tm meet master cabinetmaker marc sommerfelddigitalmarketing1.com/images/pdf/page 2-14.pdforder line:...

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SOMMERFELD’S TOOLSFor Wood

TM

Table of Contents

• Prices subject to change without notice. Not responsible for errors in this catalog.Sommerfeld’S ToolS for Wood

1408 Celebrity road, remsen, Iowa 51050

Copyright © 2008, Sommerfeld’S ToolS for Wood Any reproduction in whole or in part prohibited.

ITEM ...............................Page No.Abrasives ........................................... 78Adjustable Roundover Bit ........... 40Apron .................................................. 72Architectural Molding Set ........... 24Baby Lock Miter Bit ........................ 52Beading Bits w/Bearing ................ 45Bearings ............................................. 72Bent Wrenches ............................9, 72Bevel Bits ........................................... 42Bird’s Mouth Joint Bits .................. 49Bit & Blade Cleaner/Lubricant ... 73Blum Inserta Template ................. 70Blum Pozi Screw Driver ................ 71Blumotion Drawer Slides ............. 71Blumotion for Doors ...................... 70Bull Nose Bits.................................... 43Cabinetmaking Set ........................ 20Calipers ............................................... 72Chamfer Bits ..................................... 45Chamfer Set ...................................... 24Classical Bits w/Bearing ................ 46Classical Ogee Bits.......................... 47Classical Plunge Cut Bits ....... 37, 42Clock Accessories ........................... 75Combination Trimmer Bits .......... 39Core Box Bit ..................................... 38Cove Bits w/Bearing ...................... 44Cove Set ............................................. 26Cove with Fillet Bits ....................... 46Dado Blade ....................................... 69Dish Cutter Bit.................................. 36Door Lip Bit ....................................... 58Double Fillet Ogee Bit................... 48Double Roundover w/Bearing ... 63Dovetail Bits...................................... 39Drawer Edge Bit w/Bearing ........ 56Drawer Lock Bit ............................... 55Drawer Pull Bits ............................... 58Drawer Runners .............................. 71Drawer Slide Jig .............................. 71DVDs .................................................... 11Easy Bore Hinge Boring Jig ......... 70Easy Mark ........................................... 77Easy Pocket & Accessories ........... 13Easy Set ....................................... 53, 77Edge Beading Bits .......................... 43Edge Molding Bit 135˚.................. 55Face Clamps ..................................... 13Face Frame V-Groove Trimmers 62Finger Joint Bit ................................ 57Flush Trim Bits .......................... 35, 41Flute & Bead Bits ............................. 40Forstner Set ...................................... 74Full Bead Bit ...................................... 40Glass Panel Set................................. 22Glubot ................................................. 73Glue Joint Set ................................... 19Groove & Bead Forming Bits ...... 37Hand Rail Bits ................................... 52Hinge Mortising Bits ...................... 36Hinges ................................................. 70Incra Joint Set .................................. 28Introductory Set .............................. 25Jointmaking Set .............................. 19Jr. Raised Panel Set ........................ 23

Jr. Templates .................................... 32ITEM ...............................Page No.Katie Jig ..........................................3, 67Key Ring ............................................. 74Keyhole Bits ...................................... 36Letter Bits .......................................... 62Lock Miter Bit 22.5˚ ........................ 53Lock Miter Bit 45˚ ........................... 54Miller Dowel ..................................... 76Mini Router Set ................................ 28Mitered Molding Bit ...................... 18Molding Profile Bits ................ 50, 51Ogee Bits .................................... 47, 48Ovolo Bits .......................................... 39Panalign Strips ................................. 32Panel Pilot Bit ................................... 38Pattern Bits ........................................ 42Plunging Ogee Bits ........................ 40Ply-Groove/Flush Trim Set .......... 27Pro Cabinetmaking System . 14, 80Project Plans ..................................... 75Push Blocks ....................................... 72Rabbeting Bits ................................. 61Rabbeting Sets ................................ 61Rail & Stile Bits ................................. 64Raised Panel Bits ...................... 65, 66Raised Panel Set .............................. 21Reversible Door Edge Bit ............. 58Reversible Glue Joint Bit .............. 54Roman Ogee Bits ............................ 47Roundnose Bits ............................... 38Roundnose Set ................................ 27Roundover Bits ................................ 44Roundover Set ................................. 26Router Table/Fence ..................... 8, 9Routers ............................................... 10Rubber Glass Retainer ................... 22Rubber Grommet ........................... 10Saw Blades ................................. 68, 69Screws ................................................. 13Shaker Set .......................................... 15Slot Cutter Set .................................. 60Slot Cutters ................................ 59, 60Spiral Bits ........................................... 35Squares ............................................... 72Stair Bit ............................................... 34Starter Set .......................................... 25Stop Collar ......................................... 13Straight Bits ........................ 33, 34, 35Table Edge Bits ................................ 56Tape Measures ................................. 73Templates ................................... 32, 75Tongue & Groove ........................... 16Tongue & Groove Pro ................... 17Triple Bead Bit .................................. 50Triton Powered Respirator .......... 76Triton Woodrack ............................. 76V-Groove Bits ................................... 37V-Tongue & Groove Bit ................. 62Variable Slot Cutter Set ................ 59Veining Bit ......................................... 62Vertical Panel Raiser Bits .............. 64Wavy Edge Bit .................................. 63Window Sash Bit ............................. 572P10 ..................................................... 73

ShIPPINg ExCEPTIoNSThere are no shipping or handling charges on any order

except for router table tops and fences. Shipping outside the

contiguous United States will be subject to shipping charges.

Meet Master Cabinetmaker Marc Sommerfeld …and take just 2 minutes to discover why you should order your cabinetmaking tools, bits and accessories from…By the time Marc Sommerfeld graduated from Wayne State College in Nebraska in 1970, he was already on a path that would lead him to become one of America’s foremost cabinetmaking authorities.

Educating others becomes Marc’s passionIt all began in 1971 with a 17-year career as industrial arts instructor and basketball coach at Iowa’s Remsen-Union High School, where Marc perfected his easy-going, credible teaching style. In 1983, he launched a special woodworking program through which students designed and built grandfather clocks for their families…a program that eventually created heavy demand for an adult education class that Marc taught in the evenings.

Teaching prompts outside-the-box innovation Soon, his spare-time cabinetmaking for friends was growing so rapidly that he hired and taught an apprentice. Along the way, he developed dozens of new cabinetmaking methods, including better ways to build angled and curved cabinets…and lots more.

Marc takes what he knows on the roadIn 1990, Marc signed on for a 30-city woodworking show tour, demonstrating a unique pocket hole assembly system he had developed. Show attendees started asking Marc to record his techniques, prompting a series of seven instructional videos on the topic. Sommerfeld’s Tools for Wood was off to a great start.

How Marc’s latest venture benefits YOU After 17+ years of traveling the woodworking show circuit, Marc continues his insatiable quest for new procedures, educational materials and innovative product ideas to help cabinetmakers everywhere -- hobbyists and professionals alike – work efficiently, precisely and rewardingly.

By the way…he still teaches cabinetmaking and other courses from time-to-time.

THE BOTTOM LINE … Most of the products in this catalog were designed by Marc Sommerfeld to be better than their alternatives. This is not a statement we make lightly…but rather, one backed by Marc’s experience and inventiveness – PLUS -- a 90-day Money-Back Satisfaction Guarantee!

3Toll Free Order Line: 1-888-228-9268

Online: www.sommerfeldtools.com SOMMERFELD’S TOOLSFor Wood

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Sommerfeld’s Katie Jig® Dovetail System

See Page 67 for more information

Box Joints

ITEM # SOKJHB Organic Half-Blind Dovetail Plate

SALE: $99.90

ITEM # SOKJTF1 Dovetail Tuning Fork

SALE: $14.90

ITEM # 01011A / 01011B Dovetail & Pattern Bit

SALE: $19.90 ea.

ITEM # 01011 / 01012 Dovetail Bit & Pattern Bit

SALE: $19.90

ITEM # SOKJTF2 Box Joint Tuning Fork

SALE: $14.90

ITEM # 01012 Pattern Bit

SALE: $19.90

Half Blind Joints

Dovetail Joints

Combination Joints

ITEM # SOKJTF1 / SOKJTF2 Dovetail & Box Tuning Forks

SALE: $14.90 ea.

ITEM # 01011 / 01012 Dovetail & Pattern Bits

SALE: $19.90 ea.

What are the experts saying about the Katie Jig® Dovetail System?

NEW!

“We cut our first joint in less than 30 minutes. The results were perfect. The joint was a clean, precise fit.”

Cabinetmaker Magazine

“...It is the simplest-to-set-up jig I’ve yet seen…I had better control over the dovetail-cutting process than I have had with any other jig.”

Wood Magazine

“Simple to set up and use, and the results are good. Fine Woodworking

ITEM # SOKJ

Katie Jig® Dovetail System SALE: $239.90

Complete with 9 dovetail tuning forks and toaster bar clamps

Order Line: 1-888-228-9268



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ITEM Description Sale

DVD7PK Complete 7 DVD Set $49.90

SAVE on The Complete 7 how-To DVD Set!Master cabinetmaker Marc Sommerfeld’s DVDs show you all the tips & tools that

will help you build projects just like the Pros!

4 Router Tables Made Easy4 Cabinetmaking Made Easy4 Mitered Raised Panels Made Easy4 Shaker Raised Panels Made Easy 4 Arched Raised Panels Made Easy4 Glass Panel Doors Made Easy4 Mini Raised Panels Made Easy

NEW!

See page 11 for individual DVDs

Router & Power Woodworking Magazine takes a look at the NEW SoMMERfElD Router Table!Alan Goodsell unpacks and tries the new routing system from Sommerfeld’s Tools For Wood

31Issue 28 July/August 2008

alan Goodsell unpacks and tries the new routing system from sommerfeld Tools

I t is always good to try out a new woodworking tool even when you think you have seen it all. There are a lot of router tables out there and it is sometimes difficult to set one apart from another, and many of them look like they have come off the

same production line, just with a different badge. This one from Sommerfeld Tools is different right from the start, as you would think it just isn't possible to fit a router table top of 36” x 27” in that long, thin box. When you unpack it and make the obligatory inspection of the parts the reason soon becomes obvious. The top is made up of a series of three 36” long by 9” wide aluminum extrusions that bolt together, and there are no legs, you build a supporting cabinet with the supplied plans. This is a novel approach for a router table, and I did wonder if this was a good idea, as the table needs to be perfectly flat to ensure precision cutting.

CONsTRUCTION This system is almost exclusively made from gold anodized aluminum extrusions that make up the router table top as well as the fence, and you soon notice that they are of top quality and precisely flat. The top pieces feature t-tracks either side to give a wide range of options for the positioning of miter slides and feather boards. When assembled, the top is 36” by 27” and the fence is 48” long, which will give you plenty of run on and run off that is unusual for a router table. Also supplied are all the fixtures and fittings that you need to assemble the unit, including the tools,

Bolt the top pieces together

Make sure the piece with the router hole is in the middle

TEST

sOmmeRFelDROUTINGsysTem

32 Router & Power Woodworking

TEST

See the tapered T&G fitting that holds the top pieces flush

The underside of the fully assembled top

Attach the fence end brackets and the fence end tracks

HDPE faces for the fence, three zero clearance inserts, a pivot pin, a dust port, three insert rings, an instructional DVD and plans to make the cabinet.

assemblyThe first thing to do is assemble the top, and the three aluminum extrusions are bolted together, the piece with the hole in it going in the middle. The extrusions have a tapered, tongue and groove edge that makes sure that the pieces fit together perfectly and entirely flush on the top. Three bolts hold each piece to the next one and you need to make sure the ends are flush when you tighten up the bolts, as the fence end pieces will not fit well otherwise. The fence end track brackets are next to fit, and they are bolted from beneath, utilizing the t-slots in the underside of the table top. The fence end tracks are bolted to the end brackets and provide a t-slot for the fence to run in, and tighten to.It is recommended in the instruction manual that at this stage you make a plywood sub base for the top. This is not to give strength but to form a transition to build the cabinet base on to. This plywood base will also be the correct size so you can position the router table top next to the top of a standard table saw, which will then be its base. The plans recommend that you use a tongue and groove construction technique for the plywood base, which I agree with for ease and strength.

The fence is next to fit, and this is yet another substantial extrusion, literally bristling with t-slots. Bolts fit into the t-slots of the fence end tracks and pass up through holes in the fence, to which good-sized knobs fit on to. They provide plenty of locking power and I didn't find that the fence was even tempted to move when locked. There is an option to use a 'pivot mode' and this is where one side of the fence has a pin that passes through it to a hole in the top and the other side of the fence is locked in the usual way. As the fence only pivots, this makes for quicker cutting depth adjustments. The black HDPE faces are attached to the fence with bolts that are accessed from the front, so no reaching over to the back

Make a plywood sub-assembly to fit a table saw or cabinet

Assemble the fence and attach it to the top, it will look this from the front...

...and this from the back

33Issue 27 May/June 2008

TEST

CONTaCTFor further information, contact:Sommerfeld ToolsTel: 1-888-228-9268Web: www.sommerfeldtools.com

sPeCIFICaTIONs & PRICeSommerfeld Routing SystemTable: $339.90Fence: $229.90Both: $549.90Table top: 36”x 27”Fence: 48 longFence faces: HDPEDust port: Up to 2 ⁄ ”

THe VeRDICT

■

The Sommerfeld Routing System is really superbly made and a joy to use due to its simple but robust design, along with its strength and stability. Making the cabinet is for the dedicated woodworker and provides a stable platform with plenty of storage, but I would like to see an option of a set of sturdy legs so I can simply bolt them to it and get routing straight away. The price is good for a system of this quality and there has obviously been a lot of thought gone into its design from someone who is a woodworker.

to make lateral adjustments. Slippery-faced adhesive tape goes between the faces and the fence to make them slide easily. There are zero clearance inserts that go between the faces, locating in beveled ends, so you can run any required bit into them and cut exactly the profile of

the bit giving…zero clearance.A nice dust extractor port fitting slides

into slots on the back of the fence, and as it is tight fitting it is tapped into place in the center of the fence, where it won't move. The port is stepped so you can cut it at the size that matches your extractor pipe.

The last thing to do is to attach your router, the top is pre-drilled for mounting Triton and most Porter Cable routers but it doesn't look like it would be difficult to drill to fit any router you have. You have the choice of three insert rings to go in the top to fit tight to the router bit you are using.

That is pretty much assembly complete if you plan to use it by the side of your table saw. However, you will find it is

a much better experience if you make the 10-drawer cabinet base, which is recommended, and you will find comprehensive instructions on how to make it on the supplied DVD.

CabINeTMaking the cabinet base is relatively straightforward and you will find cutting lists, tools required lists and step-by-step instructions in the manual, and as I mentioned earlier the DVD covers its construction well too. I won't go into much detail here as it is standard cabinet construction, and you can see from the illustration what is involved. It does look fantastic, and is extremely useful when it is made, but there is a considerable time and material commitment involved.

The finished cabinet, and the table is ready to go

A drawing of the cabinet, which is up to you to make

The fence faces are easily adjusted and there are three table insert options

You also get three zero clearance inserts

Images and text reproduced with express permission of Lightning Publications, LLC.

‘‘ There are a lot of router

tables out there and it is

sometimes difficult to set one

apart from another, and many of

them look like they have come off

the same production line, just with

a different badge. This one from

Sommerfeld’s Tools is different

right from the start.’’

“...The Sommerfeld Routing System is really superbly made and a joy to use due to its simple but robust design, along with its strength and stability. Making the cabinet is for the dedicated woodworker and provides a stable platform with plenty of storage...The price is good for a system of this quality and there has obviously been a lot of thought gone into its design from someone who is a woodworker.”

Alan Goodsell - EditorRouter & Power Woodworking Magazine

July/August 2008

Router & Power Woodworking MagazineSubscribtions: 866-699-6779Online: www.LightningPublications.com

Router Table

(Cabinet Not Included)

See pg 8-9 for more information on the Sommerfeld Router Table System



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Height-Matching saves your set-up and machining time and helps you achieve top-notch accuracy - every time

Why Sommerfeld’s Router Bit Sets are your best choice

Notice how the cutters on our equal shaft length bits (i.e.: this 3-Pc Raised Panel Set)match-up perfectly with all shank ends resting on the bench surface

In the photo at left, we see a bit inserted into a collet, with the collet nut in position. Note

the bottom of the split collet protruding

below the nut.

Note also how the bottom of the bit

shank rests on the 1/2” dia. rubber grommet.

See page 8

here’s why you’ll want our height-Matched Bit Sets

Every routing expert and book offers the same law of router bit insertion:

Insert the bit until it bottoms-out in the collet seat – then retract it 1/16” to 1/8” before tightening.

Here’s why. Although the insides of collets are straight to accept the shanks of your bits, when collet nuts are tightened, it’s the tapered outside surface that causes the collet opening to close tightly around the bit as it’s drawn down into the seat.

If the bit is already in contact with the collet seat when you tighten the nut, its shank won’t allow the collet to be pulled fully into the seat. Not tight. Perhaps not precisely straight. Certainly not a good thing.

Set-up consistencyis the key to your success

It stands to reason that if you’re unable to retract every bit the same, identical distance every time you insert it, you can’t be confident that every set-up will be identical. This is especially true with mating bits (i.e. Tongue & Groove – Cope & Stick – etc.)… where you could waste considerable time and scrap on countless trial-and-error set-up attempts.

…Router Bit Sets solveyour problems

Stop wasting your valuable time raising and lowering your router, making test cuts to get mating bits in a set to match up.

The Sommerfeld Difference All matching bits in our Sets are precision machined to the identical length so they

automatically match-up every time you drop them into the collet without a lot of time-

consuming trial-and-error set-up cuts

MARC’S TIP: With Sommerfeld’s Easy Set Jig, just twist the dial to the thickness of your

wood, line up the router bit profile with the desired bit profile on the Jig and

you’re ready to go to work.

A simple rubber grommetprovides the solution

Drop a small, 1/2” rubber grommet like the one shown here into the collet before inserting any of the bits in our matched sets. See page 8.After considerable research and more than 10 years’ experience using this method, we have determined that the shanks of all our matched-length Sommerfeld bits will bottom-out identically in the collet… and allow the collet to be drawn down into its sleeve the same precise distance…every time…without multiple router height adjustments. That’s why we include one of these grommets with every Sommerfeld Router Bit Set you purchase from us.

Set the height for one bit in a matched set and the other(s)

are automatically set when you drop them into the collet

Since all bits in each set (as well as some others across sets) are matched, just set your bit height once and all other Sommerfeld Bits that are designed to mate with it will be dead-on aligned the minute you drop them into the collet. Fast. Easy. Foolproof.

first class quality that lastsEvery Sommerfeld Bit is center-ground and CNC machined to stringent standards from premium quality high-speed steel for optimal balance and durability.

Bit height set-up is a breeze with our Easy

Set JigSEE PAGE 53


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SUggESTED RoUTINg SPEEDS

Bit diameter Maximum speed

1” (25 mm) 24,000 RPM

1 ¼” – 2” (30-50 mm) 18,000 RPM

2 ¼” – 2 ½” (55-65 mm) 16,000 RMP

3” – 3 ½” (75-90 mm) 12,000 RPM

Order Line: 1-888-228-9268



TM

Marc Sommerfeld has been busy in his shop this year, developing still more exciting new cabinetmaking techniques, and the tools to go with them.The new Sommerfeld Tongue & Groove Cabinetmaking System is the latest in a long list of innovations from Marc (see page 12 for details). That list also includes the unique Sommerfeld Cabinetmaking Set, the Raised Panel Set, the Glass Panel Set, and many more. The Tongue & Groove Set delivers perfect cabinet construction with remarkable ease and efficiency.

Backing up Marc’s new cabinetmaking technique is a full array of the finest tools and supplies. We offer everything you need to build cabinets and furniture, from the blades that cut your stock to the hardware that provides that final finishing touch. As a brief introduction, we’ve organized those tools on these pages in an easy-to-understand sequence. If you don’t see what you need, please check the table of contents, or give us a call.

q Saw Blades and Dado Sets

q New Katie Jig for dovetail, box joints and half-blind joints

Cabinetmaker Blades

See page 69

MelamineBlades

See page 69

let’s take your project step by step:

We now offer Sommerfeld’s saw blades! The blades shown here are ideal for most cabinetmaking tasks. For precise, splinter-free grooves and rabbets, be sure to check out our new Dado Set.

When it comes to drawer construction and lots of other joinery projects, it’s hard to beat a good dovetail joint. And it’s even harder to beat the quality and accuracy you’ll get from the Katie Jig.

PrecisionDado SetsSee page 69

Compound Miter Blades

See page 68

The best tools, and the best new ideas to make tools work for you

Dovetail JigSee page 3, 67

“I wanted to take the time to tell you how much I appreciate your great customer service. You went well beyond today’s idea of

service. I was able to finish the project on time, thanks to you and your idea of what service should be. I really thought that

this kind of service died a few decades ago. I will stay a loyal customer for life.”

R.T., Mission Viejo, CA



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q Router Bit Sets for doors, drawers and decorative effects

q Sommerfeld’s Unique Router Table

q Cabinet Hardware and Installation Jigs

Easy Bore Hinge Boring JigSee page 70

Easy Mark JigSee page 79

Router bits have an endless variety of uses in the cabinet shop. These sets from Marc Sommerfeld are ideal for making cabinet doors, especially when used with the doormaking templates on page 32. The Cabinetmaking Set also includes decorative ogee & drawer front profiles.

Sommerfeld’s Router Table was designed by Marc Sommerfeld so you know when you purchase this table it will be suited perfectly for all his cabinetmaking techniques.

We’ve added a big selection of the finest Blum Drawer Runners and Concealed Hinges, so you can completely outfit your cabinet without ever leaving the pages of our catalog. To help you install that hardware, we also offer a number of handy jigs. The Easy Bore jig quickly drills holes for your European-style hinges. For door and drawer hardware use the Easy Mark Jig, and be sure to have a drawer slide jig like “pistol grip” jig for efficient guide installation.

CabinetmakingSet

See page 20

Glass PanelSet

See page 22

Raised PanelSet

See page 21

Junior Raised Panel SetSee page 23

q Easy Pocket System

Pocket CutterSee page 13

Solid joints are vital to both the appearance and durability of your cabinets. Mortise & tenon or dowel joints are great, but they are difficult and time-consuming. The New Easy Pocket solves those problems by delivering perfect joints quickly and easily. Use the jig for face frame joints and many other applications.

q Doormaking Templates

Panel and Rail TemplatesSix complete sets

See page 32

Doors are the defining feature of any great cabinet. Rectangular raised panels are attractive, but arched panel doors really set your work apart from the crowd. We offer molded template sets in five styles for full-size doors, plus a mini template set that works well with the Junior Raised Panel Set.

Blum Drawer Slide Jig

See page 71

q Instructional DVDsIf you’re one of the thousands of woodworkers who have seen Marc Sommerfeld’s live demonstrations, you know his knack for creative solutions to every woodworking challenge. Now see for yourself in Marc’s new DVD library collection.

Sommerfeld’s Router TableSee page 9

Blum ConcealedHingesSee page 70

Blum Drawer RunnersSee page 71

q Sommerfeld Tongue & Groove System

Our exclusive Tongue & Groove Cabinetmaking System is fast and easy to use, and extremely accurate and strong. This unique system was designed by Marc, so you know it will be suited perfectly for all his cabinetmaking techniques. Be sure to get a copy of Marc’s DVD on Cabinetmaking to get the best use of this set.

New Tongue & Groove System

See page 16

Shaker Set

See page 15

DVD CollectionSee page 11

Order Line: 1-888-228-9268



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our full-featured Triton 3-1/4 hp Routers

are ideal for use with this Table - SEE PAgE 10

Marc Sommerfeld’s Router Tables Made Easy DVD. In this DVD, Marc leads you step-by-step through building this great cabinet for your new Router Table System. Plus…pick up loads of great tips and secrets from one of America’s leading cabinetmaking experts.

You’ll learn how to… • Assemble your new Router Table System• Build a 10-drawer, raised panel router table cabinet• Use the fast, easy tongue & groove method of cabinet construction• Cut & assemble dovetail drawers• Install drawer slides, hinges & handles• Make raised panel doors and drawer fronts• Mount your new Router System to the cabinet• Mount your Router System to a table saw

When you’re finished, you’ll have a fantastic, practical cabinet for your Router Table System !


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Massive, 36” x 27” aircraft carrier-sized Router Table is a breeze to use and built to last!

Large workpieces or small, this 45# Table and its 48” long Fence will handle them with ease and precision

FREE How-To

DVDA $9.90

VALUE

Designed by Marc Sommerfeld and extruded in the USA… it’s true, dimensionally stable and a joy to use.

Router tables are amazingly versatile tools. But they’re only as good as they are true, dimensionally stable in changing environments and simple. For example…..4 The trueness of tables made from glued-up hardwoods or laminate-covered composites can be affected by changing environmental conditions. Not ours! 4 Small tables and fences don’t provide adequate workpiece support, allowing the stock to move off-path, ruining the cut. This system is ULTRA supportive. 4 If adjustments aren’t fast and simple, valuable production time will be lost. There’s no alignment required, no scales to read and only one Knob to twiddle with Sommerfeld’s Router Table System. Nothing could be easier. This System is clearly DIFFERENT The Table is shipped as three “9” W x 36” L, extrusions that you join together with precision aluminum tongue & groove joints and six bolts. The entire process takes less than an hour…plus the small amount of time it requires to attach your router base to the tabletop (practically zero with our Triton routers). Once assembled, chances are, you’ll be awe-struck by its giant size, handsome gold-anodized finish and how easy it is to use. Set the 19 lb. Fence on the Table surface. Slide the hex head of the Fence Tightening Knob bolt into the left side T-slot…maneuver the opposite end of the Fence a bit until the spring-loaded Pivot Pin pops into its hole…and you’re just about ready. Install a bit and adjust its height. If your task calls for using a piloted bit, swing the fence in or out and use a straightedge to align the O.D. of your bit’s bearing with the Sub Fence face. Now, you’re ready to…

…prove everything we’ve said…in your own shop Take up to 3 months to decide

if you want to keep it!

90-DAYMoney Back Guarantee

Make Zero Clearance Fence Inserts to match your bits. 3 blanks included.

Solid, 1/2”, 3/4”, 1”, 1-1/4”, 1-1/2”, 2” & 2-5/8” twist-lock Insert Rings & Spanner Wrench included

Marc’s ingenious bent Collet Wrenches let you change bits fast without changing router height

Lift Crank hole for Triton 2-1/4” Routers already bored in Tabletop

As seen at



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1 Huge 36” x 27” extruded aluminum Table gives you plenty of support for your largest workpieces• 3-5/8” dia. opening (without Insert Rings) accepts even your largest panel-raising bits 2 Five pre-drilled holes for mounting Triton’s 2-1/4 or 3-1/4 HP routers-- or any large Porter Cable plunge base router. Tops with no holes predrilled are available for other router types. • 4 holes for router mounting – 1 hole for 2-1/4 Triton lift crank • 2 threaded holes for starter pin (included)3 (2) Table end tracks, each with two T-slots. One for 5/16” bolts w/ 1/2” hex heads – one for 3/8”-16 weld nuts4 (8) Tabletop T-slots. Four accept 5/16” bolts w/ 1/2” hex heads – four accept standard 3/4” miter gauge bar w/ or w/o T-slot washers. Great for jigs, fixtures, featherboards, etc.

INClUDES: (8) twist-lock Insert Rings (Solid, ½”, ¾”, 1”, 1-¼”, 1-½”, 2”, 2-5/8” openings) w/ Spanner Locking Wrench • (3) Zero Clearance Fence Inserts • (2) 5/16”-18 threaded Knobs • Screw-in Starting Pin • 5/32” Allen driver • Nuts, bolts and assorted mounting hardware. • 16-page full-color instruction book.

Nearly 7 square feet of rock-solid surface area to support your workpieces during operations

…and 48” x 4-3/4” of easy-adjusting fence to guide your stock through the cut

5 Spring-loaded Pin allows rapid pivot adjustments of Fence from one end – or use Locking Knobs 6 on both Fence ends if you prefer when working with cumbersome workpieces. • Fence can be swapped end-for-end, allowing work from either side of Table • 4-step Dust Port slides captive over full length of Fence in dovetail slots. Slide out of the way to access bit area for cleanout – accepts 1-1/4”, 1-1/2”, 2” & 2-1/4” I.D. fittings.7 Three T-Slots for attaching stops, hold-downs or similar devices using 5/16” bolts w/ 1/2” hex heads. Another slot on Fence face for mounting HDPE Sub-Fences. • HDPE Sub-fences slide left to right and lock in T-slot... can be shimmed from behind for outfeed support when making full-height edge cuts. • Zero clearance Fence Inserts (3 included w/ Fence) can be customized to match your bits. TOTAL VALUE: $579.70

YoU SAVE: $29.80

YoUR CoST: $549.90

7

5 6

“This may not be the first router table you’ve ever bought…but once you’ve tried it out, you’re certain to

agree that it’s the last one you’ll ever need !”

Marc Sommerfeld

Photo Actual Size

Item 1043


TM


SOT Sommerfeld’s Top $339.90

SOTND Sommerfeld’s Top (Not Drilled) $339.90

SOF Sommerfeld’s Fence $229.90

DVD3 Router Tables Made Easy $9.90

SORS Sommerfeld’s Router System $549.90

SORSND Sommerfeld’s Router System (Not Drilled)

$549.90

Router Table Accessories

CPG Clear Plastic Fence Guard $3.90

DP001 Dust Port $5.90

SOM #7 Locking Knob $43.90

Router Table Rings

Router Table Rings (8) $39.90

Spanner Wrench

Spanner Wrench $4.90

Starter Pin Starter Pin $4.90

WR001 Bent Wrench - Porter Cable Routers $14.90

WR002 Bent Wrench - 3 ¼ hp Triton & Hitachi Routers $14.90

WR003 Bent Wrench – 2 ¼ hp Triton, Bosch Routers $14.90

WR004 Bent Wrench - DeWalt/Fein Routers $14.90

ZCI30 Zero Clearance Inserts (3) $19.90

1043 Remote ON/OFF Switch $24.90

Order Line: 1-888-228-9268



TM

For convenience…muscle…and value…you can’t beat these two Down-Under-Designed Triton Routers. In fact, Marc liked them so much, the mounting holes* for them are already pre-drilled in the surface of every Sommerfeld’s Routing System Table. The built-in shaft lock and single wrench system make bit changes quick and easy. Turn on the switch, rotate the speed dial to match your speed to the material and bit you’re using and say goodbye to burning. Use the button on the winder knob to select rack-and-pinion or free plunge mode. Left undepressed, cut depth is controlled by pulling the clutch ring on the back of the winder knob and rotating the knob in either direction…moving the router up or down. The 2 ¼ hp Triton is designed to accommodate an accessory winder handle that’s inserted through a hole in your router table’s surface.* 2-1/4HP models are shipped with one of these handles. These are both top-quality routers and the perfect complement to Marc’s Routing System Table shown on page 6-7.* You will not be disappointed.

KEY CoMMoN fEATURES: • Push-button plunge control lets you switch between winder knob activated rack-&-pinion AND free plunge routing modes• 3-step turret lets you pre-set for multiple depths-of-cut with ensured repeatability • Micro-winder knob allows fine adjustments to depth-of-cut when the router is set for rack-and-pinion plunging• Powerful, high-torque motors with variable electronic speed control (8,000- 21,000rpms) and soft start-up • Built-in 1-1/2” O.D. dust port helps capture debris

Triton - The BEST Router Table Routers – PERIoD !

2-1/4 hP 3-1/4 hP

Item # Mof001 KC TRC001

Price: $209.90 $209.90

Power 2-1/4 Hp 3-1/4 Hp

Amperage 13 A 15 A

Speed Control Variable speed with soft start & continuous speed control under load

RPM Range Infinitely adjustable - 8,000 to 21,000 rpms

Collets Included 1/2” & 1/4” 1/2” (w/ 1/4” collet adaptor)

Plunge Range 2-5/16”2-21/32” (from top to start of interlock)

19/32” (from start of interlock to full plunge)

Micro-Adjustment Infinite throughout full plunge range

Through-Table Depth Adjustment Yes – height adjustment crank included No – Twist the gripping knob for rack-and-pinion plunging

Plunge Pre-Sets Yes, 3-Step Yes, 3-Step

Base Diameter 6-1/2” – 3-5/32” opening 7”

Max. Bit Diameter 3-1/2” 3-1/2”

Dust Collection Integrated 1-1/2” O.D. dust port

Weight 10.4 lbs. 13.5 lbs.

Warranty 3 Years

Country of Origin Taiwan – (Australian designed)

2-1/4 HP

3-1/4 HP

* NOTE: All Sommerfeld’s Routing System tables come with the mounting holes for these Triton routers (as well as the hole to accommodate the Winder Handle on the 2 ¼ hp router) pre-drilled in the table surface. Just bolt them together and go to work!


RBR/32828352 Rubber Grommet $.49



TM

A wealth of woodworking knowledge “Made Easy,” presented by master craftsman Marc Sommerfeld


DVD5 Shaker Raised Panels Made Easy DVD $9.90

Shaker Raised Panels Made Easy


DVD1 Arched Raised Panels Made Easy DVD $9.90

Arched Raised Panels Made Easy Fine doors are the most important visual elements of your cabinets and furniture. Arched panel doors are the perfect way to make your work truly unique and distinctive, and this new DVD from Marc Sommerfeld shares all the secrets of the master doormaker. Learn Marc’s time-tested system for constructing beautiful arched raised panel doors. His years of experience as a woodworking instructor enable him to give you step-by-step instructions and lots of helpful hints and tips, with clarity that makes you feel that you are right in his shop. DVD length approximately 30 minutes.

Arched raised panels aren’t just for kitchen cabinets anymore, thanks to Marc Sommerfeld’s Mini Raised Panel techniques. With this system you can add beautiful details to boxes, clocks, humidors and small projects of every type. With style, clarity and techniques that are unique in the woodworking industry, Marc instructs you in his system of making mini arched raised panels with his Junior Set. Since small parts require special precautions, Marc also teaches you how to utilize push blocks and holding blocks to ensure safety when working with smaller pieces of wood. DVD length approx. 30 minutes. minutes.


DVD3 Router Tables Made Easy DVD $9.90

Router Tables Made Easy


DVD7 Mitered Raised Panels Made Easy DVD $9.90

Mitered Raised Panels Made Easy


DVD6 Mini Raised Panels Made Easy DVD $9.90

Mini Raised Panels Made Easy


DVD2 Glass Panel Doors Made Easy DVD $9.90

glass Panel Doors Made Easy


DVD4 Cabinetmaking Made Easy DVD $9.90

Cabinetmaking Made Easy

Build your own customized router table, or get the most from your Sommerfeld’s Routing System. Marc’s new DVD includes all of his latest tips, techniques and router table secrets. If you’re one of the thousands who own one of the tables Marc has designed, you know his knack for creative solutions to every woodworking challenge. Now you can see all of his latest ideas in one informa-tive, entertaining DVD. Study Marc’s techniques at your convenience, then enjoy the ever-expanding world of woodworking on the router table. DVD length 120 min.

Beautiful cabinetry doesn’t have to be difficult. From face frame to hardware installation, Marc covers it all! Marc Sommerfeld’s Tongue & Groove Cabinetmaking System combines the best of Old World joinery with the advantages of New World tooling. The result is a system that will make every joint - and every project - faster, stronger and more accurate. This exciting DVD shows how this system will work for you - whether you are an occasional woodworker or a seasoned pro. DVD length approximately 105 minutes.

Learn the master’s secrets for building the finest Glass Panel & Divided Light Doors, as Marc shows you how to get the most out of your Sommerfeld Glass Panel Set. If you are interested in building any kind of glass panel door - rectangular, arched, divided light, you name it - then there’s no better set of tools than our Glass Panel Set. With skill honed through decades of experience as a woodworking educator, Marc teaches you his techniques in clear, easy-to-follow steps. DVD length approximately 30 minutes.

In this fast-paced, half-hour DVD, Marc will lead you step-by-step through building three different types of Shaker-style raised panel doors. You’ll be amazed by how simple it really is, as you pick-up loads of great tips and tricks-of-the-trade along the way from Marc Sommerfeld, one of America’s leading authorities on cabinetmaking. It’s another must-have addition for your HOW-TO library. DVD length 30 minutes.

In this information-packed DVD, Marc will lead you step-by-step through a surprisingly simple approach to building beautiful mitered raised panel doors from custom 3” wide molding that you create in your own shop using your router table. You’ll be amazed by how easy it really is, as you pick up loads of great tips and tricks-of-the-trade along the way from Marc Sommerfeld, one of America’s leading authorities on cabinetmaking. It’s another must-have addition for your HOW-TO library. DVD length 42 minutes.

Marc Sommerfeld’s NEW, Expanded DVD Collection

Buy these great DVD’s with Sommerfeld’s router bit sets and SAVE!

NEW!

NEW!

NEW!

NEW!

NEW!

NEW!

“I have been working with wood for over 20 years... I found your approach to the topic in your DVD was straight forward and easy to understand after only one viewing. The presentations

and products would be a great help to the novice as well as to the experienced woodworker. I recommend them highly!”

J.G., Lockport, NY

NEW!

Order Line: 1-888-228-9268



TM

Historically, fine European cabinetmakers always appreciated the strength and accuracy of the mortise and tenon joint. In today’s world of tight budgets and even tighter schedules, however, the idea of fitting two pieces of wood into an interlocking joint seems too slow, so we often settle for less. Well, there’s no need to compromise quality for speed any more!

The Sommerfeld Tongue & Groove Cabinetmaking System combines the best of Old World joinery with New World tooling. The result is a system that is fast and easy, yet accurate and strong. Marc’s unique system combines the new Tongue & Groove bit set shown above with the Easy Pocket pocket hole jig on the facing page. The tongue and groove provides accuracy and strength where it is crucial, and pocket hole speed and ease where it is practical. The photos and illustrations at right give you an overview of this new approach, and Marc’s new Cabinetmaking Made Easy DVD shows you every detail.

The Three-Bit Tongue and Groove Set includes carefully-matched bits that cut a 1/4” x 1/4” tongue. Unlike other tongue and groove sets, these bits offset the tongue to one side of the joint, making it ideal for Marc’s new techniques. The set also includes a flush trim bit to remove portions of the tongue, as shown in the second photo at right. Be sure to check out the Easy Pocket Joinery System. It’s the perfect partner in the new Sommerfeld Tongue & Groove Cabinetmaking System.

The tongue and groove joint is used in virtually every step of Marc’s new cabinetmaking technique. Grooves are routed in the backs of frame elements, tongues are routed on ends, floors and dividers. Then the Easy Pocket takes over, producing strong, attractive face frame joints.

Occasionally portions of the tongue must be removed, as in the case of the cabinet divider at left. This is accomplished in just a few seconds using the Flush Trim Bit included in the Three-Piece Set.

The Easy Pocket is the perfect complement to the Tongue & Groove Set. Besides making great face frame joints, it provides a fast, accurate means of attaching bottoms, sides and dividers to the face frame. Every pocket hole joint is completely concealed.

The Tongue & Groove joint is used in every element of the cabinet, even the back rails.

The Easy Pocket and the Tongue & Groove Set team up to make cabinet work faster, easier and stronger - check out the corner braces at left.

The result of these innovative new ideas and products is a beautiful, solidly-built cabinet. Better still, it is a method that is fast, efficient, and easy to repeat, whether you are building a single cabinet or an entire kitchen.

There’s more to the story - See Marc’s new Cabinetmaking Made Easy DVD for all the details

Use

with

sto

ck

up to

7/8

” th

ick

This set features a tongue that is offset (not centered), which is a key factor in Marc’s new system. No other tongue & groove set offers this advantage.

The Sommerfeld Tongue & groove Cabinetmaking System A totally new joinery system, based on the finest woodworking traditions

03004 Tongue & Groove Set

SALE: $109.90

A new system built upon classic principles:

Buy Marc’s new Cabinetmaking Made Easy DVD with the Tongue and Groove Set and Save $5.00!DVD: DVD4 Regular Sale: $9.90 With Purchase of Set: $4.90

1/4”

1/4”



TM

For fast, easy and accurate cabinet & furniture construction, there’s never been a tool like the Easy PockEt. This innovative system lets you make rock-solid pocket hole joints in stock from 1/2” to 1-5/8” thick, with unprecedented speed and accuracy.The heart of the System is our unique molded jig, which features hardened drill bushings and an interlocking 2-piece design. Simply sliding the jig up or down allows you to adjust for stock thicknesses in preset 1/8” increments, without test joints or measurements. If you have used other pocket hole jigs, you will be familiar with many applications of the joint, but you will enjoy some big advantages with the Easy Pocket: Check out the Easy Pocket Joinery System today. Easy enough for the beginner and accurate enough for the pro, the Easy Pocket is the world’s most versatile pocket hole jig.

Description Order No. List Sale

Toggle Clamp with Spindle 88340 $18.50 $10.90

Face Clamp - 6” 81930 $25.75 $14.90

Face Clamp - 9” 81932 $27.75 $16.90

3/8” Step Drill Bit 79130 $22.80 $14.90

3/8” Stop Collar 81910 $1.45 $.50

#2 x 3” Square Drive Bit 81920 $1.95 $1.00

#2 x 6” Square Drive Bit 81921 $3.45 $2.00

Description Length Thread Quantity Order No. Price SALE

Washer Head Fine: use in hardwood to hardwood applications#7 Washer Head 1-1/4” Fine 500 WHF4 $14.00 $6.90#7 Washer Head 1-1/2” Fine 500 WHF2 $14.00 $6.90Washer Head Coarse: use in softwoods, plywood, MDF and other man-made materials#7 Washer Head 1-1/4” Coarse 500 WHC4 $14.00 $6.90#7 Washer Head 1-1/2” Coarse 500 WHC2 $14.00 $6.90

Description Length Thread Quantity Order No. Price SALE

Deep Pan Head Fine: use in hardwoods, primarily in face frame construction#6 Pan Head 1-1/4” Fine 500 FHF4 $14.00 $6.90#6 Pan Head 1-1/2” Fine 500 FHF2 $14.00 $6.90Deep Pan Head Coarse: use in softwoods only#6 Pan Head 1-1/4” Coarse 500 FHC4 $14.00 $6.90#6 Pan Head 1-1/2” Coarse 500 FHC2 $14.00 $6.90

The perfect screws for the Easy Pocket shown below• Specially designed for pocket holes• All screws have a self-tapping auger point that eliminates pilot holes• All screws have a #2 square drive recess• All screws are industrial grade - case hardened to eliminate breakage

Two head types:•Deep Pan Head: provides a flat bearing surface under the head for seating in the pocket hole. Our heads are thicker than the average screw where the head joins the shank, helping to prevent breakage. Pan Head screws are used mostly in face frame assembly.• Washer Head: This oversized head is our most popular cabinet assembly screw. The large washer bearing surface is especially useful when fastening soft materials, plywood, MDF & other man-made materials.

Two thread types:• Fine Thread: used exclusively in hardwoods.• Coarse Thread: used in softwoods, plywood, MDF and other man-made materials.Two lengths:We only offer two lengths - 1-1/4” and 1-1/2”, because of the unique adjustability of the Easy Pocket Jig. We recommend the 1-1/2” length for face frames. Best Prices anywhere on Pocket-hole screws!

CoarseThread

FineThread

FineThread

Washerhead Panhead

The finest Self-Tapping Pocket hole Screws

Accessories and Parts for your Easy Pocket JigThese top quality parts work with any pocket hole jig

Toggle Clamp with Spindle and special non-marring tip.

Face Clamp withlarge pad

Driver BitsStop Collar

Step Drill Bit

ITem # eZP Sale: $59.90

Easy Pocket Joinery SystemPerfect for anyone who wants an economical introduction to pocket hole joinery. It includes the two-piece molded jig, toggle clamp, 3/8” step drill bit, stop collar, #2 x 6” driver bit, sample screws & instruction book.

Order Line: 1-888-228-9268



TM

Professional Cabinetmaking SystemEverything you need to build premier-quality cabinets

…all yours at a super $161.40 savings!

Now, you can own the ultimate straight or arched-top raised panel cabinet building system…and save a bundle in the bargain! You’ll get our huge, easy-to-use, U.S.-made Router Table…either a 2-1/4 hp or 3-1/4 hp Triton Router… $259 worth of Bits… a full set of alignment and set-up Jigs and an Easy Pocket. We’ll even throw in all seven of Marc Sommerfeld’s DVDs to show you the fast, simple ways to do the job. What a bargain!

Nothing is left to chance!


TM


SORS Sommerfeld’s Router Table System $549.90

MOF001KCor TRC001

2-1/4 hp or 3-1/4 hp Triton Router (Your choice of one)

$209.90

03004 Tongue & Groove Cabinetmaking Set $109.90

03001 Arched Raised Panel Set $149.90

TMP Template Set (your choice of one) $69.90

DVD7PK Complete set of (7) How-To DVDs $69.30

EZSET Easy Set Jig $29.90

PB Set of (2) Push Blocks $8.00

WR002 orWR003

Offset Collet Wrench (Your choice of one)

$14.90

EZP Easy Pocket $59.90

EZM Easy Mark Hardware Drilling Jig $69.90

SHB Easy Bore Hinge Boring Jig $179.90

ToTAl RETAIl VAlUE $1,521.30

SPCSSommerfeld’s Professional

Cabinetmaking System

$1,359.90

YoU SAVE

$161.40!

03004 Sommerfeld Tongue & Groove Set Page 16

03001 Sommerfeld Raised Panel Set Page 21

EZPEasy Pocket

Seven DVD seriesPage 11

Sommerfeld Router Table System,

Page 9

EZSET Easy Set Router

Setup Jig Page 53

Bent Wrench Page 9

Set of two Push Blocks

Page 72

TMP Template Set Page 32

SHB Sommerfeld Easy Bore Page 70

EZM Sommerfeld Easy Mark Page 77

3-1/4 HP or 2-1/4 HP Triton Router

Page 10

tm meet master cabinetmaker marc sommerfelddigitalmarketing1.com/images/pdf/page 2-14.pdforder line:...

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