container
Specifications for Truck Shipments.Protection of Ordnance General Supplies in Open Storage . . . . . . TM 9-244Uniform Freight Classification Rules and Container
Specifications for Rail Shipments.
21
APPENDIX II
BASIC ISSUE ITEMS LIST
Section I.
1. General
This appendix is a list of basic issuelist items. It is composed of those itemswhich make up the major end items ofequipment and the first echelon tools,supplies, assemblies, and repair partsthat are issued with the equipment andare required for stockage.
2. Requisition Notes
See appendix IV, paragraph 2.
3. Explanation of Columns
a. Source, Maintenance, and Recover-ability
(1)
(2)
(3)
(4)
Code (Col. 1).Material numerical codes (col. 1a).This column indicates the respon-sible commodity command for themateriel. The commodity com-mand responsible for supply ofitems in this list are:Code Type Materiel
9 Ordnance Materiel
Source (col. lb). This column in-dicates the selection status andsource for the listed item. Sourcecodes used in this list are:
Code ExplanationC Obtain through local procurement. If
not obtainable from local procure-ment, requisition through normalsupply channels with a supportingstatement of nonavailability fromlocal procurement.
Maintenance level (col. 1c). Thiscolumn indicates the lowest main-tenance echelon authorized to in-stall the listed item. Maintenancelevel codes used in this list are:Code Explanation
O Organizational maintenance (lst and2d echelon).
Recoverability (col. 1d). This col-
PREFACE
umn indicates whether unservice-able items should be returned forrecovery or salvage. When no codeis indicated, the item will be con-sidered expendable. Recoverabil-ity codes used in this list are:Code Explanation
R Items which are economically re-pairable at field maintenance acti-vities (3d and 4th echelon) and arenormally furnished by supply onan exchange basis.
b. Federal Stock Number (Col. 2). Thiscolumn indicates the Federal stock num-ber which has been assigned by the Cata-loging Division, Defense Logistics Serv-ices Center.
c. Description (Col. 3). This column in-dicates the Federal item name (shown incapital letters) and any additional descrip-tion required for supply operations. Themanufacturer’s code and part number isalso included for reference.
Code Explanation05083 Bacharach Industrial Instrument
Company
d. Unit of Issue (Col. 4). This columnindicates the quantity to be requisitioned.
e. Quantify Authorized (Col. 5). Thiscolumn indicates the quantity of the listeditem authorized for stockage to constitutethe prescribed load.
f. Illustration (Col.. 6). This column in-dicates the figure number of the illustra-tion that depicts the listed item. Whenmore than one item appears on an illus-tration, the item number is also indicated.
4. Special Information
Repair parts and special tools requiredfor organizational maintenance of the noz-zle tester are listed in appendix IV ofthis manual.
22
5. Abbreviations
Abbreviationdwg . . . . . . . . .e a .
no. . . . . . . . . . .Ord . . . . . . . .
pleted using pencil, pen or typewriter.DA Form 2028 will be completed in trip-
Explanation licate and forwarded by the individual. . . . . . . . . . . . drawing(s) using the manual. The original and one. . . . . . . . . . . . each. . . . . . . . . . . . number(s) copy will be forwarded direct to:. . . . . . . . . . . . Ordinance Commanding General
Headquarters, U. S. Army Weapons
6. Suggestions and RecommendationsCommand
ATTN: AMSWE-SMM-TEThe direct reporting of errors, omis- Rock Island Arsenal
sions and recommendations for improving Rock Island, Illinois, 61202this technical manual by the individual One information copy will be provided touser, is authorized and encouraged, DA the individual’s i m m e d i at e supervisorForm 2028 will be used for reporting these (e.g., officer, noncommissioned officer,improvements. This form may be com- supervisor, etc.).
23
Section II. BASIC ISSUE ITEMS
(1)
Source,maintenance, and
recoverability code
----
ccc
c
c
o00
0
0
—.
R
------------
----
----
(2)
FederalstockNo.
~910-255-8641
--------------------------------------—
!910-955-5517
!910-955-5516
(3)
Description
MAJOR COMBINATION
TESTER, DIESEL FUEL INJECTOR NOZ-ZLE: (05083 :YFL).
COMPONENTS OF MAJOR COMBINATION
None authorized.
REPAIR PARTS
None authorized.
TOOLS AND EQUIPMENT :
T 00LS
None authorized.
EQUIPMENT
CASE, CARRYING: (05083:65-808) --------CUP, COLLECTOR: (05083 :65-317) ------HOSE , PRESSURE, HIGH: (05083 :65-284) --
The following equipment used in conjunctionwith the nozzle tester is to be requisi-tioned on an “as required” basis.(FSN’S 4910-955-5517 and 4910-955-5516)
CONNECTOR SET, FUEL INJECTOR :(05083 :65-275 )(see applicable TM’s).
CONNECTOR SET, FUEL INJECTOR:(Oral dwg no. Bl1020498)(for LDS-427 and1790 series Continental Engines andothers. See applicable TM’s).
ea
eaeaea
set
set
----
111
1
1
(6)
Ill”stre.t, on
1
555
6
6
24
Figure 5. Equipment
Figure 6. Equipment
25
APPENDIX III
MAINTENANCE ALLOCATION CHART
1. Purpose
The maintenance allocation chart allo-cates specific maintenance operation tothe proper level.
2. Basis
Allocation of maintenance operations ismade on the basis of time, tools, and skillsnormally available to the various echelonsin a combat situation and influenced bymaintenance policy and sound maintenancepractices as outlined in AR 750-5.
3. Explanation and Definitions
The maintenance allocation chart desig-nates overall responsibility for the main-tenance function of an end item or assem-bly. Repair and/or rebuild of majorassemblies is designated by authority ofthe Army Commander representative, ex-cept for the specific subfunctions listedin the maintenance allocation chart. De-viations from maintenance operations al-located to the maintenance allocation chartis authorized only upon approval by theArmy Commander representative.SERVICE To clean, to preserve, and
to replenish fuel and lub-ricants.
ADJUST To prevent or correct mal-function by maintainingprescribed limits or bybringing into proper orexact position.
INSPECT To verify serviceability andto detect incipient electri-cal or mechanical failureby scrutiny.
TEST To verify serviceability and
REPLACE
REPAIR
REBUILD
SYMBOL X
to detect incipient electri-cal or mechanical failureby use of special equipmentsuch as gages, meters, etc.
To substitute servicea-ble assemblies, sub-as-semblies, and parts forunserviceable components.
To restore to a serviceablecondition by replacing un-serviceable parts, or byany other action required;utilizing tools, equipment,and skills available to in-clude w e 1 d i n g, riveting,straightening, adjust-ing, etc.
To restore to a conditioncomparable to new by dis-assembling the item to de-termine the condition ofeach of its component partsand reassembling it usingserviceable, rebuilt, ornew assembl i es , sub -assemblies, and parts.
The symbol X placed in theappropriate column in-dicates the echelon re-sponsible for performingthat particular mainte-nance operation but doesnot necessarily indicatethat repair parts will bestocked at that level. Ech-elons higher than the ech-elon marked by X are au-thorized to perform theindicated operation.
26
—Maintenance A Uocation Chart for Tester, Diesel
Fuel Injector Nozzle
(1) ~>]Grp Component and RelatedNo. Operations
1 Tester, Nozzle:Service -----------------Adjust ------------------Inspect -----------------Test -------------------Repair -----------------
2 Body and Plunger Assemblyservice -----------------Inspect -----------------Repair ------------------Rebuild(Plunger Assembly)
mIst—
xxxx
xx
:4)
> nd
x
mIrd
—
x
(6)
1 th
(1) (2)
GrP Component and Related
No. Operations
(7)3 Discharge Block Assembly
5th Service -----------------Inspect -----------------Repair ------------------
4 Fuel Reservoir AssemblyService -----------------Iospect -----------------Repair ------------------
5 Hydraulic Pressure GageService -----------------Inspect -----------------Repair ------------------
x
(3)
[St
—
xx
xx
xx
(Ij
lnd
x
x
x.
(5)
\rd
“6)
th
—
—
(7)
5th
27
APPENDIX IV
REPAIR PARTS AND SPECIAL TOOL LISTS
Section I PREFACE
1. General
a. This appendix is a list of repair partswhich may be required by the using organ-ization for performing organizationalmaintenance but are not authorized to bestocked. These items are to be requisi-tioned as required for immediate use only.
b. For prices of items of Ordnance ma-teriel, see the appropriate supply manualof the SM 9-2 series. Prices of items thatare the responsibility of other commoditycommands may be obtained from the ap-propriate type 2 supply manuals for thosecommands.
c. Additional applications of items inthis manual are listed in the supply man-uals of the SM 9-3 series.
2. Requisition Notes
a. Repair Part Identified by FederalStock Number.
(1)
(2)
(3)
If the exact item requisitioned isnot furnished, or if other action isnecessary, the exact nature of theaction taken by the commoditycommand will be indicated bystandard symbols on prescribedforms.When requisitioning an item, therequesting agency will order thelisted item. However, the com-modity command will take neces-sary action to issue the exhauststock item until stock is exhausted,whether it be an individual item,kit, set, or assembly.Requisition for replacement ofitems that are the responsibilityof commodity commands will besubmitted to the commodity com-mand indicated in column 1a, Ma-teriel Code Number.
b. Part to which FSN has not been as-
28
signed. When requisitioning a C source(local procurement) item identified only bya manufacturer’s part number, it is man-datory that the following information befurnished the supply officer:
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
Manufacturer’s code number (5digit number preceding the colonin the descriptive column).Manufacturer’s part number (thenumber, and sometimes letters,following the colon, (1) above).Dashes, commas, or other marksmust be included exactly as listed.Noun name and dimensions, if nec-essary.Name of manufacturer of end item(from cover of TM or manufac-turer’s name plate).Federal stock number of end item(from TM).Manufacturer’s model n umber(from TM or name/data plate, pre-ferably name/data plate).Manufacturer’s serial number(from name/data plate).Any other information such as type,frame number, and electricalcharacteristics, if applicable.If DD Form 1348 is used, fill in allblocks except 4, 5, 6, and Remarksfield in accordance with AR 725-50.Complete form as follows:
(a)
(b)
In blocks 4, 5, and 6, list man-ufacturer’s code, and manufac-turer's part number (as listed indescription column).In Remarks field, list noun name(repair part), end item applica-tion (FSN of end item), manufac-turer, model number (end item),serial number (end item), andany other pertinent informationsuch as frame number, type, etc.
3. Explanation of Columns
a. Source, Maintenance, and Recover-ability Code (Col. 1).
Materiel Numerical Codes (col.(1)
(2)
(3)
(4)
1a). This column indicates the re-sponsibility commodity commandfor the materiel. The commoditycommand responsible for supply ofitems in this list are:Code Type materiel
3 Chemical Materiel5 Engineers Materiel9 Ordnance Materiel
10 Quartermaster Materiel
Source (col. 1b). This column in-dicates the selection status andsource for the listed item. Sourcecodes used in this list are:
Code ExplanationC Obtain through local procurement. If
not obtainable from local procure-ment, requisition through normalsupply channels with a supportingstatement of nonavailability fromlocal procurement,
Maintenance level (col. 1c). Thiscolumn indicates the maintenanceechelon authorized to install thelisted item. Maintenance levelcodes used in this list are:Code Explanation
O Organizational maintenance (lst and2d echelon).
Recoverability (col. 1d). This col-umn indicates whether unservice-able items should be returned forrecovery or salvage. When no codeis indicated, the item will be con-sidered expendable.
b. Federal Stock Number {Col. 2). Thiscolumn indicates the Federal stock num-ber which has been assigned by the Cata-loging Division, Defense Logistics Serv-ices Center.
c. Description (Col. 3). This column in-dicates the Federal item name (shown incapital letters) and any additional descrip-tion required for supply operations. Themanufacturer’s code and part number isalso included for reference.
Code Explanation05083 Bacharach Industrial Instrument
Company
d. Unit of Issue (Col. 4). This columnindicates the quantity to be requisitioned.
e. Quantity Incorporated in Unit (Col. 5).This column indicates the total number oftimes the listed item is used in the enditem (major item) or major combination.Where no quantity is shown, referenceshould be made to the first appearance ofthe item as indicated in the “description”column.
f. 15-Day Maintenance Allowance (Col.6). This column indicates the quantitativeallowance for second echelon of the listeditems. These allowances represent oneprescribed load, for a 15-day period, forthe number of major items supported.They must be on hand or on order at alltimes. Major commanders will determinethe number of prescribed loads secondechelon units will carry. Units and organ-izations authorized additional prescribedloads will multiply the number of equip-ments supported by the number of pre-scribed loads. Additional repair partswhich may be required for performing au-thorized maintenance, but are not author-ized for stockage in the prescribed load,are indicated by an asterisk (*). Theseitems are to be requisitioned as requiredfor immediate use only. Where no quantityis shown, reference should be made to thefirst appearance of the item as indicatedin the “description” column.
Note. The 15-day level is not applicable to spe-cial tools for organizational maintenance.
g. Illustration (Col. 7). This column in-dicates the figure number of the illustra-tion that depicts the listed item. Whenmore than one item appears on an illus-tration, the item number is also indicated.
4. Special Information
Basic issue items are listed in appen-dix II of this manual.
5. Abbreviations and Symbols
a. Abbreviations.Abbreviation Explanation
a s s y . . . . . . . . . . . . . . . assemblycntr . . . . . . . . . . . .. containerdeg . . . . . . . . . . . . . . . . .. degree(s)dr . . . . . . . . . . . . . . . . . .. drum
29
Abbreviation
ea.. . . . . . . . . . . . . . . . . .F . . . . . . . . . . . . . . . . . . .Fed . . . . . . . . . . . . . . . . . .fl . . . . . . . . . . . . . . . . . .ga . . . . . . . . . . . . . . . . . .gal . . . . . . . . . . . . . . . . . . .hex . . . . . . . . . . . . . . . . . .hr . . . . . . . . . . . . . . . . . . .in. . . . . . . . . . . . . . . . . . .lb . . . . . . . . . . . . . . . . . . .lg . . . . . . . . . . . . . . . . . . .it . . . . . . . . . . . . . . . . . . .max. . . . . . . . . . . . . . . . . .ML . . . . . . . . . . . . . . . . . .min . . . . . . . . . , . . , . . . . .mtl . . . . . . . . , . . . . . . . . .no. . . . . . . . . . . . . . . . . . .od. . . . . . . . . . . . . . . . . . .oz. , . . . . . . . . . . . . . . . . ,pt . . . . . . . . . . . . . . . . . . .qt . . . . . . . . . . . . . . . . . . .ro . . . . . . . . . . . . . . . . . .
sq. . . . . . . . . . . . . . . . . . .thk . . . . . . . . . . . . . . . . . .w . . . . . . . . . . . . . . . . . . .w/ . . . . . . . . . . . . . . . . . .ye . . . . . . . . . . . . . . . . . . .
Explanation
eachFahrenheitFederalflatgagegallon(s)hexagonhour(s)inch(es)poundlength (long)l ightweight )maximummilitaryminutemetalnumberoutside diameterounce(s)pointquart(s)rollsquarethickness)wide, widthwithyard(s)
b. Symbols.Symbols Explanation
≠ . . . . . . . . . . . . . . . . . . . . . . . . as required✻ . . . . . . . . . . . . . . . . . . . . . . . . see par. 3f
6. Suggestions and Recommendations
The direct reporting of errors, omis-sions and recommendations for improvingthis technical manual by the individualuser, is authorized and encouraged. DAForm 2028 will recompleted in triplicateand forwarded by the individual using thismanual. The original and one copy will beforwarded direct to:
Commanding GeneralHeadquarters, U. S. Army Weapons
CommandATTN: AMSWE-SMM-TERock Island ArsenalRock Island, Illinois, 61202
One information copy will be provided tothe individual’s immediate supervisor(e.g., officer, noncommissioned officer,supervisor, etc.).
30
Section II. REPAIR PARTS AND SPECIAL TOOLS-—
,1}
source,mfiintenmc?, and
recovembi!lty code
9
9
9
9
99
99
9
9
999
c
c
c
c
c’
cc
cc
c
c
ccc
ccc
ccc
I
i 1
I
o
0
0
0
0
00
00
0
c)
o00
000
000
(d)
h-.7..C6z>:
,;
---
---
---
---
---
---
---
---
---
---
---
---
---
---
------
---
---
---
---
(2)
Federaletock
No.
.----_--_.---
-------------
-------------
-------------
.-_----_-----
.------------
.------------
.------------
-------------
-------------
---------------------------------------
.--------------------------------------
-------------._-_-----_---.------------
Description
REPAIR PARTS FOR:
Discharge Block aud HydraulicPressure Gage Groups
BLOCK, DISCHARGE: assy (05083:65-949).
BLOCK, SUB, DISCHARGE: assy(05083:65-561).
GASKET, GAUGE, VALVE: (05083:65-505).
GASKET, VALVE, DISC HARGE :(05083:65-507).
PACKING, PREFORMED: (O-RING)valve, discharge (05083 :65-550).
ROD, FILLER: assy (05083:65-803),SEAT, VALVE, DISCHARGE: (05083:
65-358).VALVE, GAUGE: assy (05083:65-553),GAUGE, PRESSURE HYDRAULIC :
(05083:65-534).
rhe following parts are not authorizedfor replacement by orga nizatioualmaintenance.
2E - Cap nut assembly (05083:65-582)
2J - Valve handle (050!33 :65-622)
Fuel Reservoir and Body and PlungerGroups
FUEL RESERVOIR: assy (05083:65-947).COVER, RESERVOIR, FU EL:
(05083:65-787).FILTER, FUEL: (05083:65-788) ----GASKET, FILTER: (05083:65-761) --PACKING, PREFORMED: (O-RING)
rod, center (05083:65-790),RESERVOIR, FUEL: (05083:65-786).ROD, CEiSTER: assy (05083:65-789)SEAL, RESERVOIR TO BODY,
FUEL: (05083:65-797).SPRING, FILTER: (05083 :65-791 )---WASHER, FILTER: (05083 :65-739)--
HANDLE, PUMP: assy (05083:65-802)
I’he following parts are not authorizedfor replacement by organizationalmaintenance.1- Plunger and bodj assembly
(05083:65-948),1A- Plunger and body3- Discharge block assembly and
hydraulic pressure gage(Note: Sec Figure 4)
ea
ea
ea
ea
ea
eaea
eaea
ea
ea
e~eaea
<XleaW
eaeaea
1
1
1
2
1
11
11
1
1
121
3.11
11.1
*
*
*
*
*
**
**
*
*
***
*m
*
*
*
,$.
(7)
Illustration
4
4
4
4
4
44
44
3
3
333
333
333
2
2F
2G
2A
2D
2B2C
2H1
2
ZJ
2D2C2H
2B2G2A
2F2ElB
31
(1)
s! Our’. e,maintenance, mfl
nxoveratl) I !ty’ code
(a)
(2)
Federalstock
No.
(3) (4)
Description
REPAIR PARTS FOR – Continued IFuel Reservoir and Body and Plunger
Groups — Continued4- Socket head cap screw (05083:
65-508).SPECIAL TOOLSNone authorized.
TOOLS AND EQUIPMENT :TOOLS
None authorized. I
EQUIPMENT IAppendix II of this manual oontains
list of equipment required foroperational and organizationalmaintenance.
(7)
111 ustrati on
—r(a)
3 2
(1)
,s C,urc, e .
maintenanw, andrecovorabtllty code
1, .a
3
105
99
99
1010
33
10
101010
5!55
——(h]
6;
.r;
----
--------
--------
--------
--------
--------
----
------------
--—-
--------
(c,
*>:
:?4 ~,,5 -
:
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
(d)
~
:d.
;>:
bs
----
----—---
--------
--------
--------
------—-----
--------—---
------------
(2)
FederalstockNo.
6850-368-5227
8135-282-05658020-545-8517
6850-598-30576850-224-6661
6850-224-66656850-224-6666
8135-558-08238135-183-8815
6850-264-65686850-264-65737930-249-8036
6850-281-19866850-285-80116850-637-6135
8010-298-23008010-286-7749$010-286-7749
(3)
Description
CLEANING, PRESERVING ANDPACKAGING MATERIALS
ANTISTATIC AND CLEANERCOM-POUND: petroleum base, liquidform, colorless, transparent,MIL-C-12156
5 oz can-----------------------BARRIER MATERIAL, WATER-
VAPORPROOFED, FLEXIBLE:MIL-B-131.Glass Length, Yards Width, Inches
1 200 36BRUSH, PAINT: fl, hog bristle, w/
sqedge, l-7/16w, 9/16 thk, 1-3/4exposed lg.
CLEANING COMPOUND, SOLVENT:alkali type, Fed P-C-436a.
351b pail ---------------------100lbpaiI ---------------------
CLEANING COMPOUND, SOLVENT:self-emulsifying MIL-S-1109O.
5galcntr ---------------------55galdr -----------------------
CUSHIONING MATERIAL, PACKAG-ING: cellulose wadding (non-bound), type III, class B, water-resistant, roll Fed PPP-C-843.Length, Width,
Feet Inches ‘hickness66 20 1.00099 20 0.500
DESICCANT, ACTIVATED: class2MIL-D-3464Units per Bags per Size of
Bag Container Container1/2 600 5 gal can2 200 5 gal can
DETERGENT, PAINTED SURFACE:powdered, used for general clean-ing, Fed P-C-431a, type I, 5 lb pail
DRY CLEANING SOLVENT: liquidform, to remove soil from sur-faces in dry cleaning process,petroleum distillate, 140 deg F flaslpt, Fed P-S-661, type If.
55galdr(16ga) ---------------55galdr(18ga) ---------------bulk --------------------------
ENAMEL: full gloss, 8 hr max airdry hard time, gray color no.16187, Fed TT-E-489, class A.
lqtcan -----------------------1 gal can ----------------------5 gal can ----------------------
1
11
11
11
11
111
111
111
#
#+
$##
+#
+++
+#+
#+&
(i’)
Illustration
(a)
~gw.-k
33
1 )
s, ource,m~intenanre, t%.. d
recover ah, i]ty CCXIC.
(a)
-i‘~ :$0
g..
———
10101010
10101010
10
55
1010
9.59
9
10105
34
(b)
al0
~
cc
——
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
(.)
::ZCJ>
.3.a!F
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----
----------------
----------------
-----
--------
--------
------------
----
------------
(2)
Federalstock90.
8135-281-41128135-281-41138135-281-90678135-281-4115
8135-281-41208135-281-41218135-281-51058135-281-5106
8135-664-0028
8010-161-72748010-161-7275
7920-234-84627920-205-1711
8010-283-05118011’ --280511118010 -227 -16’34
8010-227-1693
8135-297-66558135-297-66568010-242-2089
(3)
Description
CLEANING, PRESERVING ANDPACKAGINGMA TERIALS-Continued
FIBERBOARD, CORRUGATED:double face, class 3, grade 3 (V3C),Fed PPP-B-636.Length, Inches Width, Inches
84 36120 36
96 4896 60
FIBERBOARD, CORRUGATED:double face, class 3, grade 5 (W5C)Fed PPP-J3-636.Length, Inches Width, Inches
84 36120 36
96 6072 72
PAPER, WRAPPING, LAMINATEDANI)CREPED: type I, MIL-%-130.Length, Yards Width, Inches
100 36PRIMER, COATING: 30 min max
air drying time for recoatin~, ~cxlTT-P-664.
1 gal can ----------------------5 gal can -----------------------
RAG, WIPING: cotton, s~erilized,unbleached, white, designed forgener~l purpose use, Fed DDD-R-30, class H.
51b bag ------------------------501bbag -----------------------
REMOVER, PAINT: alkali-organicsolvent, nonflammable, liquid, 50gal ina 55 galagitatordr, MIL-R-12294.
5 gal cntr ----------------------55 ~~;a] dr ------------------------
REMOVER, PAINT: alkali (nonfer-rous mtl) Fed TT-R-230, class II,400 lb dr.
REMOVER, PAINT: alkali (ferrousmtl) Fed TT-R-230, class I, 400lb dr.
TAPE, PRESSURE SENSITIVE AD-HESIVE : paper backing, water-resistant, natural, 120 yd roll Fed],pp_T_76Width, Inches
2 -------------------------3 -------------------------
THINNER, PAINT, MINERALSPIRITS: 340deg Fto485deg Fdistillation range, Fed TT-T-291a,11. type thinner, 1 gal can.— —
1111
1111
1
11
11
111
1
111
(7)
Illustraticm
INDEX
Abbreviations . . . . . . . . . . . .
Accidents, report of . . . . . . . .Administrative storage:
Army shipping documents . . .General . . . . . . . . . . . . . . .Inspection . . . . . . . . . . . . .Marking . . . . . . . . . . . . . . .Packing . . . . . . . . . . . . . . .Preparation for shipment . . . .Preservation and packing . . .Responsibility (shipping). . . .Storage procedures . . . . . . . .
Allocation, maintenance . . . . . .Army regulations (listings)Army shipping documents . . . . .
Basic issue items list . . . . . . .
Cleaning . . . . . . . . . . . . . . .General . . . . . . . . . . . . . . .Metal parts . . . . . . . . . . . . .Precautions (general) . . . . .Rust removal . . . . . . . . . . . .Rubber parts other than
electrical . . . . . . . . . . . . .Cleaning, preserving, and
packaging materiais . . . . . .Cleaning precautions . . . . . . .Commercial publications . . . . .Common tools and equipment
(operator). . . . . . . . . . . . . .Controls, instruments, and re-
lated items (general) . . . . . .
Data plate . . . . . . . . . . . . . . .Data, tabulated . . . . . . . . . .Demolition of materiel to prevent
enemy use (general) . . . . . . .Definition of terms, preventive
maintenance . . . . . . . . .Description and data:
Description . . . . . . . . . . . .Data plate . . . . . . . . . . . . .Tabulated data . . . . . . . . . .
Destruction of nozzle tester:General . . . . . . . . . . . . . . .Method No. 1 . . . . . . . . . . .Method No. 2. . . . . . . . . . .Method No. 3 . . . . . . . . . . .
Direct reporting of errors . . . . .Discharge block assembly arid
hydraulic pressure gage:Assembly . . . . . . . . . . . . .Cleaning . . . . . . . . . . . . .Description . . . . . . . . . . .Disassembly . . . . . . . . . . .Inspection and repair . . . . .
P a r a g r a p h s P a g e
App II& IV
3d
42b44a44c43c43 b42c43a42a44 b
2App I
42b
App II
2323a
23a(1)23 b23c
23a(2)
App IV23b
App I
19
9
56
45
22b
456
4546a46b46c
1f
41f41d
12,4041c41e
22,28
3
171718171717171717
22017
22
1010101010
10
281020
9
5
33
18
9
333
18191919
2
1616
6,161616
Maintenance (general) . . . .Removal . . . . . . . . . . . . .
Explanation of columns . . . . . .
Field manuals (listing) . . . . . .Forms, records, and reports . . .
Authorized forms . . . . . . . . .Forms (listing) . . . . . . . . .Equipment improvement
recommendations . . . . . . . .Field report of accidents . . . .General . . . . . . . . . . . . . . .
Fuel reservoir assembly:Assembly . . . . . . . . . . . . . .Cleaning .. . . . . .. . . . . . . . . . . . . .Description . . . . . . . . . . . . .Disassembly . . . . . . . . . . . .Inspection and repair . . . . . .Maintenance (general) . . . . . .
Gage, hydraulic pressure . . . . .General cleaning precautions . .
Hydraulic pressure gage . . . . .Hydraulic pressure gage
valve assembly . . . . . . . . . .Inspection:
Administrative storage . . . . .Receipt of materiel . . . . . . .
Introduction (general):Scope . . . . . . . . . . . . . . . .
Lubrication . . . . . . . . . . . . . .
Maintenance (organizational) . . .Maintenance allocation . . . . . .
Operator . . . . . . . . . . . . . . .Organizational , . . . . . . . . . .
Maintenance allocation chart. . .Marking . . . . . . . . . . . . . . . .Military publications . . . . . . . .Mounting instructions . . . . . . .
Operation (detail) . . . . . . . . . .Operation (general) . . . . . . . . .Operator maintenance allocationsOperator maintenance
instructions:General . . . . . . . . . . . . . .Purpose . . . . . . . . . . . . . .
Operator’s preventive-mainte-nance services . . . . . . . . .
Purpose . . . . . . . . . . . . . .Services . . . . . . . . . . . . .
Organizational maintenanceallocations . . . . . . . . . . . . .
P a r a g r a p h s
41a41b
App II& IV
App I3
3bApp I
3 c3d3a
39e39c
10,3839b39d39a
1223b
12
11
44 c7a, 7b
1
8c & 21
392
2a2b
App III43c
App I16b
16142a
177
2424a24b
2b
P a g e
1616
22,28
2023
20
332
1515
5,14151514
610
6
5
185
2
5,9
14222
271720
6
662
95
101010
2
35
Organizational maintenanceinstructions:
Common tools and equipmentGeneral . . . . . . . . . . . . . .Repair parts . . . . . . . . . . .Special tools and equipment
Organizational preventive-maintenance services:
General . . . . . . . . . . . . . .Services . . . . . . . . . . . . .
Packing . . . . . . . . . . . . . . . .Painting . . . . . . . . . . . . . . . .Plates (data) . . . . . . . . . . . . .Preparation:
Operation . . . . . . . . . . . . . .Shipment . . . . . . . . . . . . . .
Preservation, packaging, pack-ing, and marking instructions
Marking . . . . . . . . . . . . . .Packing . . . . . . . . . . . . . .Preservation and packaging
Pressure gage, hydraulic . . . . .Prevent enemy use (destruction]:
General . . . . . . . . . . . . . . .Method No. 1 . . . . . . . . . . .Method No. 2 . . . . . . . . . . .Method No. 3 . . . . . . . . . . .
Preventive-maintenanceservices:
Definition of terms . . . . . . .General . . . . . . . . . . . . . .Operator’s . . . . . . . . . . . .Organizational . . . . . . . . .Responsibility and intervals
Publication indexes . . . . . . . .Publications (listing of) . . . . .Pump handle assembly and
handle shoe . . . . . . . . . . . .
Records, reports, and forms . . .References . . . . . . . . . . . . .Repair parts (operator). . . . . . .Repair parts, and special toolsRepair parts, tools and equip-
ment, operator (general) . . . .
Paragraphs
30282931
3334
43b32
5
1542c
4343c43b43a
12
4546a46b46c
22b22,33
2434
22aApp IApp I
13
3App I
18App IV
17
Page
131313
3
33
733
6
255555
17
17171717
6
18191919
12
99,13
1013
92020
6
220
928
9
Repair parts, tools and equip-ment, organizational (general)
Report of accidents . . . . . . . . .Reservoir, fuel . . . . . . . . . . . .Rust removal . . . . . . . . . . . . .
Scope ( introduct ion) . . . . .Services . . . . . . . . . . . . . . . .
Cleaning . . . . . . . . . . . . . .Inspection . . . . . . . . . . . . .Lubrication . . . . . . . . . . . . .Unpacking and checking . . . .
Service upon receipt ofmateriel (purpose) . . . . . . . .
Shipping instructions . . . . . .Responsibility. . . . . . . . . . .Army shipping documents . . . .Preparation for shipment . . . .
Source, maintenance andrecoverability code . . . . . .
Special tools and equipment . . ,Specifications (military). . . .Storage procedures . . . . . . . . .
Tables :Preventive maintenance
checks and services(table I) . . . . . . . . . . . . . .
Troubleshooting (operator’s)(table II) . . . . . . . . . . . . .
Troubleshooting (organiza-tional) (table III) . . . . . .
tabulated data . . . . . . . . . . .Testing nozzles . . . . . . . . . . .
General . . . . . . . . . . . . . . .Opening pressure . . . . . . . . .Spray pattern . . . . . . . . . . . .Chatter . . . . . . . . . . . . . . .Leakage . . . . . . . . . . . . . . .
Troubleshooting (1st echelon):Procedure . . . . . . . . . . . . .Purpose . . . . . . . . . . . . . . .Scope . . . . . . . . . . . . . . . .
Troubleshooting (2nd echelon):procedure . . . . . . . . . . . . . .Purpose . . . . . . . . . . . . . . .Scope . . . . . . . . . . . . . . . .
Paragraphs
283d10
23c
18
8b8d8C
8a
742
42a42b42c
App II& IV
20App I
44b
24
27
376
16c16c(1)16c(2)16c(3)16c(4)16c(5)
272526
373536
Page
1335
10
517171717
22,28
92017
10
143668888
121111
141314
36
By Order of Secretary of the Army:
Official:J. C. LAMBERT,Major General, United States Arrny,The Adjutant General.
Distribution:
DCSLOG (1)CNGB (1)CofEngrs (6)CofSptS (2)CofT (1)CSigO (1)TSG (1)USAMC (12)USASMCOM (6)USAWECOM (64)USCONARC (3)ARADCOM (2)ARADCOM Rgn (2)OS Maj Cored (1)OS Base Cored (2)LOGCOMD (3)USACOMZEUR (1)Armies (3) except
Seventh (5)EUSA (5)
Corps (2)USA Corps (2)Ft Monmouth (8)Ft Belvoir (2)Army Dep (2) except
Lexington (1)Letterkenny (11)
NG: State AG (3).USAR: None .For explanation of abbreviations used, see AR 320-50.
EARLE G. WHEELER,G e n e r a l , U n i t e d S t a t e s A r m y ,Chief of Staff.
Arsenals (1) exceptDetroit (5)
USA Avn & Sur Mat Cored (1)APG (1)Brooklyn Army TerminalUnits org fol TOE (2 cy ea):6-6357-177-379-79-259-269-279-659-679-1279-1979-2179-35710-10510-10710-44510-44810-500 (Tins HK)1729-5129-5657
37
TM
9-4
910-
409-
12
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