tnb09 wrtrm ofc&obc ez:tnb09 wrtrm ofc&obc · compression connectors — quick reference...

In This Section…

Compression Connectors — Quick Reference............................C-2

Color-Coded Compression Connectors..............................C-3–C-10

Tool and Die Index for Color-Coded Compression Connectors................................................C-11–C-14

Compression

Compression

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Compression Connectors — Quick Reference

Comp

ress

ion

C-2


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Type CTL

Copper Short Barrel Connectors

See Pages C-3–C-5

Type CTL-L, LCN

Copper Long Barrel Connectors

See Pages C-5–C-6

Type CSP, CU

Copper Compression Splices

See Page C-7–C-8

Type PA

Pin Adapter Terminals

See Page C-8

Type ATL

Aluminum CompressionConnectors

See Pages C-9–C-10

Type ASP

Aluminum Splices

See Page C-10

Color-Coded Compression Connectors

Compression

C-3


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Type CTL — Copper One-HoleLugs, Short Barrel Copper Compression Connectors• For use with copper conductor: AWG stranded,

flexible cable, welding cable and portable cord

• Specially designed for industrial and building applications

• Made of high-conductivity seamless copper tubing

• Tin-plated for corrosion resistance

• Specially chamfered barrel for ease of installation

• Color-coded for matching die identification

• Can be used for high voltage application up to 35 kV provided proper high voltage insulation techniques are used

• UL® Listed for AWG conductor when installed with Blackburn, Burndy, T&B or Anderson tools

• Comply with Subpart 111.60-17 of Federal Register’s Coast Guard Electrical Engineering Rules and Regulations

Short Barrel Connectors• Short barrel connectors designed for regular-duty applications

• Ideal for confined areas

Specially designed for industrial and building applications.

STUD DIMENSIONS (IN.)CAT. NO. SIZE A B C L W T

CTL8-10 10 13⁄321⁄2 7⁄32 15⁄32

3⁄8 1⁄16

CTL8-14 1⁄4 13⁄3219⁄32

1⁄4 13⁄167⁄16

1⁄16

CTL8-516 5⁄1613⁄32

5⁄8 9⁄32 15⁄169⁄16

1⁄16

CTL6-10 10 7⁄1617⁄32

7⁄32 17⁄327⁄16

1⁄16

CTL6-14 1⁄4 7⁄1617⁄32

7⁄32 17⁄327⁄16

1⁄16

CTL6-516 5⁄167⁄16

21⁄329⁄32 113⁄32

19⁄321⁄16

CTL6-38 or 3⁄8 7⁄1621⁄32

9⁄32 113⁄3219⁄32

1⁄16

CTL4-10 10 1⁄2 19⁄321⁄4 13⁄8 17⁄32

3⁄32

CTL4-14 1⁄4 1⁄2 19⁄321⁄4 13⁄8 17⁄32

3⁄32

CTL4-516 5⁄161⁄2 21⁄32

5⁄16 113⁄3219⁄32

1⁄16

CTL4-38 3⁄8 1⁄2 21⁄325⁄16 113⁄32

19⁄321⁄16

CTL2-14 1⁄4 19⁄3221⁄32

1⁄4 11⁄2 9⁄163⁄32

CTL2-516 5⁄1619⁄32

7⁄8 3⁄8 123⁄329⁄16

3⁄32

CTL2-38 3⁄8 19⁄3229⁄32

3⁄8 13⁄4 9⁄163⁄32

CTL2-12 1⁄2 19⁄32 11⁄161⁄2 129⁄32

3⁄4 1⁄16

CTL1-14 1⁄4 19⁄3221⁄32

1⁄4 11⁄2 21⁄323⁄32

CTL1-516 5⁄1619⁄32

7⁄8 3⁄8 123⁄3221⁄32

3⁄32

CTL1-38 3⁄8 19⁄3229⁄32

3⁄32 13⁄4 21⁄323⁄32

CTL1-12 1⁄2 19⁄32 11⁄4 1⁄2 23⁄323⁄4 3⁄32

CTL10-516 5⁄1611⁄16

7⁄8 3⁄8 113⁄163⁄4 1⁄8

CTL10-38 3⁄8 11⁄1629⁄32

3⁄8 17⁄8 3⁄4 1⁄8CTL10-12 1⁄2 11⁄16 11⁄4 1⁄2 23⁄16

3⁄4 1⁄8CTL20-38 3⁄8 13⁄16

29⁄323⁄8 21⁄32

13⁄161⁄8

CTL20-12 1⁄2 13⁄16 11⁄4 1⁄2 211⁄3213⁄16

1⁄8CTL30-38 3⁄8 13⁄16

29⁄323⁄8 21⁄32

29⁄321⁄8

CTL30-12 1⁄2 13⁄16 11⁄4 1⁄2 211⁄3229⁄32

1⁄8CTL40-38 3⁄8 15⁄16

29⁄323⁄8 25⁄32 13⁄32

1⁄8CTL40-12 1⁄2 15⁄16 11⁄4 1⁄2 21⁄2 11⁄32

1⁄8

CTL250-12 1⁄2 11⁄32 11⁄4 1⁄2 219⁄32 11⁄8 1⁄8

CTL300-12 1⁄2 11⁄32 11⁄4 1⁄2 225⁄32 13⁄165⁄32

CTL350-12 1⁄2 11⁄32 11⁄4 1⁄2 225⁄32 111⁄325⁄32

CTL400-12 1⁄2 11⁄32 11⁄4 1⁄2 33⁄16 113⁄325⁄32

CTL400-58 5⁄8 11⁄32 19⁄165⁄8 31⁄2 113⁄32

5⁄32

CTL500-12 1⁄2 113⁄32 11⁄4 1⁄2 31⁄4 119⁄327⁄32

CTL500-58 5⁄8 113⁄32 19⁄165⁄8 39⁄16 119⁄32

7⁄32

CTL600-58 5⁄8 19⁄16 19⁄165⁄8 323⁄32 13⁄4 7⁄32

CTL750-58 5⁄8 11⁄2 19⁄165⁄8 325⁄32 129⁄32

1⁄4CTL1000-58 5⁄8 13⁄4 19⁄16

5⁄8 41⁄32 21⁄4 9⁄32

CONDUCTORSIZE (CU)

8 Str.

6 Str.or

#6 Weld

4 Str.

2 Str.or

#3 Weld

1 Str.or

#2 Weld

1/0 Str.or

#1 Weld2/0 Str. or1/0 Weld3/0 Str. or2/0 Weld4/0 Str. or3/0 Weld250 kcmil

or 4/0 Weld300 kcmil350 kcmil

400 kcmil

500 kcmil

600 kcmil750 kcmil

1,000 kcmil

DIECOLORCODE

RED

BLUE

GRAY

BROWN

GREEN

PINK

BLACK

ORANGE

PURPLE

YELLOW

WHITERED

BLUE

BROWN

GREENBLACK

N/A

RED

BLUE

GRAY

BROWN

GREEN

PINK

BLACK

ORANGE

PURPLE

YELLOW

WHITERED

BLUE

BROWN

GREENBLACK

Comp

ress

ion

CONDUCTOR DIMENSIONS (IN.) DIESIZE STUD COLOR

CAT. NO. (CU) SIZE A B C D L W T CODE

CTL6-214 6 Str. or 1⁄2 11⁄4 1⁄4 5⁄8 131⁄3213⁄32

1⁄16 BLUE#6 Weld

CTL4-2144 Str. or 1⁄2 11⁄4 1⁄4 5⁄8 21⁄32

1⁄2 3⁄32 GRAY#4 Weld

CTL2-2516 2 Str. or 19⁄32 15⁄8 3⁄8 3⁄4 215⁄329⁄16

3⁄32

#3 WeldCTL1-2516 1 Str. or 19⁄32 13⁄4 3⁄8 7⁄8 219⁄32

21⁄323⁄32 GREEN

#2 WeldCTL10-2516 1/0 Str. or 11⁄16 13⁄4 3⁄8 7⁄8 211⁄16

3⁄4 1⁄8#1 Weld

CTL202 2/0 Str. or 13⁄16 213⁄161⁄2 13⁄4 313⁄16

13⁄161⁄8 BLACK

1/0 WeldCTL302 3/0 Str. or 25⁄32 213⁄16

1⁄2 13⁄4 315⁄1615⁄16

1⁄82/0 Weld

CTL402 4/0 Str. or 15⁄16 3 1⁄2 13⁄4 41⁄4 13⁄321⁄8 PURPLE

3/0 WeldCTL2502 250 kcmil or 11⁄32 3 1⁄2 13⁄4 411⁄32 11⁄8 5⁄32

4/0 WeldCTL3002 300 kcmil 11⁄32 3 1⁄2 13⁄4 417⁄32

13⁄165⁄32 WHITE

CTL3502 350 kcmil 11⁄32 3 1⁄2 13⁄4 417⁄32 111⁄325⁄32 RED

CTL4002 400 kcmil 111⁄32 3 1⁄2 13⁄4 415⁄16 113⁄325⁄32 BLUE

CTL5002 500 kcmil 13⁄8 3 1⁄2 13⁄4 5 117⁄327⁄32 BROWN

CTL6002-38 3⁄8 117⁄32 129⁄323⁄8 13⁄4 51⁄8 123⁄32

7⁄32

CTL6002-12 117⁄32 3 1⁄2 13⁄4 51⁄8 123⁄327⁄32

CTL7502 750 kcmil 11⁄2 3 1⁄2 13⁄4 57⁄32 129⁄321⁄4 BLACK

CTL10002 1000 kcmil 13⁄4 3 1⁄2 13⁄4 57⁄32 21⁄4 9⁄32 N/A

600 kcmilGREEN

1⁄4

5⁄16

1⁄2

1⁄2

C D

A

W

B

LT

• For use with copper conductor: AWG stranded, flexible cable,welding cable and portable cord



• Tin plated for corrosion resistance



• Can be used for high-voltageapplication up to 35 kV providedproper high voltage insulationtechniques are used

• UL® Listed for AWG conductor wheninstalled with Blackburn, Burndy,T&B or Anderson tools

• Comply with Subpart 111.60-17 of Federal Register’s Coast GuardElectrical Engineering Rules and Regulations

Short Barrel Connectors• Short barrel connectors designed

for regular-duty applications



Ideal for use in confined areas. Type CTL — Copper Two-Hole Lugs, Short Barrel

BLUE

GRAY

BROWN

GREEN

PINK

BLACK

ORANGE

PURPLE

YELLOW

WHITEREDBLUE

BROWN

GREEN

BLACK

C-4


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Compression

AB

C

W

LT

CONDUCTOR FLEXIBLE DIMENSIONS (IN.) DIECAT. NO. SIZE AWG CONDUCTOR STUD COLOR

CTL8L-14 8 Str. 8 37/24 25⁄325⁄8 1⁄4 15⁄8 13⁄32

1⁄16 REDCTL6L-14 6 Str. 6 61/24 25⁄32

5⁄8 1⁄4 15⁄8 13⁄321⁄16 BLUE

CTL4L-14 4 Str. 5 91/24 25⁄325⁄8 1⁄4 111⁄16

1⁄2 3⁄32 GRAYCTL2L-516 2 Str. 3 125/24 7⁄8 7⁄8 3⁄8 21⁄32

9⁄163⁄32 BROWN

CTL1L-516 1 Str. 2 150/24 13⁄327⁄8 3⁄8 25⁄32

21⁄323⁄32 GREEN

CTL10L-516 1/0 Str. 1 225/24 13⁄327⁄8 3⁄8 27⁄32

3⁄4 1⁄8 PINKCTL20L-38 2/0 Str. 1/0 275/24 3⁄8 13⁄32

29⁄323⁄8 21⁄4 13⁄16

1⁄8 BLACKCTL30L-12 3/0 Str. 2/0 325/24 11⁄8 11⁄4 1⁄2 211⁄16 29⁄32

1⁄8 ORANGECTL40L-12 4/0 Str. — — 13⁄8 11⁄4 1⁄2 215⁄16 11⁄32

1⁄8 PURPLECTL250L-12 250 kcmil 3/0 450/24 119⁄32 11⁄4 1⁄2 31⁄8 11⁄8 1⁄8 YELLOWCTL300L-12 300 kcmil 4/0 550/24 125⁄32 11⁄4 1⁄2 317⁄32 13⁄16

1⁄8 WHITECTL350L-12 350 kcmil 263 650/24 127⁄32 11⁄4 1⁄2 319⁄32 111⁄32

5⁄32 REDCTL400L-58 400 kcmil 313 775/24 127⁄32 19⁄16

5⁄8 41⁄32 113⁄325⁄32 BLUE

CTL500L-58 500 kcmil 373 925/24 211⁄32 19⁄165⁄8 41⁄2 119⁄32

3⁄16 BROWNCTL600L-58 600 kcmil 444 1100/24 21⁄8 19⁄16

5⁄8 45⁄16 123⁄327⁄32 GREEN

CTL750L-58 750 kcmil 535 1325/24 23⁄8 19⁄165⁄8 421⁄32 129⁄32

1⁄4 BLACKCTL1000L-58 1000 kcmil 646 1600/24 27⁄8 19⁄16

5⁄8 55⁄32 21⁄4 9⁄32 N/A777 1925/24

5⁄16

3⁄8

1⁄2

5⁄8

• For use with copper conductor: AWGstranded, flexible cable, weldingcable and portable cord


• Made of high-conductivity seamlesscopper tubing




• Can be used for high-voltageapplication up to 35 kV providedproper high-voltage insulationtechniques are used

• UL® Listed for AWG conductor wheninstalled with Blackburn, Burndy,T&B or Anderson tools


Long Barrel Connectors• Ideal for industrial, oil rig, mining,

welding and transportation electricaltermination applications

• Heavy-duty design permits additionalcrimp for added mechanical strength

Ideal for industrial, oil rig, mining, welding and transportation electrical termination applications.

Type CTL — Copper One-Hole Lugs, Long Barrel

1⁄4

REDBLUEGRAY

BROWNGREENPINK

BLACKORANGEPURPLEYELLOWWHITEREDBLUE

BROWNGREENBLACK

C-5


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Comp

ress

ion

AB

C

W

LT

D

DIMENSIONS (IN.)CAT. NO. A B C D L W T

LCN8-14 25⁄32 13⁄161⁄4 5⁄8 21⁄8 15⁄32

1⁄16

LCN6-14 25⁄32 11⁄4 1⁄4 5⁄8 21⁄4 13⁄321⁄16

LCN6-12 25⁄32 3 1⁄2 13⁄4 45⁄327⁄8 3⁄32

LCN4-14 25⁄32 13⁄161⁄4 5⁄8 23⁄16

17⁄323⁄16

LCN4-12 25⁄32 3 1⁄2 13⁄4 45⁄327⁄8 3⁄32

LCN2-516 7⁄8 15⁄8 3⁄8 3⁄4 215⁄169⁄16

3⁄32

LCN2-12 7⁄8 3 1⁄2 13⁄4 41⁄4 7⁄8 3⁄32

LCN1-516 11⁄32 15⁄8 3⁄8 7⁄8 231⁄3221⁄32

3⁄32

LCN1-12 11⁄32 3 1⁄2 13⁄4 413⁄327⁄8 3⁄32

LCN10 11⁄32 3 1⁄2 13⁄4 331⁄323⁄4 1⁄8

LCN20 15⁄16 3 1⁄2 13⁄4 43⁄1613⁄16

1⁄8LCN30 11⁄8 215⁄16

1⁄2 13⁄4 47⁄1615⁄16

1⁄8LCN40 13⁄8 3 1⁄2 13⁄4 411⁄16 11⁄32

1⁄8LCN250 119⁄32 3 1⁄2 13⁄4 429⁄32 11⁄16

1⁄8LCN300 125⁄32 3 1⁄2 13⁄4 59⁄32 13⁄16

1⁄8LCN350 127⁄32 3 1⁄2 13⁄4 511⁄32 111⁄32

5⁄32

LCN400 127⁄32 3 1⁄2 13⁄4 57⁄16 113⁄321⁄8

LCN500 211⁄32 3 1⁄2 13⁄4 515⁄16 119⁄323⁄16

LCN600 21⁄8 3 1⁄2 13⁄4 53⁄4 123⁄327⁄32

LCN75 23⁄8 3 1⁄2 13⁄4 63⁄32 129⁄321⁄4

LCN99 27⁄8 3 1⁄2 13⁄4 619⁄32 21⁄4 9⁄32

STRANDING

37/2461/24

91/24

125/24

150/24

225/24275/24325/24

—450/24550/24650/24775/24925/241100/241325/241600/241925/24

CONDUCTORSIZE AWG

(CU)

8 Str.

6 Str.

4 Str.

2 Str.

1 Str.

1/02/03/04/0

250 kcmil300 kcmil350 kcmil400 kcmil500 kcmil600 kcmil750 kcmil

1000 kcmil

FLEXIBLECONDUCTOR

SIZE

8

6

5

3

2

11/02/0—3/04/0263313373444535646777

STUDSIZE

1⁄4

1⁄21⁄41⁄25⁄16

1⁄25⁄16

1⁄2

Type LCN — Copper Two-Hole Lugs, Long Barrel

Made of high-conductivity seamless coppertubing, tin plated for corrosion resistance.

DIECOLORCODE

RED

BLUE

GRAY

BROWN

GREEN

PINKBLACK

ORANGEPURPLEYELLOWWHITEREDBLUE

BROWNGREENBLACK

N/A

Copper Compression Connectors• For use with copper conductor: AWG stranded,







• Can be used for high-voltage application up to 35 kVprovided proper high-voltage insulation techniques are used

• UL Listed for AWG conductor when installed with Blackburn, Burndy, T&B or Anderson tools


Long Barrel Connectors• Ideal for industrial, oil rig, mining, welding and

transportation electrical termination applications

• Heavy-duty design permits additional crimp for added mechanical strength

C-6


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Type CSP — Copper Splices, Short Barrel

Copper Compression Connectors• For use with copper conductor: AWG stranded, flexible cable, welding

cable and portable cord






• Can be used for high-voltage application up to 35 kV provided properhigh-voltage insulation techniques are used

• UL Listed for AWG conductor when installed with Blackburn, Burndy, T&B or Anderson tools


Short Barrel Connectors• Short barrel connectors designed for regular-duty applications


Compression

Designed for regular-duty applications.


CONDUCTOR LENGTH DIE COLORCAT. NO. SIZE (CU) L (IN.) CODE

CSP8 8 Str. 1 REDCSP6 6 Str. 1 BLUECSP4 4 Str. 1 GRAYCSP2 3-2 Str. 11⁄4 BROWNCSP1 1 Str. 11⁄2 GREENCSP10 1/0 Str. 15⁄8 PINKCSP20 2/0 Str. 13⁄4 BLACKCSP30 3/0 Str. 13⁄4 ORANGECSP40 4/0 Str. 17⁄8 PURPLECSP250 250 kcmil 21⁄4 YELLOWCSP300 300 kcmil 21⁄8 WHITECSP350 350 kcmil 21⁄4 REDCSP400 400 kcmil 23⁄4 BLUECSP500 500 kcmil 23⁄4 BROWNCSP600 600 kcmil 3 GREENCSP750 750 kcmil 3 BLACKCSP1000 1000 kcmil 35⁄8 N/A

C-7


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Comp

ress

ion

Insulating covers included.Type PA — Pin Adapter Terminals

CAT. CONDUCTOR COPPER DIMENSIONS (IN.) DIE COLORNO. SIZE STUD SIZE A B O.D. CODE

PA06 6 Str. 8 7⁄8 111⁄32 .640PA04 4 Str. 6 7⁄8 111⁄32 .640

N/APA02 2 Str. 4 7⁄8 111⁄32 .640PA01 1 Str. 3 1 111⁄32 .640PA11 1/0 Str. 2 11⁄4 119⁄32 .906PA21 2/0 Str. 1 17⁄8 119⁄32 .906PA31 3/0 Str. 1/0 13⁄8 17⁄8 .906

RED

PA41 4/0 Str. 2/0 13⁄8 17⁄8 .906PA25 250 kcmil 3/0 11⁄2 21⁄16 1.155PA30 300 kcmil 4/0 15⁄8 21⁄16 1.155 BROWNPA35 350 kcmil 4/0 15⁄8 21⁄16 1.155PA40 400 kcmil 250 kcmil 17⁄8 23⁄32 1.375PA50 500 kcmil 350 kcmil 17⁄8 23⁄32 1.375

PINK

PA60 600 kcmil 350 kcmil 17⁄8 23⁄4 1.500PA75 750 kcmil 500 kcmil 2 23⁄4 1.500

YELLOW

UL Listed AL9CU.

• Connector for aluminumconductor only

• Pigtail may be inserted intoeither aluminum or copperconnectors

• 90° C rating per UL 486B

• Tin-plated stranded copper wire pigtail

• Tin-plated aluminum barrel prefilled with oxide inhibitorand capped

C-8


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CONDUCTOR DIESIZE AWG FLEXIBLE CONDUCTOR COLOR

CAT. NO. (CU) CMA STRANDING CODE

CU8 8 Str. 8 37/24 REDCU6 6 Str. 6 61/24 BLUECU4 4 Str. 5 91/24 GRAYCU2 2 Str. 3 125/24 BROWNCU1 1 Str. 2 150/24 GREENCU10 1/0 Str. 1 225/24 PINKCU20 2/0 Str. 1/0 275/24 BLACKCU30 3/0 Str. 2/0 325/24 ORANGECU40 4/0 Str. — — PURPLECU250 250 kcmil 3/0 450/24 YELLOWCU300 300 kcmil 4/0 550/24 WHITECU350 350 kcmil 263 650/24 REDCU400 400 kcmil 313 755/24 BLUECU500 500 kcmil 373 925/24 BROWNCU600 600 kcmil 444 1100/24 GREENCU750 750 kcmil 535 1325/24 BLACK

646 1600/24CU1000 1000 kcmil

777 1925/24N/A

LENGTHL

(IN.)

13⁄4

17⁄8

2

21⁄821⁄423⁄433⁄831⁄2

33⁄4

43⁄441⁄443⁄4

55⁄8

Heavy-duty design permits additional crimp for added mechanical strength.Type CU — Copper Splices, Long BarrelCopper Compression Connectors• For use with copper conductor: AWG stranded,







• Can be used for high-voltage application up to 35 kVprovided proper high voltage insulation techniques are used

• UL Listed for AWG conductor when installed withBlackburn, Burndy, T&B or Anderson tools


Long Barrel Connectors• Ideal for industrial, oil rig, mining, welding and

transportation electrical termination applications

• Heavy-duty design permits additional crimp for added mechanical strength


Compression

Use with aluminum or copper conductor.Type ATL — Aluminum One-Hole Lugs

BLUE

PINK

WHITE

RUBY

OLIVE

PINK

GOLD

GRAY

BLUE

TAN

GREEN

N/A

• Specifically designed for use withaluminum conductor (concentric,compressed or compact)

• Also listed for use with copperconductor

• Made of high-conductivity seamlessaluminum tubing


• Chamfered barrels for easeof installation

• Can be used for high-voltageapplication up to 35 kV, providedhigh-voltage insulation techniquesare used

• Color-coded for quick, easydie identification

• Prefilled with oxide inhibitingcompound

• UL Listed when installedwith Blackburn, Burndy, T&Bor Anderson tools

CONDUCTOR DIESIZE STUD DIMENSIONS (IN.) COLOR

CAT. NO. (AL OR CU) SIZE A B C L W T CODE

ATL8-10 10 1⁄2 19⁄327⁄32 19⁄32

13⁄323⁄32

ATL8-14 1⁄4 1⁄2 11⁄1611⁄32 13⁄8 7⁄16

3⁄32

ATL6-10 10 25⁄329⁄16

7⁄32 11⁄2 15⁄321⁄8

ATL6-14 1⁄4 25⁄3223⁄32

15⁄32 121⁄3215⁄32

1⁄8ATL6-38 3⁄8 27⁄32

29⁄327⁄16 127⁄32

5⁄8 3⁄32

ATL4-14 1⁄4 27⁄3213⁄16

11⁄32 129⁄325⁄8 3⁄16

ATL4-516 5⁄1627⁄32 1 7⁄16 21⁄16

5⁄8 3⁄16

ATL4-38 3⁄8 27⁄3229⁄32

7⁄16 2 5⁄8 3⁄16

ATL2-14 1⁄4 27⁄3225⁄32

11⁄32 115⁄16 23⁄323⁄16

ATL2-516 5⁄1627⁄32

7⁄8 7⁄16 211⁄323⁄4 3⁄16

ATL2-38 3⁄8 27⁄3229⁄32

7⁄16 21⁄16 23⁄323⁄16

ATL1-516 5⁄1627⁄32

7⁄8 7⁄16 21⁄32 23⁄323⁄16

ATL1-38 3⁄8 27⁄3229⁄32

7⁄16 23⁄8 3⁄4 3⁄16

ATL10-516 5⁄16 15⁄32 1 7⁄16 217⁄327⁄8 3⁄16

ATL10-38 3⁄8 15⁄3211⁄16

7⁄16 219⁄327⁄8 3⁄16

ATL10-12 1⁄2 15⁄32 13⁄8 11⁄16 215⁄1615⁄16

3⁄16

ATL20-38 3⁄8 13⁄16 1 7⁄16 25⁄8 31⁄327⁄32

ATL20-12 1⁄2 13⁄16 13⁄8 11⁄16 3 11⁄327⁄32

ATL30-38 3⁄8 111⁄32 11⁄167⁄16 213⁄16 11⁄16

7⁄32

ATL30-12 1⁄2 111⁄32 13⁄8 11⁄16 31⁄8 11⁄167⁄32

ATL40-38 3⁄8 17⁄8 13⁄323⁄8 33⁄4 13⁄16

1⁄4ATL40-12 1⁄2 17⁄8 11⁄4 1⁄2 37⁄8 13⁄16

1⁄4ATL250-12 1⁄2 21⁄32 11⁄4 1⁄2 41⁄32 19⁄32

1⁄4 REDATL300-38 3⁄8 2 15⁄16

3⁄8 43⁄16 13⁄8 9⁄32

ATL300-12 1⁄2 2 15⁄161⁄2 43⁄16 13⁄8 9⁄32

ATL350-12 350 kcmil 1⁄2 211⁄16 15⁄161⁄2 47⁄8 11⁄2 5⁄16 BROWN

ATL400-58 400 kcmil 5⁄8 211⁄16 11⁄4 1⁄2 415⁄16 15⁄8 3⁄8 GREENATL500-12 1⁄2 211⁄16 11⁄4 1⁄2 415⁄16 125⁄32

3⁄8ATL500-58 5⁄8 211⁄16 2 3⁄4 511⁄16 125⁄32

3⁄8ATL600-12 1⁄2 211⁄16 2 3⁄4 513⁄16 129⁄32

11⁄32 BLACKATL750-12 1⁄2 27⁄8 11⁄4 1⁄2 51⁄4 21⁄8 3⁄8ATL750-58 5⁄8 27⁄8 2 3⁄4 61⁄32 21⁄8 3⁄8

8 Str.

6 Str.

4 Str.

2 Str.

1/0 Str.

2/0 Str.

3/0 Str.

4/0 Str.

300 kcmil

750 kcmil

500 kcmil

1 Str.

250 kcmil

600 kcmil

C-9


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Comp

ress

ion

C-10


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• Also listed for use with copper conductor

• Made of high-conductivity seamless aluminum tubing


• Chamfered barrels for ease of installation

• Can be used for high-voltage application up to 35 kV, provided high-voltage insulationtechniques are used

• Color-coded for quick, easy die identification

• Prefilled with oxide inhibiting compound

• UL Listed when installed with Blackburn, Burndy, T&B or Anderson tools

Made of high-conductivity seamless aluminum tubing,tin-plated for corrosion resistance.Type ATL — Aluminum Two-Hole Lugs

Chamfered barrels enable easier installation.

Type ASP – Aluminum Splices

CONDUCTOR DIMENSIONS (IN.) DIESIZE STUD COLOR

CAT. NO. (CU) SIZE A B C D L W T CODE

ATL102-38 1/0 Str. 3⁄8 15⁄32 21⁄163⁄8 1 319⁄32

7⁄8 3⁄16

ATL102 1Str. 13⁄16 3 1⁄2 13⁄4 49⁄1615⁄16

3⁄16

ATL202 2/0 Str. 13⁄16 33⁄8 3⁄4 13⁄4 5 31⁄327⁄32 OLIVE

ATL302 3/0 Str. 111⁄32 33⁄8 3⁄4 13⁄4 55⁄32 11⁄167⁄32 RUBY

ATL402 4/0 Str. 17⁄8 3 1⁄2 13⁄4 55⁄8 13⁄161⁄4 WHITE

ATL2502 250 kcmil 21⁄32 3 1⁄2 13⁄4 525⁄32 19⁄321⁄4 RED

ATL3002 300 kcmil 2 3 1⁄2 13⁄4 57⁄8 13⁄8 9⁄32 BLUEATL3502 350 kcmil 211⁄16 3 1⁄2 13⁄4 69⁄16 11⁄2 5⁄16 BROWNATL4002 400 kcmil 211⁄16 3 1⁄2 13⁄4 611⁄16 15⁄8 3⁄8 GREENATL5002 500 kcmil 211⁄16 3 1⁄2 13⁄4 611⁄16 125⁄32

3⁄8 PINKATL6002 600 kcmil 211⁄16 3 1⁄2 13⁄4 613⁄16 129⁄32

11⁄32 BLACKATL7502 750 kcmil 27⁄8 3 1⁄2 13⁄4 71⁄8 21⁄8 3⁄8 N/A

1/0 Str. TAN

1⁄2

3⁄8

CONDUCTOR SIZE LENGTH DIE COLOR CAT. NO. (AL OR CU) L (IN.) CODE

ASP8 8 Str. 11⁄4 BLUEASP6 6 Str. 15⁄8 GRAYASP4 4 Str. 17⁄8 GREENASP2 2 Str. 17⁄8 PINKASP1 1 Str. 23⁄8 GOLDASP10 1/0 Str. 23⁄8 TANASP20 2/0 Str. 21⁄2 OLIVEASP30 3/0 Str. 27⁄8 RUBYASP40 4/0 Str. 33⁄4 WHITE

ASP250 250 kcmil 4 REDASP300 300 kcmil 4 BLUEASP350 350 kcmil 37⁄8 BROWNASP400 400 kcmil 47⁄8 GREENASP500 500 kcmil 5 PINKASP600 600 kcmil 51⁄8 BLACKASP750 750 kcmil 53⁄8 N/AASP1000 1,000 kcmil 6 N/A


• Also listed for use with copper conductor

• Made of high-conductivity seamlessaluminum tubing


• Chamfered barrels for ease of installation

• Can be used for high-voltage applicationup to 35 kV, provided high-voltageinsulation techniques are used

• Color-coded for quick, easy die identification

• Prefilled with oxide inhibiting compound

• UL Listed when installed with Blackburn,Burndy, T&B or Anderson tools

Tool and Die Index for Color-Coded Compression Connectors

Compression

Short Barrel — Types CTL, CTL-2 and CSPCOPPER BLACKBURN TOOLS BURNDY TOOLS T&B TOOLS ANDERSON TOOLSSTRAND DIE CRIMPS MECH. CRIMPS CRIMPS CRIMPS HYD. CRIMPS CRIMPS CRIMPS CRIMPS CU VC6† VC7†

WIRE COLOR MECH. PER NRG PER HYD. PER MECH. PER Y35, PER MECH. PER MECH. PER HYD. PER WIRE VC6FT VC7FT VC8C††

SIZE CODE 0D58 END 2506 END JB12B• END MY29-3 END Y39, Y46 END TBM5S END TBM8S END TBM15 END RANGE CRIMPS PER END

8 RED 7⁄32 3 ** 1 B71CH 1 ** 1 13454 2 13461 2 21 26 Blue J 1⁄4 3 ** 1 B73CH 1 ** 1 U5CRT 2 13454 2 13461 2 24 24 Gray 5⁄16 3 ** 1 B74CH 1 ** 1 U4CRT 2 13454 2 13461 2 29 23 White ** 2 ** 2 U3CRT 22 Brown 3⁄8 4 ** 2 B75CH 1 ** 2 U2CRT 2 13454 2 13461 2 33 2 6–2 1* 21 Green P 4 ** 2 B05CH 1 ** 2 U1CRT 2 13455 3 13462 3 37 2 6–1 1 2

1/0 Pink 1⁄2 4 ** 2 B06CHI 2 ** 2 U25RT 2 13455 3 13462 3 42H 3 6–1/0 1 22/0 Black 17⁄32 4 ** 2 B72CH 1 ** 2 U26RT 2 13455 3 13462 3 45 2 4–2/0 1 23/0 Orange 9⁄16 4 ** 2 B08CH 1 ** 2 U27RT 2 13455 4 13462 4 50 2 2–3/0 2 24/0 Purple 5⁄8–1 4 ** 2 B09CH 2 ** 2 U28RT 2 13456 4 13463 4 54H 3 1–4/0 2 2250 Yellow 11⁄16 4 ** 2 B26CH 2 ** 2 U29RT 2 13456 4 13463 4 62 2 1/0–250† 2 2

300White B10CHI

B10CH2 U30RT 2 13465 4 66 2 2/0–300† 2 2

350 Red B11CH 2 U31RT 2 13465 4 71H 3 3/0–350† 2 3400 Blue B11CH 2 U32RT 3 13467 4 76 2 4/0–400† 2 3

Brown B12CHI500

B12CH2 U34RT 3 13468 5 87H 3 4/0–500V 2 3

600 Green B36CH1 3 U36RT3 3 94H 3 250–6003

VC7FT onlyBlack B39CH1 3 4

7506039RT2 1

U39RT3 3 106H 3 500–750VC7FT only

2

1000 — 6044RT2 1 P44RT4 4 125H 4 750–1000 2

REDBLUEGRAYWHITEBROWNGREENPINK

BLACKORANGEPURPLEYELLOW

REDBLUE

BROWN

GREEN

BLACK

WHITE

C-11


800.816.7809Fax: 901.252.1354


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Long Barrel — Types CTL-L, LCN and CUCOPPER BLACKBURN TOOLS BURNDY TOOLS T&B TOOLS ANDERSON TOOLSSTRAND DIE CRIMPS MECH. CRIMPS CRIMPS CRIMPS HYD. CRIMPS CRIMPS CRIMPS CRIMPS CU VC6† VC7V

WIRE COLOR MECH. PER NRG PER HYD. PER MECH. PER Y35, PER MECH. PER MECH. PER HYD. PER WIRE VC6FT VC7FT VC8C††

SIZE CODE 0D58 END 2506 END JB12B• END MY29-3 END Y39, Y46 END TBM5S END TBM8S END TBM15 END RANGE CRIMPS PER END

8 Red 7⁄32 4 ** 2 B71CH 2 ** 2 13454 2 13461 2 21 36 Blue J 1⁄4 4 ** 2 B73CH 2 ** 2 U5CRT 2 13454 2 13461 2 24 34 Gray 5⁄16 4 ** 2 B74CH 2 ** 2 U4CRT 2 13454 2 13461 2 29 33 White ** 3 ** 2 U3CRT 22 Brown 3⁄8 5 ** 3 B75CH 2 ** 3 U2CRT 2 13454 2 13461 2 33 3 6-2 2 41 Green P 5 ** 3 B05CH 2 ** 3 U1CRT 2 13455 4 13462 3 37 3 6-1 2 5

1/0 Pink 1⁄2 5 ** 3 B06CHI 2 ** 3 U25RT 2 13455 4 13462 4 42H 4 6-1/0 2 52/0 Black 17⁄32 5 ** 3 B72CH 2 ** 3 U26RT 2 13455 4 13462 4 45 3 4-2/0 2 53/0 Orange 9⁄16 5 ** 4 B08CH 2 ** 4 U27RT 3 13455 6 13462 6 50 3 2-3/0 3 64/0 Purple 5⁄8-1 6 ** 4 B09CH 3 ** 4 U28RT 3 13456 6 13463 6 54H 5 1-4/0 3 6250 Yellow 11⁄16 6 ** 4 B26CH 3 ** 4 U29RT 3 13456 6 13463 6 62 3 1/0-250 3 6

300White B10CHI

B10CH3 U30RT 3 13465 6 66 3 2/0-300 3 6

350 Red B11CH 3 U31RT 4 13465 6 71H 4 3/0-350 3 6400 Blue B11CH 4 U32RT 4 13467 6 76 3 4/0-400 3 6

Brown B12CHI500

B12CH4 U34RT 5 13468 8 87H 4 4/0-500 3 6 2†††

600 Green B36CH1 6 U36RT3 5 94H 4 250-6008

VC7FT only3††††

Black B39CH1 6 9750

6039RT2 2U39RT3 6 106H 6 500-750

VC7FT only4

1000 — 6044RT2 2 P44RT4 6 125H 5 750-1000 2

REDBLUEGRAYWHITEBROWNGREENPINK

BLACKORANGEPURPLEYELLOW

REDBLUE

BROWN

GREEN

BLACK

WHITE

* CSA Listed range 4-2 with YC6 and VC6FT

** Adjustable Indent Tool.No insert dies required

• JB12A, JB12B, HCT1239, HCT7508-12,HCT7508H

1 HCT7508-12, HCT1239, HCT7508H only2 JB60A, JB60B only3 Y39, Y46 only4 Y46 only

† Users of VC6 and VC7 tools must strip offan extra 15⁄8" of insulation from end ofcable to permit removal of tool overconductor sizes 250 MCM and largeron CU connectors

†† Also use VC8 tool with aluminum nibs††† VC8 tool crimps 500 MCM only†††† VC8 tool crimps 500-600 MCM only


Comp

ress

ion

C-12


800.816.7809Fax: 901.252.1354


www.tnb.com

For Flexible Rope Stranded or Flexible Stranded Tinned Copper Locomotive Conductor, Welding Cable and Portable Cord

Short Barrel — Types CTL, CTL-2 and CSPCONDUCTOR TYPE BLACKBURN TOOLS BURNDY TOOLS T&B TOOLS ANDERSON TOOLS

STRANDED HYD. CU WIRECU DIE CRIMPS CRIMPS Y35 CRIMPS CRIMPS RANGE FOR VC6† VC7†

LOCOMOTIVE WELDING PORTABLE AWG COLOR HYD. PER MECH. PER Y39 PER HYD. PER LOCOMOTIVE VC6FT VC7FT VC8C††

SIZE STANDING CABLE CORD SIZE CODE JB12B* END MY29-11 END Y46 END TBM15 END CABLE CRIMPS PER END

6 37/24 — 8 8 Red B71CH 1 ** 1 — — 21 2

6 61/24 6 6 6 Blue B73CH 1 ** 1U5CD-1Y34PR3

1 24 2

U4CD-15 91/24 4 Gray B74CH 1 ** 1

Y34PR1 29 2

4 105/24 4 4 3 White ** 2U3CD-1Y34PR

1

U2CD-13 125/24 3 3 2 Brown B75CH 1 ** 2

Y34PR1 33 2 4-3 1 2

2 150/24 2 2 1 Green B05CH 1 ** 2U1CD-1Y34PR

1 37 2 4-2 1 2

U250-11 225/24 1 1 1/0 Pink B06CHI 2 ** 2

Y34PR1 42H 3 4-1 1 2

1/0 275/24 1/0 1/0 2/0 Black B72CH 1 ** 2U26CD-1Y34PR

1 45 2 4-1/0 1 2

U270-12/0 325/24 2/0 2/0 3/0 Orange B08CH 1 ** 2

Y34PR2 50 2 2-2/0 2 2

— — 3/0 3/0 4/0 Purple B09CH 2 ** 2U280-1Y34PR

2 54H 3

U290-13/0 450/24 4/0 250 Yellow B26CH 2 ** 2

Y34PR32 62 2 1/0-3/0† 2 2

4/0 550/24 4/0 300 WhiteB12CHI

2U300-1

B12CH Y34PR32 66 2 2/0-4/0† 2

U310-1263 650/24 300 Red B11CH 2

Y34PR32 71H 3 3/0-263† 2 3

313 775/24 400 Blue B11CH 2Y320-1Y34PR3

2 76 2 4/0-313V 2 3

B10CHI U340-1373 925/24 500 Brown

B10CH2

Y34PRV87H 3 4/0-373† 2 3 2†††

444 1100/24 600 Green B36CH 3C360 3

Y46PR42 94H 3 262-444

VC7FT Only2†††

B39CH1 C390 4535 1325/24 750 Black

6039RT21

Y46PR42 106H 3 373-535

VC7FT Only2

646 1600/24777 1925/24 1000 — 6044RT2 1

C440Y46PR4

2 125H 4 535-777 2

RED

BLUE

GRAY

WHITE

BROWN

GREEN

PINK

BLACK

ORANGE

PURPLE

YELLOW

RED

BLUE

BROWN

GREEN

BLACK

WHITE

** Adjustable Indent Tool. No insert dies required

* JB12A, JB12B, HCT7508-12, HCT7508H, HCT12391 HCT7508-12, HCT7508H, HCT1239 only2 JB60A, JB60B only3 Y39 only4 Y48B only

† User of VC6 and VC7 tools must strip off an extra 15⁄8" of insulation from end of cable to permit removal of tool over conductor sizes 250 MCMIL and larger on CSP connectors†† Also use VC8 tool with aluminum nibs††† VC8 tool crimps 500 KCMIL only


For Flexible Rope Stranded or Flexible Stranded Tinned Copper Locomotive Conductor Welding Cable and Portable Cord

Compression

C-13


800.816.7809Fax: 901.252.1354


www.tnb.com

Long Barrel — Types CTL-L, LNC and CUCONDUCTOR TYPE BLACKBURN TOOLS BURNDY TOOLS T&B TOOLS ANDERSON TOOLS

STRANDED HYD. CU WIRECU DIE CRIMPS CRIMPS Y35 CRIMPS CRIMPS RANGE FOR VC6† VC7†

LOCOMOTIVE WELDING PORTABLE AWG COLOR HYD. PER MECH. PER Y39 PER HYD. PER LOCOMOTIVE VC6FT VC7FT VC8C††

SIZE STANDING CABLE CORD SIZE CODE JB12B* END MY29-11 END Y46 END TBM15 END CABLE CRIMPS PER END

8 37/24 — 8 8 Red B71CH 2 ** 2 — — 21 3

6 61/24 6 6 6 Blue B73CH 2 ** 2U5CD-1Y34PR3

2 24 3

U4CD-16 91/24 4 Gray B74CH 2 ** 2

Y34PR2 29 3

4 105/24 4 4 3 White ** 3U3CD-1Y34PR

2

U2CD-13 125/24 3 3 2 Brown B75CH 2 ** 3

Y34PR2 33 3 4-2 2 4

2 150/24 2 2 1 Green B05CH 2 ** 3U1CD-1Y34PR

2 37 3 4-2 2 5

U250-11 225/24 1 1 1/0 Pink B06CHI 3 ** 3

Y34PR2 42H 4 4-1 2 5

1/0 275/24 1/0 1/0 2/0 Black B72CH 2 ** 3U26CD-1Y34PR

2 45 3 4-1/0 2 5

U270-12/0 325/24 2/0 2/0 3/0 Orange B08CH 2 ** 4

Y34PR2 50 3 2-2/0 3 6

— — 3/0 3/0 4/0 Purple B09CH 3 ** 4U280-1Y34PR

3 54H 5

U290-13/0 450/24 4/0 250 Yellow B26CH 3 ** 4

Y34PR33 62 3 1/0-3/0† 3 6

4/0 550/24 4/0 300White B12CHI U300-1

B12CH3

Y34PR33 66 3 2/0-4/0† 3 6

U310-1263 650/24 350 Red B11CH 3

Y34PR33 71H 4 3/0-263† 3 6

313 775/24 400 Blue B11CH 2Y320-1Y34PR3

3 76 3 4/0-313† 3 6

Brown B2CHI U340-1373 925/24 500

B12CH4

Y34PR387H 3 4/0-373V 3 6 3†††

444 1100/24 600 Green B36CH 6C360 8

Y46PR42 94H 4 262-444

VC7FT Only3†††

Black B39CH1 C390 9535 1325/24 750

6039RT22

Y48PR42 106H 6 373-535

VC7FT Only4

646 1600/24777 1925/24 1000 — 6044RT2 2

C440Y46PR4

2 125H 5 535-777 4

C4601111 2750/24 1500 — 6030AH2 2

Y46PR42 — — 1111 — — 4

RED

BLUE

GRAY

WHITE

BROWN

GREEN

PINK

BLACK

ORANGE

PURPLE

YELLOW

RED

BLUE

BROWN

GREEN

BLACK

WHITE

** Adjustable Indent Tool. No insert dies required

* JB12A, JB12B, HCT7508-12, HCT7508H, HCT12391 HCT7508-12, HCT7508H, HCT1239 only2 JB60A, JB60B only3 Y39 only4 Y48B only

† User of VC6 and VC7 tools must strip off an extra 15⁄8" of insulation from end of cable to permit removal of tool over conductor sizes 250 MCMIL and larger on CSP connectors†† Also use VC8 tool with aluminum nibs††† VC8 tool crimps 500 KCMIL only


Comp

ress

ion

C-14


800.816.7809Fax: 901.252.1354


www.tnb.com

• JB12A, JB12B, HCT7508-12, HCT1239

** Adjustable Indent Tool. No insert dies required1 JB60A, JB60B only2 Y46 only3 Y39 only† Users of VC6 and VC7 tools must strip off an extra 15⁄8" of insulation from end of cable to permit removal of tool over conductor sizes 250 MCM and larger on CU connectors†† VC6FT tool only††† With AL nibs for VC8C

One and Two Hole Lugs, Splices — Types ATL and ASPAL OR CU BLACKBURN TOOLS BURNDY TOOLS T&B TOOLS ANDERSON TOOLSSTRAND DIE CRIMPS MECH. CRIMPS CRIMPS CRIMPS HYD. CRIMPS CRIMPS CRIMPS CRIMPS AL OR CU VC6†

WIRE COLOR MECH. PER NRG PER HYD. PER MECH. PER Y35, PER MECH. PER MECH. PER HYD. PER WIRE VC6FT VC8CSIZE CODE 0D58 END 2506 END JB12B• END MY29-3 END Y39 END TBM5S END TBM8S END TBM15 END RANGE CRIMPS PER END

8 Blue 1⁄4 2 ** 1 B73CH 1 ** 1 U8CABT 1 13454 2 13461 2 24 26 Gray 5⁄16 2 ** 1 B74CH 1 ** 1 U6CABT 2 13454 2 13461 2 29 24 Green P 3 ** 2 B05CH 1 ** 2 U4CABT 2 13455 2 13462 2 37 22 Pink 1⁄2 4 ** 2 B06CHI 2 ** 2 U2CABT 2 13455 3 13462 3 42H 3 6-2 21 Gold 1⁄2-1 3 ** 2 B06CHI 2 ** 2 U1CABT 2 13455 3 13464 3 45 2 4-1 2

1/0 Tan 9⁄16 4 ** 2 B06CH 2 ** 2 U25ART 2 13457 3 13464 3 50 2 6-1/0 22/0 Olive 5⁄8-1 4 ** 2 B09CH 2 ** 2 U26ART 2 13457 3 13464 3 54H 3 4-2/0 23/0 Ruby 688 5 ** 2 B26CH 2 ** 2 U27ART 2 13457 3 13464 3 60 2 4-3/0 24/0 White 781 5 ** 2 B10CHI 2 ** 2 U28ART 2 13457 3 13465 4 66 3 2-4/0 2250 Red 781 5 ** B11CH 3 ** 2 U29ART 2 13473 4 13466 5 71H 4 1/0-250† 2300 Blue 840 B11CH 3 U30ART 2 76 2 1/0-300†350 Brown B12CHI 4 U31ART 2 13468 7 87H 4 2/0-350† 2400 Green B36CH 6 U32ART 4 94 2 3/0-400† 2500 Pink B76CH 4 U34ART 4 99H 4 4/0-500† 2

350-600 AL600 Black 6039RT1 2 U36ART 4 106 2

350-600 CU3††

750 6024AH1 1 U39RT22 4 U39ART-23 4 125H 5500-750 AL

600 CU2†††

1000 — 6030AH1 2 P44ART2 3 150H 5 750-1000 AL 2†††

BLUEGRAY

GREENPINK

PINK

GOLDTAN

OLIVERUBYWHITEREDBLUE

BROWNGREEN

BLACK

tnb09 wrtrm ofc&obc ez:tnb09 wrtrm ofc&obc · compression connectors — quick reference...

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