top class high accuracy roundness cylindrical profile
TRANSCRIPT
RONDCOM NEX DXRONDCOM NEX SD* Equipped off-set typed CNC detecting holder with RONDCOM NEX Rs 300 system
Top class high accuracy roundness cylindrical profile measuring instrument
Rotation accuracy (0.02 + 3.2 H/10000) µmEquipped with full new function and meets a need of machined parts high accuracy measurement.It is a top class high accuracy roundness cylindrical profi le measuring instrument.
Opposed diameter measuring function patented
Superior feature to measure inner/ outer diam-eter with high repeatability.Measure a workpiece at angles of 0 and 180 degrees on the table.The evaluation algorithm implemented as the standard to correct the errors by temperature change and generatrix line shifting, performs highly-precise diameter measurement.
R-axis taper following function*The straightness of tapered surface can be measured by the function.Taper angle and straightness can be mea-sured even if it excess the range of the detector.* Taper angle may have an impact on the measurement accuracy at straightness. Contact us for details.
Measure at an angle of0 degrees
Move from 0 degrees to 180 degrees
Measure at an angle of180 degrees
Example of the measurement
RONDCOM NEX SURFCOM 5000
36.202 ° 18.085 ° (36.170 °)Example of the measurement
Comparison of the measurement results, by the high accuracy contour measuring instrument (SURFCOM 5000) and by RONDCOM NEX.
Dedicated catalog is available.
Roundness and Cylindrical ProfileMeasuring Instruments Table-Rotating Type CNC Measuring Instrument
Roundness and Cylindricity Profile Measuring Instruments20
CNC upgrade availableTo meet the needs of many users, it is now possible to upgrade a manual machine to a CNC machine. The CNC conversion is amazingly easy and makes no change to the installation space. If you have installed a manual machine because only a small quantity of workpieces had to be measured, the machine can be upgraded in the same space whenever necessary.
*Excepts ROUNDCOM NEX Rs sries and sries.
Offset CNC detector holder RONDCOM NEX 300 system standard accessory
A mechanism enabling the measurement of various shapes of workpieces without interference with the R axis is provided as a standard feature. The manual type, which is mounted on the NEX100/200 systems, features an easy operation that switches between outer diameter measurement and plane measurement of the top surface only by pushing down the holder. The CNC type, which is mounted on the NEX 300 system, can control the detector posture fully automatically for the measurement of inner and outer diameters, top and bottom surfaces and tapered surface, etc., and signifi cantly improves the measurement effi ciency. Since the detectors of the manual type holder and the CNC type holder are common, if you have both, you do not need to keep a spare detector for maintenance, which results in cost reduction.
NEX 200/300NEX 100
Conventional measuring instrument
RONDCOM NEX 100 and NEX 200/300 series
Upgrade can be performed at the site.
Repurchase
RONDCOM
CNCmachine
Manualmachine
RONDCOM
RONDCOM NEX DX type
Almost maintenance-free by automatic lubrication to column.
Automatic lubrication function mounted on Z-axis column
Minimization of effect of disturbance from air-conditioner and others by functional design.
Full-covered main body and columnThe linear expansion coeffi cient of ceramic is smaller and weighs half of iron but the material is harder. Its weight is reduced but higher in rigidity and additionally it is hardly affected by changes in environmental temperature.
Weight saving and high rigidity by employing ceramics for R-axis arm
Adopting SUS for the table frees from rust.Unnecessity of oil coating, Maintenance-free.
In case of measurement using tilt adjusting function, it is not necessary to set up the measuring height.
Rust proof by adopting SUS table
Equipped optical linear scale in Z-axis column
Extend the centering stroke to ±5 mm by extending the table diameter to Φ 235 mm.
Extension of centering stroke
Innovative approach to measurement with new concept All-in-one software for measurement and analysis based on electronic form system.
ACCTeeIntegrated Analysis Software
PrinterWith drawer mechanism.
Spiral cylindricity measurement by combining table rotation with rectilinear movement. Unnecessity of Z positioning saves 30% of cylindricity measurement time compared to conventional manner.
Spiral cylindricity measuring function
Storage partfor PC
patented
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Roundness and Cylindricity Profile Measuring Instruments 21
Measurement of the fi rst workpiece (location)
Measurement of multiple workpieces (locations) with no changeover by moving the table in X/Y directions
Shared Option for RONDCOM NEX Series
XY-Axis Automatic Stage
Labor-saving solution achieving significantreductions in the operator's workload
When attached to RONDCOM NEX Rs α 300 DX-22
NEW
Continuous measurement of multiple workpieces/locations with no changeover Patend pendingContinuous measurement of multiple workpieces/locations saves the trouble of changeover, achieving reductions in time and labor required for measurement.Data of different evaluation items such as roundness and cylindricity as well as surface roughness, lead and twist (by attaching on RONDCOM NEX Rs/NEX Rs series) can be automatically captured at once for multiple workpieces.The supplied counterweight offsets eccentric loads during the table feeding and realizes a highly accurate measurement in a wide range of stroke.
Can be freely attached, removed,and capable of being retrofittedSince it can be attached and removed by customer, customer can choose between the standard table and the XY-axis automatic stage depending on the workpiece.As this option is available for retrofi tting, it can be attached to an existing machine*.
*By modifying part of the table of the measuring machine at the site.
Roundness and Cylindrical ProfileMeasuring Instruments Table-Rotating Type CNC Measuring Instrument
Roundness and Cylindricity Profile Measuring Instruments24
Item Specifications of RONDCOM NEX serieswith XY-axis automatic stage
Drive rangeCx-axis (mm) 200 (±100)
Cy-axis (mm) 100 (±50)
WorkpieceLoadable range (mm) Ф 300 from the center of XY-axis automatic stage's table
Max. loadable weight (kg) 5
Drive speed of the table (mm/s) Max. 20
Rotational Accuracy *
Radial direction (µm) (0.08 + 6H/10000)
Axial direction (µm) (0.08 + 6R/10000)
Z-axis Parallelism (µm/mm) 0.5/150
Installation dimensions and weight
Width x Depth x Height (mm) 540 x 356 x 132
Height from the upper surface of the machine's table to the upper surface of XY-axis automatic (mm)stage's table
120
Weight (kg) Approx. 20 (except for the standard equipped counterweights)
Applicable model RONDCOM NEX / NEX 200/300RONDCOM NEX Rs / NEX Rs 200/300
Storage place of counterweight Table(Workpiece loadable range)
9─M5 Depth: 7.5
* JIS B 7451-1997 compliant. H is the height of the measurement point from the upper surface of the machine's table in mm,R is the distance from the rotational center of the machine's table in mm
●The other specifi cation items conform to the Specifi cations of RONDCOM NEX series
External view
Specifications
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Roundness and Cylindricity Profile Measuring Instruments 25
980720 225
245
Max. measuring diameter φ300
φ235
800
1070
to 1
370
700
1095
(500
mm
col
umn)
895(
300
mm
col
umn)
330
Max
.mea
surin
g he
ight
500
(500
mm
col
umn)
Max.m
easu
ring h
eight
300
(300 m
m co
lumn)
System rack (option)E-DK-S24A
Anti-vibration table (option)E-VS-R16B
780
580
800
980720 225
245
Max. measuring diameter φ300
φ235
800
1070
to 1
370
700
1095
(500
mm
col
umn)
895(
300
mm
col
umn)
330
Max
.mea
surin
g he
ight
500
(500
mm
col
umn)
Max.m
easu
ring h
eight
300
(300 m
m co
lumn)
System rack (option)E-DK-S24A
Anti-vibration table (option)E-VS-R16B
780
580
800
SD
820
90
1330
1000
740
1000
1400
245Max. measuring diameter
φ300
1770
(500
mm
col
umn)
Max
.mea
surin
g he
ight
500
(500
mm
col
umn)
Max
.mea
surin
g he
ight
300
(300
mm
col
umn)
1570
(300
mm
col
umn)
310
210
480
φ235
820
90
1330
1000
740
1000
1400
245Max. measuring diameter
φ300
1770
(500
mm
col
umn)
Max
.mea
surin
g he
ight
500
(500
mm
col
umn)
Max
.mea
surin
g he
ight
300
(300
mm
col
umn)
1570
(300
mm
col
umn)
310
210
480
φ235
DX
RONDCOM NEX/NEX Specification
RONDCOM NEX Series External View(common with NEX Rs)
*1 NEX-11 (Max. loading mass 30 kg, 300 mm column), NEX-12 (Max. loading mass 30 kg, 500 mm column) NEX -21 (Max. loading mass 60 kg, 300 mm column), NEX -22 (Max. loading mass 60 kg, 500 mm column), NEX -23 (Max. loading mass 60 kg, 900 mm column)
*2 Please contact our sale personnel as there may be limitations due to the measurement diameter, and the combination of detector and stylus.*3 JIS B 7451-1997 compliant. H is the height of the measurement point from the upper surface of the table in mm, and R is the distance from the rotational center of the table in mm.*4 When using measurement diameter extension offset-type detector holder E-DH-RB86A (optional)
■Hardware
Z=300 size (-11, -21)Z=500 size (-12, -22)
Model
Item
RONDCOM NEX (-11, -12) RONDCOM NEX (-21, -22, -23)
100 200 300SD DX SD DX SD DX
Model *1 11 12 11 12 11 12 11 12 11 12 11 1221 22 23 21 22 21 22 23 21 22 21 22 23 21 22
Alignment Manual CNCOffset type detectror holder Manual CNC
Measuring range
Max. measuring diameter (mm) outer diameter: Ф 300 (Ф 350) *4 inner diameter: Ф 360 (Ф 410) *4
Radial feed range (R-axis) (mm) 180Up/down feed range (Z-axis) (mm) 300 500 900 300 500 300 500 900 300 500 300 500 900 300 500Max. loading diameter (mm) Ф 580Max. measuring height (mm) 300 500 900 300 500 300 500 900 300 500 300 500 900 300 500Depth of measurement (mm) 150 *2
Accuracy
Rotation accuracy *3
Radial direction (µm) (0.02 + 3.2H/10000)Axis direction (µm) (0.02 + 3.2R/10000)
Straightnessaccuracy
Up/down direction(Z-axis) (µm/mm)
0.10/100 0.20 /100 0.10/100 0.10/100 0.20
/100 0.10/100 0.10/100 0.20 /100 0.10/100
0.15 /300
0.23 /500
0.90 /900
0.15 /300
0.23 /500
0.15 /300
0.23 /500
0.90 /900
0.15 /300
0.23 /500
0.15 /300
0.23 /500
0.90 /900
0.15 /300
0.23 /500
Radial direction (R-axis) (µm/mm) 0.7/180Parallelismaccuracy Z-axis/T-axis (µm/mm) 0.7
/3001.0
/5002.0
/9000.7
/3001.0
/5000.7
/3001.0
/5002.0
/9000.7
/3001.0
/5000.7
/3001.0
/5002.0
/9000.7
/3001.0 /500
Squarenessaccuracy R-axis/T-axis (µm/mm) 1.0/150
Scale indicationaccuracy
R-axis (µm) (0.5 + L/180 + 2L⊿T/100) L: travel distance (mm) ⊿T: temperature difference between standardcondition (20℃) and environmental temperature (℃).
Speed
Measurementspeed
Rotational spped (θ-axis) (/min) 1 to 10Up/down speed (Z-axis) (mm/s) 0.5 to 10Radial direction speed (R-axis) (mm/s) 0.5 to 10
Movementspeed
Rotational speed (θ-axis) (/min) max. 20Up/down speed (Z-axis) (mm/s) 5 to 60Radial direction speed (R-axis) (mm/s) 5 to 30
Table
Table diameter (mm) Ф 235Centering range (mm) ±5Tilting range (°) ±1
Max. loadingmass
NEX (kg) 30NEX (kg) 60
Detector/Stylus
DetectorE-DT-R120B(standardly equipped)
Measuring force (mN) 30 to 100Linear range (µm) ±1000Functions Switching outer or inner diameter, Front/over travel adjustment function, Emergency stop function
StylusEM46000-S302(standardly equipped)
Stylus ball diameter (mm) Ф 1.6Stylus length (mm) 53Stylus ball material Carbide
Roundness and Cylindrical ProfileMeasuring Instruments Table-Rotating Type CNC Measuring Instrument
Roundness and Cylindricity Profile Measuring Instruments26
SD
■Software
■Specification
RONDCOM NEX/NEX Specification
RONDCOM NEX Series External View(common with NEX Rs)
*5 The installation dimensions and weight of NEX -23 (Max. loading mass 60 kg, 900 mm column) are the values when using the anti-vibration table E-VS-R86A (optional).
Brackets(4pc.)
Air Inputφ 8 Tube
Power Sapply
170 550
610
265
720 (225)
Maximum diameterof measurement
φ 300
Max
imum
hei
ght
of m
easu
rem
ent
900
φ 235
138 517
945
45
NE
X
: 1
600
NE
X R
s
: 162
5
(830
)
330
500
NE
X
: (2
100)
NE
X R
s
: (21
25)
When mounted on the anti-vibration table E-VS-R86A
Z=900 size (-23)
Installation dimension *5
Width (mm) 720 1074 1400 720 1074 1400 720 1074 1400Depth (mm) 580 824 820 580 824 820 580 824 820
HeightNEX (mm) 895 1095 1570 1770 895 1095 1570 1770 895 1095 1570 1770NEX (mm) 900 1100 2100 1570 1770 900 1100 2100 1570 1770 900 1100 2100 1570 1770
Weight *5
NEX Machine (kg) Approx.170
Approx.180 Approx.
330Approx.340
Approx.170
Approx.180 Approx.
330Approx.340
Approx.170
Approx.180 Approx.
330Approx.340
Computer (kg) Approx.10 Approx.10 Approx.10
NEX Machine (kg) Approx.190
Approx.200
Approx.560 Approx.
350Approx.360
Approx.190
Approx.200
Approx.560 Approx.
350Approx.360
Approx.190
Approx.200
Approx.560 Approx.
350Approx.360
Computer (kg) Approx.10 Approx.10 Approx.10
Power supply Voltage, frequency (V, Hz) AC100 to 240, 50/60 (grounding required)Power consumption (VA) Approx. 530
Air supply
Supply air pressure
NEX (MPa) 0.35 to 0.7 0.35 to 0.7 0.35 to 0.7 0.35 to 0.7NEX (MPa) 0.45 to 0.7
Working air pressure
NEX (MPa) 0.3 0.3 0.3 0.3NEX (MPa) 0.4
Air consumption volume
NEX (NL/min) 30 30 30 30NEX (NL/min) 40
Air supply connecting nipple (main unit) One-touch pipe joint for outer diameter Ф 8 mm hose
Operating environmentOperating temperature (℃) 10 to 30Guarranteed accuracy tem-erature range (℃) 20±2
Model
Item
RONDCOM NEX (-11, -12) RONDCOM NEX (-21, -22, -23)
100 200 300SD DX SD DX SD DX
Model *1 11 12 11 12 11 12 11 12 11 12 11 1221 22 23 21 22 21 22 23 21 22 21 22 23 21 22
Number of sampling (point) 14400Type of filter Digital filter Gaussian/2RC/spline/robust (spline)
Cutoff valueRotational direc-tion (θ-axis)
Low pass settable any value in range of 15, 50, 150, 500, 1500 peaks/rotation, 15 to 1500 peaks/rotation
Band pass 1 to 1500 peaks/rotationRectilinear direction (Z-axis) Low pass 0.025, 0.08, 0.25, 0.8, 2.5, 8 mm (any value in 0.0001 mm units)
Roundness evaluation of form errorMZC (min. zone circle method), LSC (least square circle method),
MIC (max. inscribed circle method), MCC (min. circumscribed circle method), N.C. (no compensation)
Measuring items
Rotational direction Roundness, flatness, flatness (compound), parallelism, concentricity, coaxiality, cylindricity, diameter deviation, squareness, thickness variation, partial circle
Rectilinear direction Straightness (Z), straightness (R), cylindricity, squareness, parallelism, diameter deviation, axis straightness
Analysis processing functions
Notch function (level, angle, cursor), combination of roundness evaluation methods, nominal value collation, cylinder 3D profile display (line drawing, shading, contour line),
real-time display, profile characteristic graph display (bearing area curve, amplitude distribution function, power spectrum), CNC automatic measuring function,
automatic centering/tilting adjustment function (except for NEX 100, NEX 100)
Display item Measuring conditions, measuring parameters, comments, printer output conditions, profile graphics (expansion plan, 3D plan), error messages, etc.
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