toolmaker solutions by ceratizit highlights 2016
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TOOLMAKER SOLUTIONS BY CERATIZIT
HIGHLIGHTS 2016 WOOD AND METAL WORKING
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You can now benefit from our enhanced programme of high-performing carbide grades for your tool production – be it for the sawing of metal, wood and other materials, or for the milling and planing of wood. We've replaced many of our tried and tested products with new, chrome KCR carbide grades. Thanks to an optimised hardness and toughness, these new grades provide you an even greater process security and better economic efficiency giving increased tool life combined with excellent cutting quality. In our grade overview, you can also find our best selling styles and grades for metal saw tips. Toolmaker Solutions is sure to offer you the right solution for every application – see for yourself ...
Your CERATIZIT team
Dear customers,
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HIGHLIGHTS 2016CONTENTS
Contents
▲ GRADE OVERVIEW 4
▲ METAL SAWING 6
▲ WOOD SAWING 10
▲ WOOD MILLING AND PLANING 12
▲ MACHINING OF OTHER MATERIALS 16
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GRADE OVERVIEW
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Grade BinderHardness
Fracture toughness (SEVNB)
Transverse rupturestrength
Grain size HV10 HRA [MPa*m½] [MPa]
KCR02+ 2.0 % Nano 2250 95.0 7.5 2400KCR05+ 3.0 % Ultrafine 2160 94.5 7.8 2900KCR06 3.0 % Submicron 1950 93.6 8.5 2300KCR08 4.2 % Submicron 1920 93.4 8.7 2600KCR10 4.0 % Fine 1780 92.8 10.1 2800KCR32 10.0 % Coarse 1140 87.7 21.0 2600HE40 20.0 % Ultrafine 1250 88.8 12.1 3500CTOPP10 10.0 % Submicron 1570 91.6 10.0 3000CTMPP03* 3.0 % Submicron 1950 93.5 8.2 2300
Grades for wood working
Grade BinderHardness
Fracture toughness(SEVNB)
Transverse rupturestrength
Grain size HV10 HRA [MPa*m½] [MPa]
K-GradesKCR05+ 3.0 % Ultrafine 2160 94.5 7.8 2900KCR10 4.0 % Fine 1780 92.8 10.1 2800CTS12D 6.0 % Submicron 1800 92.9 8.8 3700CTS18D 9.0 % Submicron 1610 91.9 11.0 3700CTS24D 12.0 % Submicron 1480 90.9 12.5 4000
P-GradesS25T (P25) 9.5 % Medium 1550 91.5 10.5 2500S25U*(P25) 9.0% Fine 1490 91.0 10.2 2700S40T (P40) 11.0 % Fine 1440 90.6 13.5 2400S40U (P40) 13.5 % Fine 1400 90.3 11.0 2000SMX (P20/P25) 11.0 % Fine 1550 91.5 10.0 2200
Grades for metal sawing
* CB CERATIZIT Production
GRADE OVERVIEW
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METAL SAWING
METAL SAWING
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Metal sawing
No matter if it's for band saws or circular saws, with Toolmaker Solutions by CERATIZIT you'll find a variety of saw tips and cylinders for metal working. All of our presented carbide grades are surface treated, ready-to- braze and suitable for PVD coating. For our band sawing blanks we offer cobalt and nickel coating suitable for resistance welding.
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METAL SAWING
20771 (radius) 20772 (chamfer) 381113.70 x w x 2.50
506614.32 x w x 2.70
602293.00 x w x 2.50
602304.70 x w x 2.50
Standard tip geometries:
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Tool life/Performance: Optimum •••• Very good ••• Good •• Suitable • Other grades are available upon request. * with coating
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METAL SAWING
Grade Steel Stainless Hastelloy/Inconel/Titanium Non-ferrous
KCR10 ••••CTS12D •••CTS18D •••• ••• •••CTS18D* •••• ••••CTS24D •••
Tips for band saws
Grade Steel Stainless Tube withoutweld seam
Tube with weld seam Cast Iron Non-ferrous Sandwich
materialKCR05+ ••••KCR10 •••CTS12D •••CTS18D •••CTS18D* ••••CTS24D S25T •• •••S25T* ••• ••••S25U •• ••S25U* ••• •••S40T •• •• •••S40U • • ••SMX •••
Tips for circular saws
Hastelloy/Inconel
Titanium
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WOOD SAWING
WOOD SAWING
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Grade Wood
KCR10 ••••KCR32 •••CTS18D •••
Tips for band saws
Wood sawing
Improved carbide grades for wood sawing offer you even more flexibility: whether it's for soft or hardwood or for the sawing of fibre or particle boards, our KCR grade saw tips have successfully proved themselves in the market since their introduction in 2015.
Tool life/Performance: Optimum •••• Very good ••• Good •• Suitable • Other grades are available upon request.
Grade Winterprimary wood
Summerprimary wood Softwood Hardwood Chipboard MDF HDF
KCR02+ •••• •••• ••••KCR05+ ••• •••KCR06 ••• •• •• ••KCR10 •• •••• •••• •• • •KCR32 •••• •••CTOPP10 •• ••CTMPP03 •• •• ••
Tips for circular saws
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WOOD MILLING AND PLANING
WOOD MILLING AND PLANING
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Wood milling and planing
Toolmaker Solutions by CERATIZIT offers you a comprehensive range of products and semi-finished products for the planing and milling of wood: with rods, knives or blanks manufactured in chrome carbide grades. You'll always find the right solution for your application.
Tool life/Performance: Optimum •••• Very good ••• Good •• Suitable • Other grades are available upon request.
Grade Hardwood Softwood Chipboard MDF HDF
KCR05+ •• • ••• •••• ••••KCR06 ••• •• •• •• ••CTOPP10 • •• • • •
Rods
Grade Hardwood Softwood Chipboard MDF HDF
KCR06 ••• • ••• ••• •••CTOPP10 •• •• •• • •MG18 ••• •• •• • •
Rectangular strips
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Tool life/Performance: Optimum •••• Very good ••• Good •• Suitable • Other grades are available upon request.
Grade Hardwood Softwood Chipboard MDF HDF
KCR02+ •••• •••• ••••KCR08 •••• •• ••• ••• •••CTOPP10 •• ••• • • •HE40 ••••
Blanks and indexable knives
Grade Hardwood Softwood Chipboard MDF HDF
CTOPP10 ••• ••• •• •• ••MG18 ••• ••• •• •• ••HPS •• •• • • •
Planer blades
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MACHINING OF OTHER MATERIALS
MACHINING OF OTHER MATERIALS
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Machining of other materials
For the machining of special materials such as plas-tics and composite materials, Toolmaker Solutions by CERATIZIT offers you saw tips, blanks and rectangular strips made of corrosion-resistant carbide grades. If you have another special cutting material requirement, we can provide you a suitable grade solution.
Tool life/Performance: Optimum •••• Very good ••• Good •• Suitable • Other grades are available upon request.
Grade Plastics
KCR02+ ••••KCR08 ••CTOPP10 •
Blanks and indexable knives
Grade Plastics
KCR06 ••••CTOPP10 •••
Rectangular strips
Grade Plastics Sandwich
KCR05+ ••• •••KCR06 ••
Rods
Grade Plastics Sandwich
KCR02+ ••••KCR05+ ••• •••KCR06 ••KCR10 ••
Saw tips
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Bosnia and HerzegovinaPROCEDOBIH-71 320 Vogošća-Sarajevo Nova industrijska zona bb T. + 387 (0)33 424 – 351E. [email protected]
BulgariaKAME LtdBGR-1331 Sofia Bansko shose 23 T. +35 9 2 9633361 www.kame.bg
ColombiaEurosierras S.A.S. COL-KRA 44A 31-112 Medellin / Colombia T. 05743229108 E. [email protected]
PolandRodelMrs. E. CIURAKOWSKAPL-05-506 Magdalenka ul. Okrezna 34 T. +48 22 757 7938T. +48 22 757 9774 E. [email protected]
RomaniaS.C. Metal Disc S.R.LROU-077086 FundeniStr.Doinei nr. 55T. +40 21 240 40 89E. [email protected]
RussiaCRI LLCM. Dimitri AlexandrovRUS-117449 MOSCOWKar'er street 2A bld 1 – room 007 T. +7 4952294972 T. +7 49952294972
South AfricaTechnical + General Distribution ZAF-2194 Randburg 93 Milner Road T. 118864122
UkrainePE Mukiyevskaya Elena Alekseevna UKR-121 03048 Kiev Pulyua street 3/ app T. +38 044 246 02 81 E. [email protected]
United StatesGrasche USA, Inc.US-28602 Hickory, NC240 Performance Dr, SE. T. (828) 322-3253 x 109 F. (828) 322-6459 E. [email protected]
United StatesSoutheast Tool, IncChuck Hicks T. 877-465-7012 F. 866-945-9433 E. [email protected] www.southeasttool.com
WORLDWIDE THERE FOR YOU – YOUR DISTRIBUTION PARTNER NETWORK
Headquarters:
CERATIZIT S.A. LU-8232 MamerT. +352 31 20 85-1E. [email protected]
www.ceratizit.com
WorldwideCERATIZIT Luxembourg S.à r.l. LU-8232 MamerT. +352 31 20 85-1E. [email protected]
BrazilCERATIZIT América Latina Ltda.BR-06453-002 Barueri, São PauloT. +55 11 4133 2300E. [email protected]
ChinaCB-CERATIZIT XiamenCN-361022 Xiamen (Jimei), ChinaT. +86 592 666 1000
IndiaCERATIZIT India Pvt. Ltd.IN-Bengaluru 560099T. +91 80 4043 1262E. [email protected]
ItalyCERATIZIT Italia S.p.A.IT-22040 Alserio (CO)T. +39 031 6349 211E. [email protected]
NetherlandsCERATIZIT Nederland B.V.NL-4707 AT RoosendaalT. +31 165 55 08 00E. [email protected]
Spain / PortugalCERATIZIT Ibérica S.L.ES-28031 MadridT. +34 91 351 0609E. [email protected] 16
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